Patent Application
20240425262
The present disclosure relates to a package for preserving respiring produce contained in the package, in particular vegetables, fruit, flowers and herbs, comprising a packaging material, in particular a polymer film, provided with one or more perforations enabling gas exchange, in particular the exchange of oxygen and carbon dioxide, with the outside atmosphere surrounding the package. The invention further relates to a method for manufacturing such a package.
Shelf life of natural products is of interest to producers, sellers, re-sellers and consumers alike. In the case of food stuffs, like vegetables, fruit, herbs and/or spices, taste, flavour, ripeness and/or structural properties (e.g. firmness) are particularly relevant, as well as inhibiting decay processes and/or growth of pathogens. In the case of flowers, particular concern is the so-called vase life, the time cut flowers and/or flowers in a bouquet retain acceptably pleasing appearance and/or fragrance on display. Typically, the vase life is a few days up to about two weeks at most. Shelf life and vase life are affected by initial produce quality and by conditions of storage and/or transport.
Natural produce such as flowers, vegetables, fruits and/or herbs tend to respire after being harvested, involving inter alia to a consumption of oxygen and a generation of carbon dioxide. The respiration continues for prolonged periods, in particular if the produce has undergone little to no processing, e.g. having been washed and possibly peeled and/or chopped up, but otherwise fresh and uncooked. When such produce is packaged, the atmosphere within the package is affected by the respiring produce. Conversely, an atmosphere surrounding natural produce affects the respiration, maturation, aging and/or deterioration of the packed produce. It has therefore become customary to package fresh produce in packages with a modified atmosphere (Modified Atmosphere Package or MAP) or with a controlled atmosphere (Controlled Atmosphere Package or CAP). In MAP the produce is packaged, and an artificial gas mixture is used to establish a distinct interior atmosphere in the package, which may however change later on due to the respiration of the packed produce. In CAP the produce is packaged, and the composition of the package atmosphere is controlled by including an active absorber for an atmosphere component, e.g. an oxygen scavenger and/or by adapting transmission of the packaging material to allow exchange with an exterior atmosphere outside the package, e.g. by perforating the material. Modified- and controlled atmosphere packaging (MAP/CAP) preserve produce quality by reducing the aerobic respiration rate while avoiding anaerobic processes that may lead to adverse changes, e.g. in one or more of colour, texture, flavour and aroma.
Another aspect of fresh and/or respiring produce is, on the one hand, the production of water vapour by the produce and, on the other hand, sensitivity to humidity by the produce and/or live contaminants (e.g. microbes, insects, parasites, and fungi). Therefore, humidity of the atmosphere inside a package should also preferably be controlled.
In view of the above, different packages and packaging materials have been developed, e.g. see WO 2016/071922 or WO 2016/003899. It is further noted that various aspects of modified/controlled atmosphere packaging are disclosed in U.S. Pat. No. 7,083,837 and in P.V. Mahajan et al., “An interactive design of MA-packaging for fresh produce”, in: “Handbook of food science, technology and engineering”, Y.H. Hui (ed), CRC Press (Taylor & Francis Group) 2006.
Additional aspects related to packaging materials and/or packaging of respiring produce are disclosed in EP 2 294 923, US 2010/221393, WO 2017/220801, US 2010/151166, WO 2018/147736, WO 2009/003675, DE 699 01 477, and in M. Mastromatteo, et al. “A new approach to predict the mass transport properties of micro-perforated films intended for food packaging applications”, J. Food. Eng. 113 (1): 41-46 (2012 May 18), DOI: 10.1016/J.JFOODENG.2012.05.029; and M. Scetar, et al, “Trends in Fruit and Vegetable Packaging—a Review”, Croatian J. Food Tech., Biotech. Nutr., 5 (3-4): 69-86 (2010), ISSN: 1847-3423.
U.S. Pat. No. 6,376,032 describes gas-permeable membranes which are useful in the packaging of fresh cut fruit and vegetables, and other respiring biological materials. The membranes are made by forming thin polymeric coatings on microporous polymeric films. Preferred coating polymers are side chain crystalline polymers such as polyacrylates and are applied onto the microporous film by solution coating.
U.S. Pat. No. 6,441,340 describes microperforated packaging materials for use in modifying or controlling the flow of oxygen and carbon dioxide into and/out of a fresh produce container, where the microperforations are specifically tailored in size, location and number for the specific produce. A packaging system of designating specifically tailored microperforated containers for particular fresh produce to optimally preserve the produce. A method of making the registered microperforations on the packaging material using a CO2 laser and a sensor mechanism.
US 2015/321823 is based on synergistic effect of a cyclopropene compound and a modified atmosphere package to extend shelflife and/or storage for avocados. Provided is a method of storing avocados comprising the step of exposing avocados to an atmosphere that contains a cyclopropene compound, wherein either (a) the avocados are in a modified atmosphere package during exposure to the cyclopropane compound, or (b) the avocados are placed into a modified atmosphere package after exposure to the cyclopropene compound, and the avocados remain in the modified atmosphere package for at least two hours. In some embodiments, the modified-atmosphere package is constructed so that the transmission rate of oxygen for the entire package is from 200 to 40,000 cubic centimeters per day per kilogram of avocados.
However, in view of the ongoing strive to improve produce quality and to prevent spoilage and loss, further improvements are still desired. This is especially the case for packages for freshly cut leafy greens. This type of produce is especially prone to decay and spoilage. Therefore, packages for these types of produce still leave much to be desired especially with respect to transparency and shelf-life.
Herewith a package for preserving respiring produce and a method of manufacturing a package for preserving respiring produce contained in the package are provided and specified in the appended claims.
A package for preserving respiring produce contained in the package wherein the package defines a package volume for containing a portion of the produce and a package atmosphere, which comprises:
The package of the present disclosure may suitably be used suitable for any respiring produce such as freshly cut leafy greens, freshly cut vegetables, fruit, herbs, flowers or prepared salads.
The freshly cut leafy greens may comprise lettuce, arugola, spinach, romaine, and combinations hereof.
The freshly cut vegetables may comprise beans, zucchini, carrots, sprouts, leaks, cauliflower, broccoli, and combinations thereof.
The fresh fruit may comprise berries, apples, stone-fruit such as mango, pears, tomatoes, peppers, bananas, grapes, etcetera, and combinations thereof.
The prepared salad may comprise freshy-cut leafy greens and/or freshly cut vegetables, and/or fresh fruit.
The thickness of the polymer film layer is in the range of 5-200 micrometers, preferably in a range of 10-150 micrometers, more preferably in a range of 15-100 micrometres, even more preferable in a range of 20-75 micrometers, most preferably in a range of 15-50 micrometers.
The packaging material has material oxygen transmission rate and a perforation oxygen transmission rate (O2TRperf). The package oxygen transmission rate (O2TRpack) is the sum of the perforation oxygen transmission rate (O2TRperf) and the material oxygen transmission rate (O2TRmat) of the packaging material (O2TRpack=O2TRperf+O2TRmat). The package transmission ratio βpack is βpack=(CO2TRperf+CO2TRmat)/(O2TRperf+O2TRmat). The package transmission ratio βpack=CO2TRpack/O2TRpack may be set to at least 1, 5, preferably at least 2, more preferably at least 3, still more preferably at least 4, such as 5 or more.
The packaging material may have an oxygen transmission rate (O2TRmat) of at least 2000 ml/(m2·24 hrs), preferably at least 3000 ml/(m2·24 hrs), more preferably at least 4000 ml/(m2·24 hrs), most preferably at least 5000 ml/(m2·24 hrs).
The packaging material may have a carbon dioxide transmission rate (CO2TRmat) of at least 15000 ml/(m2·24 hrs), preferably at least 20000 ml/(m2·24 hrs), more preferably at least 25000 most preferably at least 30000 ml/(m2·24 hrs).
A package according to the disclosure may also be in the form of a tray and a lidding film sealed to the tray thus closing the package. In that case the lidding film is a Biaxially Oriented Poly Ethylene (BOPE) or a Mono Directed Oriented poly Ethylene (MDOPE)-containing polymer film polymer film.
The disclosure is further directed to a method for manufacturing a package for preserving respiring produce contained in the package comprising:
Suitable packaging material for the method may have an oxygen transmission rate (O2TR) of at least 2000 ml/(m2·24 hrs), preferably at least 3000 ml/(m2·24 hrs), more preferably at least 4000 ml/(m2·24 hrs), most preferably at least 5000 ml/(m2·24 hrs).
The carbon dioxide transmission rate (CO2TR) of the suitable packaging material for the method may have at least 10000 ml/(m2·24 hrs), preferably at least 12000 ml/(m2·24 hrs), more preferably at least 15000 most preferably at least 20000 ml/(m2·24 hrs).
The method of manufacturing a package for package for preserving respiring produce contained in the package may also be directed to the production of a tray with a lidding film sealed to the tray thus closing the package wherein the lidding film is a Biaxially Oriented Poly Ethylene (BOPE) or a Mono Directed Oriented Poly Ethylene (MDOPE)-containing polymer film polymer film.
The present disclosure provides a package for preserving respiring produce and a method of manufacturing a package for preserving respiring produce contained in the package are provided and specified in the appended claims.
More specifically, the disclosure is directed to a package for preserving respiring produce contained in the package wherein the package defines a package volume for containing a portion of the produce and a package atmosphere, which comprises:
The packaging material used is a Biaxially Oriented Poly Ethylene (BOPE) or Mono Directed Oriented Poly ethylene (MDOPE)-containing polymer film. When polyethylene film is extruded and stretched in both the machine direction and across machine direction, it is called biaxially oriented polyethylene. When extruded polyethylene film is only stretched on one direction it is called mono directed oriented polyethylene. BOPE film and MDOPE film may be multi-layered. For instance, the BOPE or MDOPE-containing film may also comprise a printable layer and/or a heat sealable layer on a polyethylene core layer. The various layers may optionally be provided with intermediate layers to provide the necessary compatibility between the layers. Preferably the various layers are polyethylene layers. BOPE film and MDOPE film have a higher tensile strength and impact strength than conventional polyethylene film BOPE-film. Further BOPE and MDOPE may be produced with a high transparency. Since the package according to the disclosure is used for preserving produce, transparency of the packing material is important. The customer wishes to ensure himself of the quality and freshness of the produce. BOPE and MDOPE-containing polymer films with a haze of at most 10, preferably at most 5, more preferably at most 3, and most preferably at most 2, as determined by ASTM D 1003 are suitable for the present package. Owing to their higher mechanical strengths, BOPE and MDOPE-containing polymer films may be prepared with a reduced thickness, resulting in a reduced plastic use, and thus reduced costs and a reduced waste. Furthermore, BOPE and MDOPE are 100% recyclable. We have found that this type of material is especially suitable for creating microperforations in a reproducible way with very homogeneous perforations. We have also found that BOPE and MDOPE have a strongly increased CO2 permeability and β ratio, as well as a higher water vapour transmission rate compared to conventional polyethylene. These properties make the material highly suitable for use in the package according to the disclosure. It even makes it possible to adjust the package to the specific produce to be packed.
Biaxially oriented polyethylene (BOPE) films are known in the art. For instance WO 97/22470 describes BOPE films and its production process. In the examples several films are prepared and oriented. The disclosed resulting properties of the films comprises the Oxygen transmission rate and the water vapour transmission rate. The document is silent on the CO transmission rate of the films.
It is known that different species of produce and different varieties within a produce species exhibit different respiration rates, documented in literature. The total open area of the perforations for CAP should be determined based on the produce (to be) packed and the transmission properties of the packaging material itself; the transmission rate of the package for each substance is formed by the combination of the transmission rate of the packaging material and the transmission rate through the perforations for the respective substance.
The package of the present disclosure may suitably be used suitable for any respiring produce such as freshly cut leafy greens, freshly cut vegetables, fruit, herbs, flowers or prepared salads. As mentioned above the BOPE or MDOPE-containing polymer film enables the adjustment to the package of any respiring produce. We have found that this can be done by setting the carbon dioxide transmission rate of the package to at least 1000 ml/24 hrs per 100 gram produce to be packed. The impact of carbon dioxide when it reaches a harmful level on for instance leafy greens such as spinach is much higher than for instance dense vegetables such as green beans or brussels sprouts, because the surface area of spinach per weight is much higher than for green beans. Thus with the present disclosure packages are provided that are suitable both for high demanding produce such as leafy greens, but also for more dense produce such as green beans or brussels sprouts. The parameter of CO2TR of the package per 100 grams of produce takes into account the differences in density of the produce. In the literature this parameter was not disclosed and its relevance was not recognised.
Examples of freshly cut leafy greens are lettuce, arugola, spinach, romaine, and combinations hereof.
For these freshly cut leafy greens a CO2TR of the package per 100 grams preferably is 1500 ml/24 hrs, more preferably 2000 ml/(24hrs, most preferred 2500 ml/24 hrs.
Examples of freshly cut vegetables are beans, zucchini, carrots, sprouts, leaks, cauliflower, broccoli, etcetera, and combinations thereof.
Examples of fresh fruit are berries, apples, pears, tomatoes, peppers, bananas, mango, grapes, stone fruit such as mango, grapes, etcetera, and combinations thereof.
The package according to the disclosure may also suitable be used for prepared salads. These may comprise freshy-cut leafy greens and/or freshly cut vegetables, and/or fresh fruit.
As mentioned above, BOPE and MDOPE can be prepared with smaller thickness than conventional polyethylene, because of its higher mechanical strength. In addition to the recyclability of these types of films, these reduced thicknesses have advantages with respect to costs and environmental impact.
The thickness of the polymer film layer is in the range of 5-200 micrometers, preferably in a range of 10-150 micrometers, more preferably in a range of 15-100 micrometers, even more preferable in a range of 20-75 micrometers, most preferable in a range of 15-50 micrometers.
The packaging material has a carbon dioxide transmission rate CO2TRmat and an oxygen transmission rate O2TR. The package has a package carbon dioxide transmission rate CO2TRpack and an oxygen transmission rate O2TRpack and a package transmission ratio βpack=CO2TRpack/O2TRpack of at least 1,5, preferably at least 2, more preferably at least 3, still more preferably at least 4, e.g. 5 or more.
Thus the package as a whole provides a high transmission ratio between the transmission rates for oxygen and carbon dioxide.
The carbon dioxide transmission rate facilitates escape of carbon dioxide and thus reduces elevating CO2 concentration in the package atmosphere, thus reducing or preventing risks of anaerobic decay processes. Further, CO2 may dissolve in water, from which it may re-enter the package atmosphere later on, and with which it may react to form carbonic acid which in turn may affect taste and/or composition of food produce stored in the package.
When the package is closed comprising respiring produce, the oxygen in the package atmosphere is consumed and the oxygen concentration decreases.
A too-low O2-concentration may accelerate anaerobic decay processes; however, a too high concentration causes accelerated aging of the produce. Both should be prevented. The oxygen transmission rate O2TR of the package enables an inflow of oxygen into the package atmosphere, preventing complete consumption of the oxygen.
An oxygen concentration in a range of typically 1-10%, preferably 2-8% e.g. 3-7% more preferably 4-6% may be preferred to decelerate aging processes (also known as “putting the produce to sleep”) and maximise shelf life. Such concentrations may be achieved by the one or more perforations forming the package as a CAP. By the one or more perforations the oxygen transmission rate of the package as a whole can be increased.
Each perforation affects the transmission rate of the package as a whole for oxygen and carbon dioxide. The package transmission ratio βpack facilitates control over the oxygen concentration and the carbon dioxide concentration in the package atmosphere by perforating the material with the one or more perforations. Thus increased inflow of oxygen and increased outflow of carbon dioxide may be balanced by the perforation(s).
The one or more perforations may be provided as one or more microperforations. The package when formed into the CAP should be devoid of other openings than provided by the one or more perforations for accurate control of the package atmosphere.
It is noted that the water vapour transmission rate of the package is only insignificantly affected by the open area of microperforations for CAP.
In an embodiment, the one or more perforations may comprise microperforations having an open area of below 1 square millimetre, preferably below 0.5 square millimetre, e.g. about 0.25 square millimetre or less. Such microperforations facilitate exchange of gases through the packaging material, but hinder contamination of the packed material from outside sources. Such microperforations may be made by (hot) needles. Laser perforation is an effective manner to provide such microperforations fast, reliable, food-safe, and in desired locations. Microperforations also tend not to significantly compromise integrity of the packaging material, in particular if the perforated packaging material comprises a polymeric film. Suitable films may range from a flexible films that can be bent and/or folded multiple times without harm to a rigid film for making a tray.
Laser drilled microperforations may be approximately round or oblong, having a (largest) diameter in a range of 50-500 micrometres, in particular in a range of 60-400 micrometres, preferably in a range of 70-200 micrometres, more preferably in a range of 80-150 micrometres such as in a range of 90-120 micrometres.
Determining an oxygen transmission rate and/or a carbon dioxide transmission rate provided by a perforation may comprise determining an open area and a film thickness. In case of a generally round, elliptical of oval perforation the open area may be determined by determining on the basis of one or more diameters determined from the hole, for which camera images may be used. A suitable calculation model is provided in Fishman et al, “Mathematical model for perforation effect on oxygen and water vapor dynamics in modified atmosphere packages”, J. Food Sci. 61(5):956-961 (1996).
With properly setting the carbon dioxide transmission rate and the oxygen transmission rate of the package, i.e. the β, by choosing the proper packaging material and adding microperforations a CAP can be established. Thus, the one or more perforations perforation provides a perforation carbon dioxide transmission rate CO2TRperf and a perforation oxygen transmission rate O2TRperf, such that the package carbon dioxide transmission rate CO2TRpack is the sum of the perforation carbon dioxide transmission rate CO2TRperf and the carbon dioxide transmission rate CO2TR of the packaging material: CO2TRpack=CO2TRperf+CO2TRmat; and the package oxygen transmission rate O2TRpack is the sum of the perforation oxygen transmission rate O2TRperf and the oxygen transmission rate O2TR of the packaging material: O2TRpack=O2TRperf+O2TRmat. The package transmission ratio βpack then is βpack=(CO2TRperf+CO2TRmat)/(O2TRperf+O2TRmat). As described above, the package according to the disclosure has βpack of at least 1,5, preferably at least 2, more preferably at least 3, still more preferably at least 4, such as 5 or more.
The packaging material may have an oxygen transmission rate (O2TRmat) of at least 2000 ml/(m2·24 hrs), preferably at least 3000 ml/(m2·24 hrs), more preferably at least 4000 ml/(m2·24 hrs), most preferably at least 5000 ml/(m2·24 hrs). The oxygen transmission rate is measured in accordance with ASTM D3985 2556 (coulometric method) at a test temperature of 23° C.
The packaging material may have a carbon dioxide transmission rate (CO2TRmat) of at least 15000 ml/(m2·24 hrs), preferably at least 20000 ml/(m2·24 hrs), more preferably at least 25000 most preferably at least 30000 ml/(m2·24 hrs). The carbon dioxide transmission rate is measured in accordance with ISO 2556 (manometric method) at a test temperature of 23° C.
A package according to the disclosure may also be in the form of a tray and a lidding film sealed to the tray thus closing the package. In that case the lidding film is a Biaxially Oriented Poly Ethylene (BOPE) or a Mono Directed Oriented poly Ethylene (MDOPE)-containing polymer film polymer film.
A tray package may protect the produce from mechanical harm and/or may collect juices leaking from the produce, thus it is particularly suitable for soft and/or liquid-producing produce like soft fruits, berries, grapes, and/or flowers. Tray packages comprising a barrier material may be particularly robust for such purposes.
Produce packaged in such tray packages according to the present concepts, may have extended shelf life. The lidding film may be a preferred location for the one or more perforations and it may have a particular influence in determining the transmission ratio of the package. E.g., the lidding film may have the specified carbon dioxide transmission rate and/or oxygen transmission rate of the material.
A tray formed from a sheet of material comprising one or more layers comprising polyethylene terephthalate (PET) may be strong and light weight. The material may be well recyclable reducing an environmental footprint. In such PET-tray, the material of each of the layers of the formed tray may comprise at least 50%, preferably at least 85%, more preferably at least 95% of amorphous polyethylene terephthalate, which facilitates forming the tray and providing high clarity of it.
The package may comprise a peripheral sealing rim provided with a layer of an adhesive along the circumference of the tray, preferably along the full circumference of the tray. The adhesive may facilitate sealing a lidding film of another (non-PET) material to the tray.
The disclosure is further directed to a method for manufacturing a package for preserving respiring produce contained in the package comprising:
Suitable packaging material for the method may have an oxygen transmission rate (O2TR) of at least 2000 ml/(m2·24 hrs), preferably at least 3000 ml/(m2·24 hrs), more preferably at least 4000 ml/(m2·24 hrs), most preferably at least 5000 ml/(m2·24 hrs). However, an oxygen transmission rate O2TR of the material may preferably be less than 15000 ml/(m2·24 hrs), more preferably less than 10000 ml/(m2·24 hrs), to facilitate adjustment using the one or more perforations.
The carbon dioxide transmission rate (CO2TR) of the suitable packaging material for the method may have at least 10000 ml/(m2·24 hrs), preferably at least 12000 ml/(m2·24 hrs), more preferably at least 15000 most preferably at least 20000 ml/(m2·24 hrs). However, a carbon dioxide transmission rate CO2TR of the material may preferably be less than 100000 ml/(m2·24 hrs), more preferably less than 75000 ml/(m2·24 hrs), to facilitate adjustment using the one or more perforations.
The method of manufacturing a package for package for preserving respiring produce contained in the package may also be directed to the production of a tray with a lidding film sealed to the tray thus closing the package wherein the lidding film is a Biaxially Oriented Poly Ethylene (BOPE) or a Mono Directed Oriented Poly Ethylene (MDOPE)-containing polymer film polymer film.
The package containing respiring produce may be closed by hand with a closing device (e.g. tie, clip, tape, elastic band, etc.) and/or by folding and/or knotting. Also or alternatively, the package may be (further) closed by other techniques, e.g. by use of adhesives and/or by welding which may comprise using a hand-held device and/or an automated device which may be comprised in the apparatus. The package may be closed immediately after filling or produce may be filled in the package and the package being closed after a further treatment step and/or conditioning step, e.g. cooling.
It was found that the use of BOPE or MDOPE-containing polymer film enabled reducing the amount of oxygen in the package below that normally acceptable for CAP where higher-than-desired amounts of oxygen must be accepted to prevent unacceptably high levels of CO2.
More importantly, such package enables extending shelf life of respiring produce in CAP packages by several days. This may amount to extending shelf life over 30-100% compared to conventional polymer films used.
In more detail, in CAP, the oxygen concentration in the package atmosphere may be lowered to a reduced oxygen concentration in order to slow down aging processes, while at the same time ensuring a minimum level of oxygen. Also or alternatively, the carbon dioxide concentration in the package atmosphere may be controlled to ensure a level below becoming harmful. Thus, aging, maturation and/or decay are slowed down and in particular anaerobic processes such as off-smell, decay cell membrane breakdown are prevented. Generally, it is preferred that the equilibrium oxygen concentration and/or carbon dioxide concentration are reached as soon as possible. For that, a combination of CAP and MAP may be used. For the MAP, the initial package atmosphere may be established at or near the time of closing the package by creating in and/or introducing into the package volume an atmosphere modification gas or −gas mixture differing from the ambient atmosphere.
For prolonged storage, most produce benefit from both a low CO2-concentration and a low O2-concentration in the package atmosphere, wherein the O2-concentration is in the range of about 1-10% by volume (“% vol”), preferably in a range 3-7% vol. In order to maintain such low O2-concentration, the perforation(s) in the package should provide an open area configured to control inflow of oxygen into the package volume, in particular establishing a minimum inflow to prevent anaerobicity and a maximum inflow to ensure the low oxygen concentration slowing down the metabolic processes of the produce (a.k.a. “putting the produce to sleep”). This restriction to the open area of the perforation(s) inherently restricts outflow of CO2 from the package through the perforations, considering that perforations are a-selective with respect to O2 and CO2: typically the ratio for the flow of CO2:O2 for 1 small laser perforation is approximately 1. The perforations in the package therefore determine simultaneously an upper limit for outflow of CO2 and inflow of O2. Manufacturing a CAP package thus forces a compromise between on the one hand raising the outflow of CO2, which is desired, and on the other hand raising the inflow of O2, which is undesired.
A high CO2TR of the packaging material is therefore beneficial in establishing an improved concentration balance between O2 and CO2 in the package atmosphere, since this raises the transmission rate for CO2 for the CAP package as a whole.
The package atmosphere may define an equilibrium amount of oxygen and an amount of carbon dioxide which together make up less than 20% vol of the package atmosphere, preferably less than 17% vol such as less than 15% vol or even less than 13% vol.
It has been found that as a rule-of-thumb, for present-day packaging films for fresh respiring produce, generally in CAP the amounts of O2 and CO2 together make up about 21-23% vol of the package atmosphere ({amount O2}+{amount CO2}=ca. 21-23% vol of the package atmosphere). In the presently provided package, the transmission ratio of the package facilitates escaping the aforementioned rule of thumb and achieving both a low concentration of O2 and of CO2 in the package atmosphere and a low concentration of CO2 in the combined concentration.
Most aging processes lead to CO2 production, causing a build-up in the package atmosphere. An elevated CO2-concentration may accelerate anaerobic decay processes and should be prevented. However, a too high carbon dioxide transmission rate may prevent a desired deceleration of metabolic processes and associated extension of shelf life. The presently provided ranges are preferred to meet such balance.
Respiration and most aging processes lead to O2 consumption, causing a depletion in the package atmosphere. A high O2TR of the packaging material and/or a high carbon dioxide transmission rate CO2TR of the packaging material facilitates fine control of oxygen influx and, respectively carbon dioxide outflow, e.g. by precisely establishing a ratio of the packaging material area and the open area of the one or more perforations to achieve the transmission ratio of the package.
The package volume may be in a range of 2-5 times the volume of the produce in the package, in some cases in a range 3-4 times the volume of the produce in the package. In some cases the package volume may be in range of 5-10 times the produce volume, e.g. 6-8 or 7 times. A larger volume ratio may be in particular used for consumer packages and/or produce that is one or more of hollow, delicate and finely divided like raspberries, cut lettuce, herbs (parsley stalks, thymian sprigs, etc). Package volume unoccupied by produce is generally called headspace.
The present disclosure is further illustrated by means of the following Examples. These Examples are merely meant for illustration and should not be construed as limitative.
Several sachets of a BOPE film according to the claims were provided with produce. The BOPE film was a 5-layer film with the following properties:
Thickness: 30 micrometers,
Haze: 2.5 as determined in accordance to AST D 1003
Tensile strength: MD=80, HD=210 as determined in accordance to AST D882
Density: 0.937 g/cm3
CO2TR: 30.000 ml/(m2·24 hrs) as determined in accordance to ISO 2556 at a test temperature of 23° C.
The results are given in TABLE I below.
For comparison, the days of good quality after packing is given for the same produce in the same amounts packed in sachets of similar size and volume of conventional polyethylene and BOPP for packing food products. The results are given in TABLE II.
150 g of spinach was packed in sachets (260 mm×270 mm) with or without perforations and stored for 20 days at 6° C. On days 2, 6, 9, 14, 17, and day 20 the oxygen (O2) level, the carbon dioxide (CO2) level within the sachet and the overall quality were assessed.
When sachets of BOPE were used, the same film as in Examples 1-14 was used of thickness 40 micrometers. When sachets of BOPP were used the same material (CO2TR of 3500 ml/m2·24 hrs) as in examples 14-26 was used with a film thickness of 30 micrometers, and provided with an anti-fog coating. The film thicknesses of 40 and 30 micrometers were found to be comparable with respect to the CO2TR and O2TR and therefore could be used interchangeably. Also the relevance of an oxygen flush of the filled sachet (with 10% of residual O2) was assessed. The microperforations when present were applied by a PerfoTec laser micro perforation PER 30 and all sachets were provided with the same perforation pattern. In order to calculate the optimal microperforation pattern the produces' respiration rate was determined beforehand with a
Fast Respiration Meter System 4.0
The results are compiled in TABLE III.
These results show that spinach packed in BOPE with perforations and a CO2TR per 100 g produce according to the invention provides a shelf-life of at least 20 days. The CO2 level within these packages remained below 5% over the test period, while the O2 level remained in the optimal range for this batch of spinach of about 10%. A CO2 level of above 5% is considered detrimental since it affects the taste and odour of the produce. The positive result was obtained, both in packages that had been flushed with oxygen and packages without flush. In comparison with BOPP packages (shelf-life of 9 days), this is an increase of at least 222%.
The packages using BOPP however all suffered from CO2 increase early on in the test period with CO2 levels above 5%. Also when providing the BOPP packages with perforations, the CO2 level increased rapidly, causing lowering of the product quality, resulting of a shelf-life of at most 9 days
80 g of lambs lettuce was packed in sachets (260 mm×270 mm) with or without perforations and stored for 17 days at 6° C. On days 2, 6, 9, 14, and 17 the oxygen (O2) level, the carbon dioxide (CO2) level within the sachet and the overall quality were assessed. Also the relevance of an oxygen flush of the filled sachet (with 10% of residual O2) was assessed. The BOPE and BOPP sachets had the same dimensions, perforation pattern, when present, and were of the same material as examples 27-33.
The results are compiled in TABLE IV.
These results show that lambs lettuce packed in BOPE with perforations and a CO2TR per 100 g produce according to the invention provides a shelf-life of at least 17 days. The CO2 level within these packages remained below 5% over the test period, while the O2 level remained in the optimal range for this batch of lambs lettuce of about 10%. A CO2 level of above 5% is considered detrimental since it affects the taste and odour of the produce. The positive result was obtained, both in packages that had been flushed with oxygen and packages without flush. In comparison with BOPP packages (shelf-life of 6 days), this is an increase of at least 283%.
Although the packages using BOPP fulfilled the CO2TR per 100 g produce requirement, the packages suffered from CO2 increase above 5% after 2 days. Also when providing the BOPP packages with perforations, the CO2 level increased to above 5% after day 9, which is an improvement compared to non-perforated BOPP packages, but still not good enough, causing yellow leaves and rot appearing on day 9. The lowering of the product quality, results in a shelf-life of at most 8 days when using BOPP.
150 g of arugola was packed in sachets (260 mm×270 mm) with or without perforations and stored for 17 days at 6° C. On days 2, 6, 9, 14, and 17 the oxygen (O2) level, the carbon dioxide (CO2) level within the sachet and the overall quality were assessed. Also the relevance of an oxygen flush of the filled sachet (with 10% of residual O2) was assessed. The BOPE and BOPP sachets had the same dimensions, perforation pattern when present, and were of the same material as examples 27-33.
The results are compiled in TABLE V.
These results show that arugola packed in BOPE with perforations and a CO TR per 100 g produce according to the invention provides a shelf-life of at least 17 days. The CO2 level within these packages remained below 5% over the test period, while the O2 level remained in the optimal range for this batch of arugola lettuce of about 15%. A CO2 level of above 5% is considered detrimental since it affects the taste and odour of the produce. The positive result was obtained, both in packages that had been flushed with oxygen and packages without flush. In comparison with BOPP packages (shelf-life of 6 days), this is an increase of at least 283%.
The packages using BOPP suffered from CO2 increase above 5% after a few days. In addition to the detrimental CO2 level, the O2 level could not be kept optimal and reduced to 0% over the test period. Also when providing the BOPP packages with perforations, the CO2 level increased to above 5% after day 2, the reduction of the O2 level was less pronounced but still reduced to 0% at day 9, resulting in yellowing and rot. The lowering of the product quality, results in a shelf-life of at most 8 days when using BOPP.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2029437 | Oct 2021 | NL | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/073360 | 8/22/2022 | WO |
