The present invention relates generally to flexible packaging and, more particularly, to packages, and methods for forming and using packages, having a child-restrictive opening feature.
Flexible packages are used for containing a wide variety of items, both solid and liquid, such as beverages, lawn products and food products. More and more packages, including flexible packages, are being used for the containment and or dispensing of food, cleaning liquids or medical products.
More and more focus is being directed to providing products designed to be easier for the adults in the household to use, but may contain items or materials that are dangerous for young children to come into contact with. One example of this is the small multi-colored packets of dish washer detergent or washing machine soap. The consumer simply opens the pouch the product came in and pulls a packet out to place in the washing machine or dish washer, depending on which product they are using.
Undesirably, some children may see the colored packets and think they are edible. Even young children can open today's current pouches with or without a zipper closure on them. While over the years things like prescription bottles have been designed to make it difficult for children to open them and access the contents, this has created other problems. The caps or tops designed to solve this problem do work well at keeping children out of them, but they also make it virtually impossible for older adults, or people with arthritis or other debilitating issues, to open them and get the needed product.
As such, there is a need for an effective yet easy to use solution to providing packages that incorporate safe and restrictive opening features.
The present invention addresses certain problems facing flexible packages and the packaging industry. Embodiments of the present invention are directed to a flexible package designed to make it more resistant to access by small children, while remaining simple enough for an adult to open, even those with some loss of manual mobility and agility in their hands.
The package or pouch of the present invention can include a top gusset on the pouch which is only sealed to one panel of the pouch, e.g., the front or back panel. The opposing side of the top gusset is either not attached to the opposing panel of the pouch at all, except in the side seals, or preferably is attached along its top edge by a recloseable device—such as a zipper. This will be the portion in which the consumer will ultimately access the product when needed or desired. Additionally, a safety flap of material is sealed to the opening panel of the pouch, inside the pouch, just above the opening side of the gusset, and hinges down over the top gusset, approximately to its midway point where the gusset is folded.
The flap can cover the opening so it is not readily noticeable to the untrained eye. After the initial top seal is torn off or otherwise removed to access the contents, the consumer will grab the front and back panels of the package and attempt to pull them apart to access the contents. However, because there is a gusset panel of film that spans between the front and back panel, direct access to the contents is hindered at this point. It is only when the person is directed to the flap of extra film material and pulls it back toward the top of the pouch, e.g., all the way to the hinged seal, that they will expose the true opening into the pouch—between the covered half of the top gusseted panel and that same side of the pouch. To make this even less obvious, the end of the flap that is opposite the hinged seal can include a pressure sensitive material along its edge so that it adheres to the gusset and blends in to not be noticed as easily. Depending on how close the pressure sensitive material is located to the edge, it will either be more difficult or more easily peeled away to expose the opening underneath.
Once the true opening is exposed, the consumer can grasp the lip of the top gusset film that is just under the hinged flap, as well as that same panel of the pouch, and pull them apart to provide clear access to the contents.
The detailed technology and preferred embodiments implemented for the subject invention are described in the following paragraphs accompanying the appended drawings for people skilled in this field to well appreciate the features of the claimed invention. It is understood that the features mentioned hereinbefore and those to be commented on hereinafter may be used not only in the specified combinations, but also in other combinations or in isolation, without departing from the scope of the present invention.
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular example embodiments described. On the contrary, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. For illustrative purposes, cross-hatching, dashing or shading in the figures can be provided to demonstrate sealed portions and/or integrated regions or devices for the package, or to show seals or other structures behind a package film or portion.
In the following descriptions, the present invention will be explained with reference to example embodiments thereof. However, these embodiments are not intended to limit the present invention to any specific example, embodiment, environment, applications or particular implementations described in these embodiments. Therefore, description of these embodiments is only for purpose of illustration rather than to limit the present invention. It should be appreciated that, in the following embodiments and the attached drawings, elements unrelated to the present invention are omitted from depiction; and dimensional relationships among individual elements in the attached drawings are illustrated only for ease of understanding, but not to limit the actual scale.
References to “top,” “bottom,” “front,” “side,” “back” and the like are for illustrative purposes only and are not meant to limit the scope of the disclosed invention.
Referring generally to 1-49, the flexible package 100 of the present invention can comprise a front panel portion 102 and back panel portion 104 defining an interior compartment 106 accessible through an access opening. The front and back panel portions 102, 104 can be formed from the shaping and sealing of a single web member of material, or from multiple webs. One or more of the portions of the package 100 may be gusseted. Placing a gusset on the bottom panel 108 also provides the product with the ability to stand up on its own. Other panels, such as a side panel, could be gusseted as well.
Various zipper, package and/or closure features, constructs, structures and forming methods are provided with embodiments of the package 100 of the present invention.
Referring to
The package or pouch 100 can include a top gusset 110 on the pouch which is only sealed to one panel of the package, e.g., either the front panel 102 or back panel 104. The opposing side of the top gusset 110a is either not attached to the opposing panel of the pouch at all, except in the side seals, or preferably is attached along its top edge by a recloseable device, such as a zipper 112. The portion with the zipper or other recloseable device will be the portion in which the consumer will ultimately access the product when they wish. Additionally, a safety flap of material 114 can be sealed to the inside of the opening panel (e.g., front panel 102) of the package, just above the opening side 110a of the gusset 110, and can hinge or lay down over the top gusset 110, approximately to its midway point M where the gusset 110 is folded.
This flap 114 covers the opening so it is not readily noticeable to the untrained eye. After the initial top seal 111 is torn off to access the contents, the consumer will grab the front and back panels 102, 104 of the package 100 just like they would any other pouch or package and try to pull them apart to access the contents. However, because there is a gusset of film 110 that spans between the front and back panels, direct access to the contents is hindered. It is only when the person notices, or is directed to, the flap of extra film material 114 and pulls or hinges it back toward the top of the pouch, all the way to the hinged seal 114a, that they will expose the true opening into the package, which is between the covered half of the top gusseted panel (from fold M to end 110a) and that same side of the package. To make this even less obvious, the free end of the flap 114 that is generally opposite the hinged seal 114a can include a pressure sensitive or like material along its edge so it adheres to the gusset 110 and blends in to not be easily noticeable. Depending on how close the pressure sensitive material is located to the edge, it will either be more difficult or more easily peeled away from the gusset 110 to expose the opening underneath.
The hinged safety flap 114 can also be made to such a length, from the hinged/sealed edge 114a to the opposing edge or free end, in correlation with the distance the device 112 is placed down into the package, that it will hinder the user's ability to close the package without first hinging the safety flap 114 back into the original position. This is especially true with a rigid or semi rigid material being used for the safety flap 114. The distance between the non-hinged edge or free end of the safety flap 114 when it is hinged outward, and the closure feature 112, are far enough apart that the web of the user's hand between their forefinger and their thumb will not allow them to reach the reclose device 112. This can be done to help ensure users don't leave the safety flap hinged outward when they close the package 100, thus exposing the way to open the pouch to a child.
The top of the package 100, and/or the safety flap 114 itself, can also be construed or formed in variety of shapes and sizes to promote the hinging of the flap 114 back into the package before closing. In addition, one or more of the flanges (e.g., portions sealed to the inside of the package panel) of the device 112 can be made extra long, or longer than the others, and act as the safety flap 114 itself.
Once the true opening is exposed, the consumer can grab the lip or other portion of the top gusset film 110 that is just under the hinged flap 114, as well as that same panel of the pouch (e.g., front 102), and pull them apart to provide clear access to the internal contents of the package 100—e.g., breach or otherwise pull away from a seal (e.g., 113 or from 112) attaching it to a package panel, closure device, etc.
Further, the hinged safety flap 114 can be made of various materials, including a rigid or semi rigid material. It can be made in different sizes, colors, and shapes, with an eye toward hiding or disguising the main access point to the structure and package contents.
In addition, all or a portion of the safety flap 114 can be made or provided such that it is narrower (e.g., via tapering) than the inside width of the package (e.g., the width of the panels 102, 104) to facilitate pulling it back out of the way. The consumer can either tuck the flap 114 inside the opening, once the zipper 112 has been opened, or leave it out to be used as a pour spout.
In certain embodiments, the package 100 does not require a recloseable device and works without one—while still hiding the access point under the safety flap 114. However, the recloseable device may be preferred in certain embodiments for additional safety.
The entire top section of the package 100, including the top gusset 110, safety flap 114, and recloseable device 112, as well as some portion of the front and back panels 102, 104, can also be made as a separate assembly and later added to a pouch, box, or existing web of material to make the entire package easier to manufacture or form.
As depicted in
Referring generally to
The safety flap 114 can be added during the application of the zipper 112 device to the web, or it could be added to the zipper from the zipper supplier. Further, a film can be perforated over the top of the zipper 112 with the tab 152 facing downward from the top of the zipper. The consumer can grab the tab 152, pull it to separate it (e.g., torn or otherwise removed) from the rest of the package (e.g., up to its hinge point), exposing the bottom edge of the safety flap 114. Next, they can lift up the safety flap 114 to expose the front top flange of the zipper 112 to open the package.
In general, it should be understood that a piece of film, flap, or the like can be provided with the present invention to cover or hide the opening of a package from younger children so it is not easy for them to open. The piece of film or flap can be included with or separate from the zipper or like device of the package, and can reside at least partially inside or outside of the package.
The tamper evident section of film does not need to be a removable piece in certain embodiments. Namely, the film could either be a slit in the film to enable the consumer to get at the safety flap, or it could be a hinged flap of film itself, that the consumer will lift up, finding the safety flap, and thereby enabling them to lift it up and expose the top opening of the zipper flange.
In addition, the safety flap 114 can be slit or perforated on each end, inside the zipper end seals, so it will more readily lift up at each end, in certain embodiments of the present invention.
As shown in
As depicted in
In order to make the flap more user friendly, and lift up out of the way of the final opening to the package, it can be beneficial to add perpendicular or otherwise transverse perforations 115 or like features to the first opening portion, or safety flap portion of the recloseable device. Multiple perforations, approximately ¾″ apart in certain embodiments, can be made on the safety flap 114 or one of the opening flanges so the closure does not necessarily need to be placed in register with the package side or end seals. On a typical stand-up pouch style package, the consumer would initially tear off the top seal of the package, which is also the case with these embodiments of the present invention. The recloseable device 112 can include a first locking member (e.g., male member), such that after the top seal is removed the consumer would need to pull it apart to open. Once the first locking member is opened, they will still not be able to gain access into the package until they lift the safety flap 114. The interlocking member or device can be located on either side of the safety flap. Since the safety flap 114 is made as part of the closure device 112, the ends of the flaps 114 can be sealed into the side seals of the package and thus would not easily lift up. The consumer can lift the flap 114 upward, and peal or tear the perforations 115 on the flap 114 near the ends of the zipper 112. Once the perforations 115 are pealed or separated, the flap 114 will lift up out of the way completely and expose the final opening to the package that is hidden under the hinge of the first flap. The consumer can then open the second closure section and gain access into the package.
Additionally, if the consumer has young children in the household and would like to make the package even more difficult to access the contents, more of the perforations 115 could be torn open by the adult which would create multiple safety flaps 114 that would all need to be unlocked and lifted up out of the way to reveal the final access point of the device 112 hidden under them (
Referring to
The package according to the invention can including packages constructed, in whole or in part, of flexible, rigid, semi-rigid, or semi-flexible materials or panels. Briefly, the package panel portions are generally constructed of flexible sheet material such as polyethylene, polyester, metal foil, polypropylene, or polyethylenes or polypropylenes laminated with other materials such as nylon, polyester, tear resistant, and like films. To provide for increased barrier properties, embodiments can use composite or laminate layers of said materials and material of the like. Generally, in such composite or laminate embodiments, a material having preferred sealing characteristics can be joined, bonded or laminated to a material having a different preferred characteristic (e.g., beneficial oxygen barrier properties). Regardless, single sheets, composites/laminates, and a myriad of other materials and techniques known to one skilled in the art may be implemented based on particular usage and manufacturing needs without deviating from the spirit and scope of the present invention. The present invention in certain embodiments permits the flexible package to be made using less expensive or cheaper materials than would otherwise be necessary.
The package 100 and its portions can be formed to provide a stand-up pouch, pre-made pouch, bag-top, one formed and filled on a “form-fill-seal” (e.g., vertical, horizontal, etc.) machine, thermoforming machine, and other known package designs and configurations. Other known package designs and packaging techniques and features can be adapted to incorporate or form the configuration of the present invention as well.
Embodiments employing seals can utilize heat seals, adhesive bonding, and various other known sealing techniques. Further, various tearable or removable portions of seals or package portions can include notches, scoring, perforations or the like to facilitate removal.
Various figures and descriptions disclose features and accessories. However, it must be noted that these features are merely illustrative in nature and may be placed in varying locations and under varying configurations and shapes, and still be consistent with the present invention. Various regions of the package can include a handle portion, access devices (e.g., re-closeable zipper devices), and the like. In addition, the shape and configuration for the panel portions are also merely illustrative and can be altered without deviating from the spirit and scope of the present invention. Any of the panel portions, or selected regions thereof, can include various aesthetic and functional graphics, such as logos, instructions, advertising, bar codes, and the like. These graphics can run transverse, parallel, or even in a diagonal orientation to the longitudinal panel edges discussed herein.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is, therefore, desired that the present embodiment be considered in all respects as illustrative and not restrictive. Similarly, the above-described methods and techniques for forming the present invention are illustrative processes and are not intended to limit the methods of manufacturing/forming the present invention to those specifically defined herein. A myriad of various unspecified steps and procedures can be performed to create or form the inventive package 100.
This Application is a continuation of U.S. patent application Ser. No. 15/512,555, filed Mar. 18, 2017, which is a Section 371 application of PCT Patent Application No. PCT/US2015/051096, filed Sep. 18, 2015, which claims priority to and the benefit of U.S. Provisional Patent Application No. 62/052,418, filed Sep. 18, 2014, U.S. Provisional Patent Application No. 62/072,987, filed Oct. 30, 2014, U.S. Provisional Patent Application No. 62/082,694, filed Nov. 21, 2014, U.S. Provisional Patent Application No. 62/086,372, filed Dec. 2, 2014, U.S. Provisional Patent Application No. 62/094,012, filed Dec. 18, 2014, and U.S. Provisional Patent Application No. 62/156,369, filed May 4, 2015; with each of the above-referenced applications and disclosures incorporated fully herein by reference.
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Number | Date | Country |
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2020131459 | Jun 2020 | WO |
Number | Date | Country | |
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20220274748 A1 | Sep 2022 | US |
Number | Date | Country | |
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Number | Date | Country | |
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Parent | 15512555 | US | |
Child | 17745152 | US |