The present invention relates to a resealable closure for packages storing articles and, more particularly, packages with resealable closures having a package integrity indicator.
Some containers for food products, such as cookies and other snacks, typically include an outer wrapper. In one type of container, the wrapper surrounds a frame which acts as a tray to hold the food product and to protect the food product from damage. Other food products come packaged in plastic trays, such as thermoform trays, which are sealed on the top using some type of lidding material. One recent advancement in the art of food container closures includes a resealable closure disclosed in U.S. Pat. No. 6,918,532 (hereinafter “the '532 patent”), herein incorporated by reference, which discloses a wrapper which forms a top of the container, which top has an access opening covered by a resealable sealing panel.
In the packaging art, different structures have been used to indicate whether a package has been previously opened or whether the integrity of the package has been compromised, which structures are often referred to in the art as “tamper-evident” or “package integrity.” For example, one recent package integrity indicating closure is disclosed in U.S. patent application Ser. No. 11/500,497 (hereinafter “the '497 application”), herein incorporated by reference, shows a closure comprising a two-ply material having an inner film layer and an outer film layer forming a top of a container. The outer film layer has a sealing panel covering a portion of the inner film layer which, with the sealing panel, forms an opening. The package integrity feature comprises a panel of the inner film layer which separates from the sealing panel to indicate that the closure has been previously opened.
One recent advancement in the art of food containers having a package integrity feature is disclosed in U.S. patent application Ser. No. 11/693,751 (hereinafter “the '751 application”), herein incorporated by reference. The '751 application discloses a resealable closure having a package integrity indicator provided by a structure which breaks and/or produces an audible sound when the resealable closure is opened for a first time. The package integrity feature includes at least one strip initially affixed to two portions which comprise the resealable closure so that upon opening the resealable closure for a first time, at least one of the strips breaks, thereby indicating that the package has previously been opened. Package integrity is also provided by a movable panel or removable die-cut tab portions which are misaligned upon resealing of the closure, thus indicating that the package has previously been opened.
In the packaging art of non-food items, different methods have been used to indicate whether a package has previously been opened or whether the integrity of the package has been compromised, including the methods disclosed in U.S. Pat. Nos. 6,589,622; 6,767,604; and 4,679,693. U.S. Pat. No. 6,589,622 discloses a tamper-evident feature in the form of a label flap having a series of perforations which form a tamper indicating tab, such that when the label flap is initially removed from the package, the tamper indicating tab separates from the label flap along the perforations to indicate that the package has been opened. Similarly, in U.S. Pat. No. 6,767,604, package integrity is indicated by a label with pull tab having a pull tab perforation or other weakened portion which divides the tab into a pull portion and an end portion. U.S. Pat. No. 4,679,693 discloses a main pull tab adhesively sealed to a top surface of a package with an auxiliary pull tab which is completely removed from the main tab prior to opening the container.
There is a need in the art for a resealable container, preferably suitable for containing food items, which includes a new and improved package integrity indicator.
The present invention generally relates to a resealable closure for a container in which package integrity is indicated by a structure which has to be broken prior to gaining access to the contents in the container. Accordingly, an intact structure indicates package integrity, thereby providing an indication that the package has not previously been opened.
The present package integrity feature can be used by itself to indicate package integrity or it can complement the package integrity features disclosed in the '751 application. When used with the package integrity features of the '751 application, the present new package integrity feature further ensures that the closure cannot be even initially partially opened for a first time without the present integrity feature having first been broken, and thus visible by observing the exterior of the container.
The present invention, in one form, relates to a package integrity feature comprising a closure, covering an opening into a container, and at least one structure associated with the closure, connecting the closure to a remaining portion of the container. Upon opening the closure for a first time, the structure stretches, increasing a length of the structure until the structure eventually breaks, leaving one or both residual ends of the broken structure rippled or curved upward from the remaining portion of the container. In various alternative further embodiments, the structure may comprise a strip extending from a tab portion of the closure to the remaining portion of the container. In yet a further alternative embodiment, there may be at least two structures associated with the closure, one on either side of a tab portion of the closure.
Advantageously, the structure is integrally formed with the closure and the remaining portion of the container, and the closure is in the form of a sealing panel, wherein the sealing panel is releasable from the remaining portion of the container by pulling back in a peeling direction, thereby stretching the structure associated with the sealing panel and eventually breaking the structure to gain access to the contents inside. The sealing panel is reclosable against the remaining portion of the container to seal the opening when the sealing panel is moved back against the remaining portion of the container.
The present invention, in another form thereof, relates to a package integrity feature comprising at least one structure associated with the sealing panel of a resealable closure of a container. The structure is integrally formed with the sealing panel on one end and a remainder of the container on the other end. The structure is constructed to break its connection between the sealing panel and the remainder of the container when the sealing panel is pulled back from the remainder of the container for a first time, thereby leaving the sealing panel free of its attachment to the container through the structure.
In various further alternative forms, the breakable structure comprises a curved strip, such as a strip in the shape of an arc or a wavy shape having a concave segment and a convex segment, a structure having one or more narrowing segments followed with one or more broader or wider segments, whereby the structure stretches along the narrow portion and eventually breaks.
The present invention, in another form thereof, relates to an integrity indicating closure for a container, the closure comprising an at least two-ply material comprising an inner layer adhesively joined to an outer layer and forming a top of the container. The inner layer has an inner layer panel and the outer layer has a sealing panel. The sealing panel completely covers the inner layer panel. At least one strip is integrally formed from the material which comprises the outer layer and connects the sealing panel to a remaining portion of the outer layer. The inner layer panel and the sealing panel are permanently joined to each other to provide an access opening into the container. Releasable adhesive is provided around a perimeter of the sealing panel for adhering the sealing panel to the inner panel. The sealing panel is releasable from the inner layer by pulling back the sealing panel in a peeling direction and resealable against the top to seal the opening when the sealing panel is moved back against the top.
Advantageously, after the structure breaks, one or both residual ends of the broken structure are rippled or curved upward from the top of the container.
The present invention, in one form, relates to a package integrity feature comprising a structure associated with an end portion of a resealable closure of a container. The structure is breakably attached to the end portion on one end of the structure and permanently attached to a remainder of the container at a second end of the structure, wherein the breakable structure is constructed such that it can be grasped from below with one's fingers and broken to thereby break its connection between the tab portion and the remainder of the container, thereby leaving the end portion free of its attachment to the container through the structure.
In various further specific forms, the structure comprises a strip extending between a tab portion of the closure, which comprises the end portion of the closure, and an adjacent portion of the container, and the strip includes a weakened portion. Further, advantageously, the structure is preferably raised from a top surface of the container which allows one to easily grasp the breakable structure from below with one's fingers.
The present invention, in yet another form thereof, relates to a package integrity indicating feature comprising a film layer forming a top of the container and having a flap defining an access opening to gain access to the contents of the container. A sealing panel completely covers the flap of the film layer. The sealing layer comprises a pull tab with a strip which is permanently affixed to the top. The pull tab and the strip define a gap between the top of the container and the pull tab and strip. A releasable adhesive is provided on either or both the sealing panel or the film layer adhering the sealing panel to the film layer. The sealing panel is releasable from the film layer, after the strip joining the sealing panel to a portion of the top has been broken, by pulling the sealing panel back in a peeling direction and is reclosable against the top to seal the access opening when the sealing panel is moved back against the top.
The present invention, in another form thereof, concerns a package integrity indicating feature comprising a structure associated with an end portion of a resealable closure of a container. Both the end portion and the structure are non-adhered to an adjacent top surface of the container. The structure is breakably attached to the end portion and permanently attached to a remainder of the container, wherein the structure must be separated between the end portion of the resealable closure and the remainder of the container in order to open the resealable closure.
The present invention, in another form thereof, relates to a package integrity indicating feature comprising an at least two-ply material comprising a first film layer adhesively joined to a second film layer. A first tear line is formed in the first film layer defining a first layer panel for providing an access opening through the first film layer when separated from the first film layer along the first tear line. The second film layer has a second layer tear line defining a sealing panel having one end terminating at a breakable structure. The sealing panel completely covers the first layer panel. The second film layer includes a releasable adhesive layer for releasably adhering the sealing panel to the first film layer, wherein the second film layer can be pulled back and separated from the first film layer to expose the access opening and gain access to the contents therein only after the breakable structure is broken. Food items disposed in the container may include, but are not limited to, cookies, crackers, peanuts, cheese, sliced meats and semi-solid foods.
Other features and advantages of the present invention are stated in or apparent from detailed descriptions of the presently preferred embodiments of the invention which follow.
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b is a partial plan view of the closure of
The package integrity feature of the present invention is, in one form, an improvement of the package shown in the '751 application, which, for convenience, is described in further detail therein. The present new package integrity feature can be used to complement the package integrity features of the '751 application, as shown in
Referring to the figures and, in particular,
Advantageously, the inner film layer 12 is coextensively formed and adhesively joined to the outer film layer 13. During the manufacturing of the package 10, the inner film layer 12 is die cut on its side via tear line 20, which includes all of the dashed lines in
Tear line 20 is formed as a continuous tear line to define inner panel 22. Tear line 20 also defines strip 52. Tear line 21 defines sealing panel 26 of the outer film layer 13 and package integrity structure 40. Advantageously, package 10 includes a pair of package integrity structures 40, one on opposite sides of pull tab 30. It is preferable to have an even number of structures 40 with an equal number on opposite sides of the sealing panel 26. Although the figures show two structures 40, any even number is preferable when opening closure 11 for a first time, as described below.
The sealing panel 26 extends beyond the periphery of the tear line 20 so that the sealing panel 26 completely covers and extends beyond the perimeter of the inner panel 22 and strip 52. As a result, the sealing panel 26 completely covers the inner panel 22 and strip 52.
The package integrity structure 40 of the present invention comprises a curved elongated portion extending from a remaining portion of the sealing panel 26 at 40a and terminates at a structure end 40e in the shape of parallel “U's,” defined by die cut 21, which helps ensure that the outer film layer 13 will not tear proximate the end 40e and ensures end 40e will remain permanently and integrally part of the outer film layer 13 when a user opens package 10, closure 11 for a first time. Structure 40 is integrally formed with the sealing panel 26 and a remainder of the outer film layer 13, due to die cut 21 forming structure 40 from the outer film layer 13.
The outer film layer 13 is adhesively joined to the inner film layer 12. The inner panel 22 can be separated from the remainder of the inner film layer 12 to expose opening 24, whereby access to the contents 58 of the package 10 may be gained. As the inner panel 22 is withdrawn, as shown in the '751 application, structures 40 will initially stretch due to the elasticity of the material which comprises the outer film layer 13. As structures 40 stretch, their length will increase and their width will narrow. Eventually, the structures 40 will be stretched beyond their limits and snap or break, forming complementary broken ends 40c and define the resulting broken structures portions 40b, 40d. Due to the material of outer film layer 13, the resulting structures 40b, 40d will have a random or variable shape and form. Further, the structure 40 can break at any portion along the length of structure 40; however, typically, structure 40 will break somewhere near the middle between the sealing panel 26 and the remaining portion of the top 14, i.e. between end 40a and end 40e. Regardless of where along the length of structure 40 the break occurs, the resulting portions 40b, 40d will be rippled and/or curved upward from the remainder of the package 10 (
A benefit of having an equal number of structures 40 on either side of tab 30, ensures that an even, approximately balanced force can be applied to sealing panel 26 when pulling back sealing panel 26 for a first time to break structures 40. If there were an unequal number of structures 40 on either side of tab 30, more force would have to be applied to the side having more structures 40.
Further, as the inner panel 22 is withdrawn, as shown in the '751 application, strip 52 will break, as shown in
The side of the sealing panel 26 which faces the inner film layer 12 is coated with a resealable adhesive 28 (see
Alternatively, or along with releasable adhesive 28, releasable adhesive can be coated on the inner film layer 12 along the outside perimeter of the inner panel 22. The releasable adhesive can be any pressure sensitive adhesive which allows resealing and includes, but is not limited to, the adhesives disclosed in U.S. Pat. No. 7,350,688, herein incorporated by reference.
Referring now specifically to
Package integrity is indicated by closure 11 through several features incorporated into the closure 11. Initially, package integrity is indicated visually by observing intact package integrity structures 40, as noted. If the closure 11 has been previously opened, structures 40 will no longer be intact and no longer adhere to the top surface of the package 10. In fact, as shown in
Further, package integrity is indicated by observing intact integrally joined strip 52, which advantageously breaks upon opening the closure 11a sufficient amount prior to allowing one to remove the contents therein. In addition, package integrity is indicated by an audible sound produced when structures 40 and strip 52 break upon opening the package for a first time. Additionally, since the sealing panel 26 does not generally return to its exact position but, instead, is slightly misaligned relative to its original position, package integrity is indicated by misalignment of the sealing panel 26 with the remaining portion of the outer film layer 13 of top 14 (
Referring to
Package 110 can be used for various food items, such as cheese, sliced meats and the like. In addition, package 110 can be used for semi-solid items, such as pudding and yogurt. Although package 110 is depicted as having a rectangular shape, the package 110 can have any shape, including cylindrical and irregular.
The inner and outer film layers 112, 113 may be formed of the same material as layers 12, 13, which includes polypropylene, polyethylene, cellophane or any other polymeric material suitable for forming a package enclosure.
Referring now to
Referring now to
Upon withdrawing sealing panel 426 for a first time, structures 440 will initially stretch and increase in length, and eventually break, resulting in broken ends 440c and segments 440b and 440c being rippled, curved and/or raised from a top surface of the remaining portion of the top 414 of package 410 (
As noted above, the package integrity feature of the present invention can be used by itself instead of as a complement to the package integrity feature of the '751 application.
Package integrity is indicated in package 510 by an intact structure 540 attached to sealing panel 526 and a perimeter of the outer film layer 513. A user opens closure 511 by pulling back on tab 530 to withdraw sealing panel 526 from the top of package 510, thereby separating the inner panel 522 from the inner film layer 512 to gain access to the contents contained within package 510. Pulling back on tab 530 for a first time results in structures 540 stretching and eventually breaking, as described above with regard to structures 40 of package 10.
Referring now to
Referring now to
Referring now to
Referring now to
Advantageously, structure 940, along with pull tab 930, are raised from a remainder of the upper surface 914 which is formed by outer film layer 913, defining gap 942 between the inner film layer 912, the structure 940 and pull tab 930. The raised structure 940 enables one to easily grasp structure 940 from below with one's fingers and break or separate structure 940 from the pull tab 930. Alternatively, the structure 940 may lie essentially flat, but with no adhesive between it and the top surface of the package. As a result, one may, by slightly pushing in the package at that point, still grasp the structure 940 from below.
Die cuts 25 define a plurality of tab portions 27 in the sealing panel 926 which comprise one of the package integrity features of the '751 application. The sealing panel 926 extends beyond the periphery of the tear line 920 so that the sealing panel 926 completely covers and extends beyond the perimeters of the inner panel 922 and strips 50, 952, 54. As a result, the sealing panel 926 completely covers the inner panel 922 and strips 50, 952, 54.
The outer film layer 913 is adhesively joined to the inner film layer 912. After the breakable structure 940 has been broken, as discussed in detail below, the inner panel 922 can be separated from the remainder of the inner film layer 912 to expose an opening 924, whereby access to the contents of the package 910 may be gained. As the inner panel 922 is withdrawn, and as shown in the '751 application, strips 50, 952, 54 will break, as shown in
The side of the sealing panel 926 which faces the inner film layer 912, including tab portions 27, is coated with a releasable adhesive 928 (see
Referring now to
Although it is preferable to first break structure 940 as described above, alternatively, one can break structure 940 by grasping tab 940 and pulling back in a peeling direction 933, which will result in the structure 940 stretching at portion 940f until structure 940 eventually breaks, forming ends 940c.
Referring now to
Initially, upon opening the closure 911, the strip portions 50a, 952a, 54a separate from the sealing panel 926, while strip portions 50b, 952b, 54b remain attached to the sealing panel 926, as shown in
Package integrity is indicated by closure 911 through several features incorporated into the closure 911. Initially, package integrity is indicated visually by observing an intact package integrity structure 940 which must be broken in order for one to even begin to open the closure 911 by pulling back sealing panel 926. Further, package integrity is indicated by observing intact integrally joined strips 50, 952, 54 which advantageously break upon opening the closure 911a sufficient amount prior to allowing one to remove the contents therein. In addition, package integrity is indicated by audible sounds produced when the strips break upon opening the package for a first time. Additionally, since the sealing panel 926 does not generally return to its exact original position but, instead, is slightly misaligned relative to its original position, package integrity is indicated by such misalignment of the sealing panel holes 32 with the tab portions 25, as the sealing panel has been opened and resealed (
Referring now to
Referring now to
Referring now specifically to
As will be apparent to one of ordinary skill in the art, the present package integrity feature of the present closure offers benefits over prior tamper-evident or package integrity features.
Number | Date | Country | |
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Parent | 12179103 | Jul 2008 | US |
Child | 13721548 | US |