Package, method of manufacturing the package and packet of the package

Information

  • Patent Grant
  • 6244442
  • Patent Number
    6,244,442
  • Date Filed
    Friday, March 28, 1997
    27 years ago
  • Date Issued
    Tuesday, June 12, 2001
    23 years ago
Abstract
A package (10) has blisters (11) each having an embossed hollow (12) with an open end, for containing a tablet (15), and a flange (13) extending around the open end of the embossed hollow (12). The flanges (13) of the blisters (11) are bonded to a covering sheet 20. The blisters (11) are formed separately, and the flange (13) of each blister (11) has a circular shape.
Description




TECHNICAL FIELD




The present invention relates to a package containing articles, such as tablets, and capable of being safely used, a method of manufacturing the package, and a packet of the package.




BACKGROUND ART




A conventional tablet package has a base sheet provided with a plurality of blisters and flanges extending around the blisters, and contains tablets in the blisters. Tablets are put in the blisters and the blisters are sealed by attaching a covering sheet by heat-sealing to the flanges of the base sheet.




Tablets are put in the blisters formed in the base sheet, and then the covering sheet is bonded to the flanges of the blisters formed in the base sheet by heat-sealing to obtain a package (PTP package). The base sheet and the covering sheet of the package are perforated to divide the package into a plurality of unit blister packages each having the blister containing the tablet and covered with a section of the covering sheet. The package can be torn along the perforations to separate each unit blister package from the package.




The base sheet is made of polyvinyl chloride (PVC) or the like and is relatively thick to hold the tablets securely, and the covering sheet is relatively thin as compared with the base sheet.




The unit blister package is separated from the package by tearing the base sheet and the covering sheet along the perforations, and then the section of the covering sheet is torn off to take out the tablet from the blister.




Incidentally, it sometimes occurs that a user swallows the unit blister package containing the tablet without taking out the tablet from the blister. If the unit blister package is swallowed, the edges of the flange made of the relatively thick base sheet may possibly injure the internal organs of the user and bring about very dangerous circumstances.




DISCLOSURE OF THE INVENTION




The present invention has been made in view of such a problem and it is therefore an object of the present invention to provide a package having unit blister packages which will not injure the internal organs even if the same is swallowed by mistake, a method of manufacturing the package, and a packet of the package.




According to a first aspect of the present invention, a package comprises a plurality of blisters each having an embossed hollow with an open end, for containing an article, and a flange extending around the open end, and a covering sheet bonded to the flanges. The blisters are separate from each other, and the flanges of the separate blisters are bonded to the covering sheet.




According to a second aspect of the present invention, a package capable of being rolled comprises a soft blister having a plurality of embossed hollows with open ends, for containing an article, and flanges extending around the open upper ends, and a soft covering sheet bonded to the flanges of the soft blister. Rings each having an opening corresponding to the open end of the blister are mounted on the soft blisters or the soft covering sheet.




According to a third aspect of the present invention, a package capable of being rolled comprises a soft blister having a plurality of embossed hollows with open ends, for containing articles and flanges extending around the open end, and a soft covering sheet bonded to the flanges of the soft blister. A reinforcing paper sheet having through holes corresponding to the open ends of the blister is attached to the soft blister or the soft covering sheet.




According to a fourth aspect of the present invention, a package capable of being wound in a roll comprises a plurality of soft blisters each having an embossed hollow with an open end, for containing an article, and a flange extending around the open end of the embossed hollow, and a soft covering sheet bonded to the flanges of the soft blisters. A ring having an opening corresponding to the open end of the embossed hollow is mounted to the soft blisters or the soft covering sheet.




According to a fifth aspect of the present invention, a package manufacturing method comprises the steps of embossing a blister forming sheet between a male die and a female die to form an embossed sheet having a plurality of embossed hollows, cutting the embossed sheet held on a lower die having cavities for receiving the embossed hollows to form blisters each having the embossed hollow and a flange extending around the embossed hollow, and winding up a scrap produced by cutting out the blisters from the embossed sheet, placing articles into the embossed hollows of the blisters held on the lower die respectively, and bonding a covering sheet to the flanges of the blisters held on the lower die.




According to a sixth aspect of the present invention, a packet comprises, a package capable of being wound in a roll comprising a plurality of soft blisters each having an embossed hollow with an open end, for containing an article, and a flange extending around the open end of the embossed hollow, a soft covering sheet bonded to the flanges of the blisters, and a ring having an opening corresponding to the open end of the blister and mounted on the soft blisters or the soft covering sheet; and a container containing the rolled package.




The present invention provides a safe package from which packaged articles can easily be taken out, a method of manufacturing the package, and a packet of the package.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional side view of a package in a first embodiment according to the present invention;





FIG. 2

is a schematic sectional view of assistance in explaining a method of manufacturing the package in the first embodiment;





FIG. 3

is a plan view of a package, in which a covering sheet is supposed to be transparent for convenience;





FIG. 4

is a sectional side view of a covering sheet having a cutting layer provided with cutting grooves, to be employed in a package in a second embodiment according to the present invention;





FIG. 5

is a sectional side view of a covering sheet having a cutting layer provided with cutting grooves, to be employed in the package in the second embodiment;





FIG. 6

is a sectional side view of a package in a third embodiment according to the present invention;





FIG. 7

is a schematic sectional view of assistance in explaining a method of manufacturing the package in the third embodiment;





FIG. 8

is a plan view of the package in the third embodiment, in which a covering sheet is supposed to be transparent for convenience;





FIG. 9

is a sectional side view of a modification of the package in the third embodiment;





FIG. 10

is a sectional side view of another modification of the package in the third embodiment;





FIG. 11

is a perspective view of the package in the third embodiment in a mode of practical application;





FIG. 12

is a sectional side view of the package of

FIG. 11

in a mode of practical application;





FIG. 13

is a sectional side view of a package in a fourth embodiment according to the present invention;





FIG. 14

is a sectional side view of a modification of the package in the fourth embodiment;





FIG. 15

is a sectional side view of another modification of the package in the fourth embodiment;





FIG. 16

is a perspective view of the package in the fourth embodiment in a mode of practical application;





FIG. 17

is a sectional side view of the package of

FIG. 16

in a mode of practical application;





FIG. 18

is a perspective view of a package in another mode of practical application;





FIG. 19

is a sectional side view of a package in a fifth embodiment according to the present invention;





FIG. 20

is a sectional side view of a modification of the package in the fifth embodiment;





FIG. 21

is a bottom view of the package of

FIG. 19

;





FIG. 22

is a plan view of a package in a sixth embodiment according to the present invention;





FIG. 23

is a sectional side view of the package of

FIG. 22

;





FIG. 24

is a sectional side view of a modification of the package;





FIG. 25

is a plan view of a package in a seventh embodiment according to the present invention;





FIG. 26

is a sectional side view of the package of

FIG. 25

;





FIG. 27

is a plan view of a modification of the package; and





FIG. 28

is a sectional side view of the package of FIG.


27


.











BEST MODE FOR CARRYING OUT THE INVENTION




FIRST EMBODIMENT




A first embodiment of the present invention will be described hereinafter with reference to the accompanying drawings.

FIGS. 1

to


3


illustrates the first embodiment of the present invention.




Referring to

FIGS. 1

to


3


, a package


10


has a plurality of blisters


11


each having an embossed hollow


12


with an open end, containing an article, such as a tablet


15


, and a flange


13


extending around the open end of the embossed hollow


12


.




The blisters


11


are formed separately and define the embossed hollows


12


containing the tablets


15


, respectively. The flange


13


of the blister


11


is bonded to a covering sheet


20


by heat-sealing.




As shown in

FIG. 3

, the flanges


13


of the blisters


11


have a circular shape, and the embossed hollows


12


containing the tablets


15


have a circular shape accordingly. The circumference of the flanges


13


may have an elliptic shape instead of the circular shape or may have a polygonal shape having rounded corners.




Thus, the circumference of the flange


13


is formed by straight lines, curves or a combination of straight lines and curves in a safe shape which will not injure the internal organs even if the blister


11


containing the tablet


15


is swallowed.




The covering sheet


20


is provided with tearing incisions


20




a


along which the covering sheet


20


is torn into sections to separate the blisters


11


from the package. The covering sheet


20


may be provided with perforations instead of the tearing incisions.





FIG. 3

is a plan view of the package


10


, in which the covering sheet


20


is supposed to be transparent for convenience.




The materials of the components of the package


10


will be explained hereinafter. The blisters


11


of the package


10


are formed by embossing a relatively thick sheet suitable for containing the tablets


15


. The blisters


11


may be formed by embossing a 200 to 350 μm thick sheet of PVC, cyclic polyolefine, PP or PET.




The covering sheet


20


is a relatively thin sheet, such as a 10 to 25 μm thick laminated sheet consisting of OP layer, an aluminum layer and a heat-sealing layer.




The heat-sealing layer may be made of a thermoplastic resin, such as a vinyl acetate resin, a PVA resin, a polyvinyl butyral resin, a polyvinyl chloride resin, a polyamide resin, a polyester resin, a polyolefine resin, a polyacrylic resin, a cellulose ester resin or a polyethylene resin, a copolymer of some of those resins or a mixture of some of those resins.




A method of manufacturing the package will be described with reference to FIGS.


2


(


a


)-(


d


). Referring to FIGS.


2


(


a


)-(


d


), a sheet, for example, a PVC sheet, is placed between a female die (lower die)


25


and a male die (upper die)


26


, and then the PVC sheet is subjected to pressure forming (embossing) between the female die


25


and the male die


26


to obtain an embossed sheet


30


provided with the plurality of embossed hollows


12


(FIG.


2


(


a


)).




The female die


25


holding the embossed sheet


30


is transported to a cutting machine


27


, and the cutting machine


27


cuts the embossed sheet


30


along lines around the embossed hollows


12


to form the blisters


11


each having the embossed hollow


12


and the flange


13


. The embossed hollows


12


of the blisters


11


are received in cavities


25




a


of the female die


25


, respectively, and a scrap


30




a


produced by cutting the embossed sheet


30


is taken up by a winding machine, not shown (FIG.


2


(


b


)).




The female die


25


holding the blisters


11


is transported to a tablet dispensing machine


28


, and then the tablet dispensing machine puts the tablets


15


in the embossed hollows


12


of the blisters


11


held on the female die


25


.




Then, the female die


25


holding the blisters


11


is transported to a heat-sealing machine


29


, and then the heat-sealing machine


29


bonds a covering sheet


20


consisting of, for example, an OP layer, an aluminum layer and a heat-sealing layer to the flanges


13


of the blisters


11


by heat-sealing to seal the embossed hollows


12


of the blisters


11


. Then, the tearing incisions


20




a


are formed in the covering sheet


20


to complete the package


10


shown in

FIGS. 1 and 3

.




When using the tablet


15


, the covering sheet


20


is torn along the tearing incisions


20




a


to separate the blister


11


from the package


10


. Then, the embossed hollow


12


of the blister


11


is pressed, so that a section of the covering sheet


20


covering the embossed hollow


12


is broken and the tablet


15


is taken out from the embossed hollow


12


of the blister


11


.




It is possible that the tablet


15


is not taken out from the embossed hollow


12


of the blister


11


, and the blister


11


containing the tablet


15


and the section of the covering sheet


20


covering the embossed hollow


12


are swallowed by mistake. In this case, however, since the blister


11


made of a relatively hard, thick material is separated from each other, and the covering sheet


20


is bonded to the flange


13


of the blister


11


, the circumferential edge of the flange


13


is not exposed. Furthermore, since the circumferential edge of the flange


13


has a circular shape, the flange


13


will not injure the internal organs even if the circumferential edge of the flange


13


is exposed.




Although the section of the covering sheet


20


covering the embossed hollow


12


has a rectangular shape, the same section of the covering sheet


20


will not injure the fingers or the like because the covering sheet


20


is soft and thin.




In this embodiment, the female die


25


holding the embossed sheet


30


having the blisters


11


is transported from a position corresponding to the male die


26


through the cutting machine


27


and the tablet dispensing machine


28


to the heat-sealing machine


29


. The embossed sheet


30


having the blisters


11


may be held on a lower die other than the female die


25


, and the lower die may be transported from a position corresponding to the male die


26


through the cutting machine


27


and the tablet dispensing machine


28


to the heat-sealing machine


29


.




Thus, according to the present invention, the blisters are formed individually and separately, and the flanges of the blisters are bonded to the covering sheet. Therefore, the circumferential edge of the flange is not exposed when the blister is separated from the package by tearing the covering sheet. Accordingly, the fingers will not be injured by the circumferential edge of the flange of the hard blister when handling the package, and the internal organs will not be injured by the circumferential edge of the flange even if the unit blister package consisting of the blister, the tablet and a section of the covering sheet is swallowed.




SECOND EMBODIMENT




A second embodiment will be described with reference to

FIGS. 4 and 5

, in which parts like or corresponding to those of the first embodiment shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted. A package


10


in the second embodiment is substantially the same in construction as the package


10


in the first embodiment shown in

FIGS. 1

to


3


, except that the package


10


in the second embodiment is provided with a covering sheet


20


which is different from that of the first embodiment.




The package


10


has a plurality of blisters


11


each having an embossed hollow


12


with an open end, for containing an article, such as a tablets


15


, and a flange


13


(

FIGS. 1

to


3


).




The blisters


11


having the embossed hollows


12


containing the tablets


15


, respectively, are formed separately, and the flanges


13


of the blisters


11


are bonded to the covering sheet


20


by heat-sealing.




As shown in

FIG. 3

, the flanges


13


of the blisters


11


have a circular shape, and the embossed hollows


12


containing the tablets


15


have a circular shape accordingly. The circumference of the flanges


13


may have an elliptic shape instead of the circular shape or may have a polygonal shape having rounded corners.




Thus, the circumference of the flange


13


is formed by straight lines, curves or a combination of straight lines and curves in a safe shape which will not injure the internal organs even if the blister


11


containing the tablet


15


is swallowed.




The covering sheet


20


is provided with tearing incisions


20




a


along which the covering sheet


20


is torn to separate the blister


11


from the package. The covering sheet


20


may be provided with perforations instead of the tearing incisions.

FIG. 3

is a plan view of the package


10


, in which the covering sheet


20


is supposed to be transparent for convenience.




The materials of the components of the package


10


will be explained hereinafter. The blisters


11


of the package


10


are formed by embossing a relatively thick sheet suitable for containing the tablets


15


. The blisters


11


may be formed by embossing a 200 to 350 μm thick sheet of PVC, cyclic polyolefine, PP or PET.




The covering sheet


20


is a relatively thin sheet of a thickness in the range of 15 to 25 μm. Possible materials for forming the covering sheet


20


are described in the following items (1) to (5).




(1) Composite material of a polyolefine resin and an inorganic filler




The covering sheet


20


is made of a composite material containing a PP resin and an inorganic filler, with the content of the inorganic filler being in the range of 30 to 60% by weight.




The PP resin may be a homopolymer, a copolymer (block, random) or a mixture of a homopolymer and a copolymer. Preferably, the PP resin has a melt index (MI) of 20 g per 10 min (JIS K6758) or below. If the covering sheet


20


and the blisters


11


are made of the same PP resin, it is convenient to recycle the covering sheet


20


and the blisters


11


, and problems attributable to curling can be solved.




If the covering sheet


20


is made of only a PP resin, a problem arises in the press-through property of the covering sheet


20


. The inorganic filler improves the press-through property of the covering sheet


20


. The press-through property of the covering sheet


20


is unsatisfactory if the inorganic filler content of the covering sheet


20


is 30% by weight or below, and the covering sheet


20


is excessively tearable if the inorganic filler content is 60% by weight or above.




The covering sheet


20


made of a composite material containing a PP resin and an inorganic filler, with the content of the inorganic filler being in the range of 30 to 60% by weight has a moderate strength and is properly tearable.




The inorganic filler may be, for example, calcium carbonate, talc, alumina, titanium oxide, diatomaceous earth, clay, kaolin or a mixture of some of those inorganic fillers. The mean particle size of the inorganic filler is, for example, in the range of 0.1 to 50 μm. When necessary, the covering sheet


20


may contain, in addition to a PP resin and an inorganic filler, a coloring matter, an antistatic agent and such.




The covering sheet


20


made of a composite material of a PP resin and an inorganic filler may be provided with a heat-sealing layer and a printed layer. The composite material of a PP resin and an inorganic filler is processed to form a 30 to 100 μm thick film by a T-die method, an inflation method or the like.




(2) Oriented film containing polyethylene-2,6 naphthalate as a principal component




The covering sheet


20


may be a 5 to 150 μm thick oriented polyethylene-2,6 naphthalate film containing a polyethylene-2,6 naphthalate resin as a principal component and having a limiting viscosity number η in the range of 0.3 to 0.53 and a draw ratio in the range of 3 to 6.




The covering sheet


20


may be a laminated film of an oriented polyethylene-2,6 naphthalate film, a steam barrier film and/or an oxygen barrier film.




The covering sheet


20


may be provided with a protective layer of an olefine resin film, a heat-sealing layer or an adhesive layer.




The covering sheet


20


may be provided with a printed layer of a printing ink.




The 5 to 150 μm thick oriented polyethylene-2,6 naphthalate film is produced by preparing a polyethylene-2,6 naphthalate resin having a limiting viscosity number η in the range of 0.3 to 0.53, drawing a film of the polyethylene-2,6 naphthalate resin at a draw ratio in the range of 3 to 6 by a drawing process, and heat-setting the drawn polyethylene-2,6 naphthalate resin film at a temperature in the range of 170 to 260° C. for a time in the range of 1 sec to 30 min by a heat-setting process.




In the drawing process, the resin film is drawing at draw ratios in the range of 3 to 6 and in the range of 1 to 1.8 in substantially perpendicular directions, respectively, at a temperature in the range of 120 to 170° C.




The 5 to 150 μm thick oriented polyethylene-2,6 naphthalate film may be produced by drawing and heat-setting a composite film consisting of a polyethylene-2,6 naphthalate resin film and an olefine resin film produced by the coextrusion of a polyethylene-2,6 naphthalate resin having a limiting viscosity number η in the range of 0.3 to 0.53 and an olefine resin by the foregoing drawing process and heat-setting process, and then removing the olefine resin film from the composite film.




The covering sheet


20


containing the oriented polyethylene-2,6 naphthalate as a principal component is easily tearable in a specific direction.




(3) Uniaxial oriented polypropylene film irradiated with ionizing radiation




The covering sheet


20


is produced by irradiating a uniaxial oriented polypropylene film with ionizing radiation, such as γ rays radiated by cobalt or electron beams in an absorbed dose in the range of 10 to 100 kGy. The uniaxial oriented polypropylene film may be drawn along either the longitudinal axis or the lateral axis. The uniaxial propylene film serving as the covering sheet


20


may be provided with a heat-sealing layer and a printed layer.




The covering sheet


20


produced by irradiating a uniaxial propylene film with γ rays radiated by cobalt or electron beams can easily be torn in the drawing direction.




(4) Film with cut layers





FIGS. 4 and 5

are sectional views of covering sheets


20


provided with cut layers. As shown in

FIG. 4

, the covering sheet


20


is a multilayer sheet consisting of transparent polymeric film


31


, an ink layer


32


, a transparent polymeric film


31


and a layer


35


not processed with a laser beam. When the multilayer sheet is irradiated with a laser beam of a wavelength in the range of 0.4 to 1.2 μm, the transparent polymeric film


31


transmits the laser beam and the ink layer


32


generates heat. Portions of the transparent polymeric films


31


on the opposite sides of the ink layer


32


are melted and cutting grooves


34


are formed. In the multilayer sheet shown in

FIG. 4

, the transparent polymeric films


31


and the ink layer


32


in which the cutting groove


34


is formed are cut layers.




Since the covering sheet


20


is provided with the cutting grooves


34


formed in the transparent polymeric films


31


and the ink layer


32


, the covering sheet


20


can easily be cut along the cutting grooves


34


. The cutting grooves


34


formed in the transparent polymeric films


31


and the ink layer


32


may be formed in a pattern of straight lines, curved lines, circles or crossing lines.





FIG. 5

shows another example of a multilayer sheet suitable for use as the covering sheet


20


. As shown in

FIG. 5

, the covering sheet


20


is a multilayer sheet of a laser beam transmitting layer


36


which transmits a laser beam and is not processed by the laser beam, a transparent polymeric film


31


, an ink layer


32


, a transparent polymeric layer


31


and a layer


35


which is not processed by the laser beam. The laser beam transmitting layer


36


transmits a laser beam and is not processed by the laser beam. When the covering sheet


20


is irradiated with a laser beam of a wavelength in the range of 0.4 to 1.2 μm from the side of the laser beam transmitting layer


36


which transmits the laser beam and is not processed by the laser beam, the laser beam travels through the laser beam transmitting layer


36


which is not processed by the laser beam and the transparent polymeric film


31


and generates heat in the ink layer


32


. Portions of the transparent polymeric films


31


on the opposite sides of the ink layer


32


are melted by the heat generated in the ink layer


32


and cutting grooves


34


are formed. In the multilayer film shown in

FIG. 4

, the transparent polymeric films


31


and the ink layer


32


in which the cutting grooves


34


are formed are cut layers.




The ink layers


32


of the covering sheets


20


shown in

FIGS. 4 and 5

which absorb a visible near infrared laser beam of a wavelength in the range of 0.4 to 1.2 μm and generate heat may be formed of a pigment, a dye or a polymer which absorbs such a laser beam. Although there is no particular restriction on the material of the ink layers


32


, a printing ink is a desirable material of the ink layers


32


. Generally, the ink layer


32


of the covering sheet


20


is formed by printing on the back surface of the transparent polymeric film


31


. When the covering sheet


20


is provided with the ink layer


32


which absorbs a visible near infrared laser beam of a wavelength in the range of 0.4 to 1.2 μm, the covering sheet


20


need not be provided with any special absorptive layer and hence can be formed in a simple structure. The type of the printing ink may selectively be determined taking into consideration the wavelength of the laser beam in the range of 0.4 to 1.2 μm. There is not particular restriction on the method of forming the ink layer


32


; the ink layer


32


may be formed by a known printing method, such as a gravure printing method, an offset printing method or a silk screen printing method. The ink layer


32


may be formed over the entire surface of the transparent polymeric film


31


or only portions of the surface of the transparent polymeric film


31


to be irradiated with the laser beam. The layer


35


which is not processed by the laser beam and the laser beam transmitting layer


36


which transmits the laser bean and is not processed by the laser beam may be a film of a polyester resin, a polyamide resin, a polypropylene resin or the like, and a heat-sealing film of a polypropylene resin, an ethylene-vinyl-acetate copolymer or the like, respectively.




The laser beam to be used for producing the covering sheets


20


shown in

FIGS. 4 and 5

may be a visible near infrared laser beam of a wavelength in the range of 0.4 to 1.2 μm. A laser beam emitted by an argon laser, a semiconductor laser a YAG laser or the like is particularly preferable. The laser beam may be either a pulse laser beam or a continuous laser beam. The output capacity per unit area of the laser may selectively be determined taking into consideration the speed of processing the covering sheet


20


. The sheet for forming the covering sheet


20


may be irradiated with the laser beam by fixing the laser beam and moving the sheet for forming the covering sheet


20


to form straight cutting grooves or the sheet for forming the covering sheet


20


is scanned with the laser beam to form the cutting grooves in a desired pattern. The cutting grooves may be formed in a pattern of straight lines, curved lines, continuous lines or intermittent lines, such as dotted lines.




A 12 μm thick oriented polyethylene terephthalate film (OPET film) is used for forming the covering sheet


20


provided with the cut layers. The oriented polyethylene terephthalate film is coated with a polyester anchor coating agent (AC) in 1 g/m


2


, and a 13 μm thick PE layer is formed by extruding a polyethylene resin (PE resin) to produce a laminated film consisting of a 12 μm thick OPET layer, a 1 μm thick AC layer and a 13 μm thick PE layer. The laminated film is irradiated with a CO


2


laser beam having a wavelength of 10.6 μm (943 cm


2


) so that portions of the OPET layer (cut layer) are evaporated in a pattern of circular rings of 9 mm in inside diameter, 0.3 mm in width and 12 μm in depth to form circular cutting grooves. After the cutting grooves have been formed, the PE layer is coated with a heat-sealing layer to complete the covering sheet


20


.




The covering sheet


20


may be produced by coating a 12 μm thick oriented polyethylene terephthalate film (OPET film) with a polyethylene anchor coating agent (AC) in 1 g/m


2


, laminating a 15 μm thick polypropylene film (PP film) to the OPET film by dray lamination to form a laminated film of a 12 μm thick OPET layer, a 1 μm thick AC layer and a 15 μm thick PP layer, and irradiating the laminated film with a CO


2


laser beam.




(5) Porous plastic film




{circle around (1)} The covering sheet


20


is produced by forming many cuts, such as minute pores, in a plastic film, and coating the plastic film by extruding a molten resin over the plastic film so as to cover the minute pores.




This covering sheet


20


is produced by forming many minute pores in a plastic film and covering the minute pores with the molten resin. Therefore, the covering sheet


20


can easily be torn along lines connecting the minute pores.




The plastic film is a polyethylene terephthalate film or a polypropylene film. An oriented plastic film is preferable, and biaxial oriented film is most preferable.




A minute pore forming method passes a plastic film through a nip between a metal roller having a circumference finished by sand blasting in a morphology like the surface of sandpaper, and a rubber roller. Another pore forming method forms minute pores in a plastic film with hot needles.




The plastic film is coated with a resin by extruding the molten resin after the minute pores have been formed therein. An olefine resin, such as a polyethylene resin or a polypropylene resin, is suitable for coating the porous plastic film.




The covering sheet


20


may be provided with a heat-sealing layer.




The heat-sealing layer is a generally used heat-sealing layer, such as an olefine resin layer, for example, a layer of a polyethylene resin or a polypropylene resin, a polyester resin layer or an urethane-modified polyester resin layer.




The covering sheet


20


may further be provided with a gas barrier layer impermeable to gases, such as a plastic layer of a polyvinyl vinylidene resin or an ethylene-vinylalcohol copolymer, or an inorganic evaporated layer, such as a silica layer deposited by evaporation.




The covering sheet


20


may further be provided with a printed layer formed by printing an printing ink. The printed layer forms marks and characters expressing a trade name, a manufacturer's name, a name of sales company and instructions for the contents of the package. The printed layer may be formed in any portion that does not touch the contents. The printed layer may be formed, for example, between the porous plastic film provided with many minute pores, and the coating layer formed by extruding a molten resin over the porous plastic film.




{circle around (2)} The covering sheet


20


may be a laminated plastic structure having a layer of a plastic film provided with cuts formed by a metallic cutting edge.




The covering sheet


20


is torn along the cutting grooves


20




a


to separate each blister


11


from the package. Then, the embossed hollow


12


is crushed to push the tablet


15


so that the section of the covering sheet


20


is torn by the tablet


15


, and the tablet


15


is taken out from the embossed hollow


12


. Since the covering sheet


20


is made of an easily tearable material, the section of the covering sheet


20


can easily be torn and the tablet


15


can easily be taken out of the embossed hollow


12


.




It occurs sometimes that the tablet


15


is not taken out from the embossed hollow


12


of the blister


11


, and the blister


11


and the section of the covering sheet


20


packaging the tablet


15


are swallowed. Since the flanges


13


of the separate blisters


11


formed by embossing the hard, relatively thick sheet are bonded to the covering sheet, and a section of the covering sheet


20


covering each blister


11


and having a size greater than that of the flange


13


is torn off the covering sheet


20


to separate the blister


11


from the package, the circumferential edge of the flange


13


is not exposed. When the flange


13


is formed in a circular shape, the flange


13


is not injure the internal organs even if the edge of the flange


13


is exposed. Although the section of the covering sheet


20


has a rectangular shape, the section of the covering sheet


20


will not injure the internal organs and the fingers because the covering sheet is soft and thin.




Although the blisters


11


of the package in this embodiment are formed by processing a sheet of a PVC resin, the blisters


11


may be formed by processing a sheet of the same material as that of the covering sheet


20


specified in (4) or (5).




The blisters


11


may be formed by processing the laminated sheet shown in

FIG. 4

consisting of the transparent polymeric film


31


, the ink layer


32


, the transparent polymeric film


31


and the layer


35


which is not processed by a laser beam.




The blisters


11


may be formed by processing the laminated sheet shown in

FIG. 5

consisting of the layer


36


which transmits a laser beam and is not processed by the laser beam, the transparent polymeric film


31


, the ink layer


32


, the transparent polymeric film


31


and the layer


35


which is not processed by the laser beam.




The blisters


11


may be formed by processing a porous plastic film formed by forming many minute pores in a plastic film and coating the plastic film provided with many minute pores with a molten resin so as to cover the minute pores.




When the blisters


11


are formed by processing a sheet of the material specified in (4) forming the covering sheets shown in

FIGS. 4 and 5

, or the porous plastic sheet coated with the molten resin so as to cover the minute pores for forming the covering sheet


20


specified in (5), the blister


11


or the section of the covering sheet


20


may be broken to take out the tablet


15


. The covering sheet


20


may be a sheet which cannot be torn, and the blister


11


may be broken to take out the tablet


15


.




EXAMPLES




Example 1




A material forming a covering sheet


20


of Example 1 corresponds to the composite material specified in (1) consisting of a polyolefine resin and inorganic fillers. The covering sheet


20


is a sheet of a composite material containing 54% by weight PP resin (E409TS available from Tonen Kagaku), 45% by weight talc having a mean particle size of 15 μm, and 1.0% by weight titanium oxide having a mean particle size of 0.4 μm.




A 65 μm thick film was formed by extruding this composite material by a T-die extrusion process, and the film was used as the covering sheet


20


. The covering sheet


20


was bonded to the flanges


13


of the blisters


11


containing tablets


15


by a heat-sealing process at a heat-sealing temperature in the range of 145 to 150° C. to produce a package


10


.




The package


10


was not curled and had a satisfactory appearance. When the embossed hollow


12


is crushed by the tip of a finger to push the table


15


, the section of the covering sheet


20


bonded to the flange


13


of the blister


11


was torn in the substantially middle portion thereof and the tablet


15


was taken out easily. If the blister


11


and the covering sheet


20


are made of the same PP resin, no problem arises in the disposal and the recycling of the package because the material of the blisters


11


does not contain any special material, such as an aluminum foil.




Example 2




A material forming a covering sheet


20


of Example 2 corresponds to the film provided with cuts specified in (5). The covering sheet


20


was formed by the following method. A 12 μm thick biaxial oriented polyethylene terephthalate film was passed through a nip between a metal roller having a circumference finished by sand blasting in a morphology like the surface of sandpaper, and a rubber roller to form many minute pores in the biaxial oriented polyethylene terephthalate film.




Then, the biaxial oriented polyethylene terephthalate film provided with the minute pores was coated with a molten polyethylene resin by extrusion so as to cover the minute pores. The water vapor permeability of the porous film thus produced was 4 g/m


2


/day.




Subsequently, the polyester heat-sealing layer was laminated to the biaxial oriented polyethylene terephthalate film to obtain the covering sheet


20


.




The tablet


15


can easily be taken out from one of the blister


11


of a package


10


formed by bonding the covering sheet


20


to the flanges


13


of the blisters


11


containing tablets


15


by crushing the blister


11


to push the tablet


15


against the section of the covering sheet


20


so that the section of the covering sheet is torn.




Since the covering sheet


20


is formed by forming the many minute pores in the plastic film and coating the plastic film by extruding a molten resin so as to cover the minute pores, the strength of the plastic film is reduced by the minute pores.




Accordingly, the covering sheet


20


can easily be torn simply by pressing the tablet


15


against the covering sheet


20


.




Since the many minute pores formed in the plastic film are covered by extruding the molten resin so as to coat the plastic film, the many minute pores do not affect adversely to the barrier function of the covering sheet


20


at all.




Since there is no possibility that pinholes, which are liable to be formed in aluminum foils, are formed in the covering sheet


20


, the covering sheet


20


has highly reliable moisture-proof property which improves the shelf life of the contents.




The highly transparent covering sheet


20


enables the automatic optical detection of the contents.




The covering sheet


20


can be incinerated without producing any residue and can easily be disposed of or can be recycled, which is advantageous in view of resources conservation.




Example 3




A material forming a covering sheet


20


of Example 3 corresponds to the film provided with cuts specified in (5).




The covering sheet


20


is produced by the following method. A laminated film of an oriented polyethylene terephthalate (OPET) film, a polyester anchor coating agent (AC) and an extruded polyethylene (PE) film was prepared, and the surface of the OPET film was coated with a polyester anchor coating agent (AC) in 1 g/m


2


, and a high-impact type polystyrene (HIPS) sheet was laminated to the laminated sheet by dry lamination to obtain a laminated sheet of a 100 μm thick HIPS layer, a 1 μm thick C layer, a 12 μm thick OPET layer, a 1 μm thick AC layer and a 13 μm thick PE layer.




Circular cuts of 9 mm in diameter and 110 μm in depth were formed in the surface of the laminated sheet on the side of the HIPS layer with a metal edge of 9 mm in diameter, and the surface of the laminated sheet on the side of the PE layer was coated with a PVA heat-sealing agent in 4 g/m


2


by a gravure coating method to obtain the covering sheet


20


.




The covering sheet or the blister in accordance with the present invention is easily tearable, the contents can easily be taken out of the blister. Since the blisters are formed separately and the flanges of the blisters are bonded to the covering sheet, the circumferential edge of the flange of the hard blister is not exposed when the blister is separated from the package by tearing the covering sheet. Therefore, the fingers will not be injured by the circumferential edges of the flanges of the hard blister when handling the package, and the internal organs will not be injured by the circumferential edge of the flange even if the unit package consisting of the blister, the tablet and the section of the covering sheet is swallowed by mistake.




THIRD EMBODIMENT




A third embodiment of the present invention will be described with reference to

FIGS. 6

to


12


, in which parts like or corresponding to those of the first embodiment shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted.




Referring to

FIGS. 6

to


8


, a package


10


in accordance with the present invention comprises a blister


11


having a plurality of embossed hollows


12


with open upper ends, for containing tablets


15


, and flanges


13


extending around the open ends of the embossed hollows


12


, and a covering sheet


20


bonded to the upper surfaces of the flanges


13


of the blister


11


. A ring


16


having a center hole (through hole)


17


is bonded to the lower surface of each flange


13


, i.e., a surface opposite the surface to which the covering sheet


20


is bonded. Each embossed hollow


12


of the embossed blister


11


is fitted in the center hole


17


of the ring


16


so that the center hole


17


of the ring


16


corresponds to the upper open end of the embossed hollow


12


.




As mentioned previously, the blister


11


has the embossed hollows


12


containing the tablets


15


and the flanges


13


extending around the open ends of the embossed hollows


12


, and the flanges


13


of the blister


11


are bonded to the covering sheet


20


by heat-sealing.




For example, the blister


11


has the twenty-four embossed hollows


12


which are arranged in four rows as shown in

FIG. 8

, and tablets


15


are contained in the embossed hollows


12


, respectively. In

FIG. 8

, the covering sheet


20


is supposed to be transparent for convenience.




Tearing incisions


13




a


and


20




a


are formed in the flanges


13


of the blister


11


and the covering sheet


20


, respectively, to facilitate the separation of each unit blister package from the package. The flanges


13


of the blister


11


and the covering sheet


20


may be provided with perforations instead of the tearing incisions


13




a


and


201


.




The materials of the components of the package


10


will be described hereinafter. The blister


11


is formed by embossing a sheet of a thermoplastic elastomer or a soft resin. The blister


11


is also soft.




The covering sheet


20


may be a relatively thin laminated sheet, such as a 10 to 25 μm thick laminated sheet having an OP layer, an aluminum layer and a heat-sealing layer.




The heat sealing layer may be formed of, for example, a thermoplastic resin, such as a vinyl acetate resin, a PVA resin, a polyvinyl butyral resin, a polyvinyl chloride resin, a polyamide resin, a polyester resin, a polyolefine resin, a polyacrylic resin, a cellulose ester resin or a polyethylene resin, a copolymer of those resins, a mixture of those resins or an acid modified resin.




The covering sheet


20


is relatively thin and relatively soft.




The relatively soft blister


11


and the relatively soft covering sheet


20


are those which have a certain degree of plasticity and can be wound around a bobbin of a predetermined diameter.




The rings


16


are harder than the blister


11


and the covering sheet


20


, are made of a macromolecular compound or a shape memory metal, and have a transition temperature in the range of 30 to 40° C. When the ring


16


is heated at the transition temperature in the range of 30 to 40° C., the ring


16


shrinks. Possible shape memory metals are, for example, a Ti—Ni alloy (Nityl), a Cu—Zn—Al allow (Petalloy), an In—Ti alloy, a Ni—Al alloy and a Mn—Cu alloy. Possible macromolecular compounds are a polyurethane resin (Dialy available from Mitsubishi Heavy Industries Ltd.) and a polynorbolnen resin (Nosolex available from Nippon Zeon).




The ring


16


may be made of a water-soluble material, such as a PVA resin (polyvinyl alcohol resin), a polyacrylic acid resin, hydroxyethyl cellulose, hydroxypropyl cellulose, a polyethylene glycol resin, a poly-N-vinyl acetoamide resin, and Paogen (Daiichi Kogyo Seiyaku). If the ring


16


is made of a water-soluble material, the ring


16


dissolves if the ring


16


is swallowed by mistake.




A method of manufacturing the package


10


will be described with reference to FIGS.


7


(


a


)-(


c


). Referring to FIGS.


7


(


a


)-(


c


), a sheet, for example, a soft thermoplastic sheet, is placed between a female die (lower die)


25


and a male die (upper die)


26


, and then the a plug assist vacuum forming between the female die


25


and the male die


26


to obtain an embossed sheet provided with the plurality of embossed hollows


12


and having flanges


13


connecting the embossed hollows


12


(FIG.


7


(


a


)).




The female die


25


holding the hollows


12


is transported to a tablet dispensing machine


28


, and then the tablet dispensing machine puts the tablets


15


in the embossed hollows


12


held on the female die


25


.




Then, the female die


25


holding the blister


11


is transported to a heat-sealing machine


29


, and then the heat-sealing machine


29


bonds the covering sheet


20


consisting of, for example, an OP layer, an aluminum layer and a heat-sealing layer to the flanges


13


of the blister


11


by heat-sealing to seal the embossed hollows


12


of the blisters


11


(FIG.


7


(


c


)). At the same time, the tearing incisions


13




a


and


20




a


are formed in the flanges


13


and the covering sheet


20


, respectively. Subsequently, the circular rings


16


are bonded to the lower surfaces of the flanges


13


to complete the package


10


shown in

FIGS. 6

to


8


. The rings


16


may be bonded to the lower surfaces of the flanges


13


before putting the tablets


15


in the embossed hollows


12


of the blister


11


.




When using the tablet


15


, the blister


11


and a section of the covering sheet


20


are torn along the tearing incisions


13




a


and


20




a


to separate a unit blister package having the embossed hollow


12


from the package


10


. Then, the embossed hollow


12


is crushed by the tip of a finger to push the tablet


15


against the section of the covering sheet


20


, so that the section of the covering sheet


20


covering the embossed hollow


12


is broken and the tablet


15


is taken out from the embossed hollow


12


of the blister


11


. Although the blister


11


and the covering sheet


20


are made of soft materials, the force exerted on the blister


11


by the tip of a finger works effectively because the hard ring


16


is bonded to the flange


13


of the blister


11


and hence the section of the covering sheet


20


can easily be broken by the tablet


15


. If the ring


16


is omitted and the unit blister package is formed only of the soft blister


11


and the section of the soft covering sheet


20


, the blister


11


and the section of the covering sheet


20


are only bent when the pressure is applied to the blister


11


defining the embossed hollow


12


and it is difficult to break the section of the covering sheet


20


by the tablet


15


.




The ring


16


of the present invention enables the tablet


15


to break the section of the covering sheet


20


easily.




Incidentally, it is possible that the tablet


15


is not taken out from the embossed hollow


12


of the blister


11


, and the blister


11


containing the tablet


15


and the ring


16


are swallowed. Although the flange


13


of the blister


11


and the section of the covering sheet


20


cut along the tearing incisions


13




a


and


20




a


are rectangular, the internal organs will not be injured by the blister


11


and the section of the covering sheet


20


because the same are made of soft materials. Furthermore, the blister


11


and the section of the covering sheet


20


will not injure the fingers.




When the ring


16


is made of a shape memory material having a transition temperature in the range of 30 to 40° C., the ring


16


is heated to the transition temperature in the user's body and shrinks. When the ring


16


is made of a shape memory metal, the ring


16


can easily be located by X-ray inspection when swallowed into the user's body.




When the ring


16


is made of a water-soluble material, the ring


16


dissolves in the user's body and is not injure the internal organs.




A modification of the foregoing embodiment of the present invention will be described with reference to

FIGS. 9 and 10

. In the embodiment shown in

FIGS. 6

to


8


, the ring


16


is attached to the lower surface of the flange of the blister


11


. The ring


16


may be attached to the outer surface of the covering sheet


20


, i.e., the surface opposite the surface bonded to the flange


13


, as shown in FIG.


9


. As shown in

FIG. 9

, the through hole


17


of the ring


167


corresponds to the open end of the embossed hollow


12


. The rings


16


are bonded to the covering sheet


20


after bonding the covering sheet


20


to the blister


11


by heat-sealing. The rings


16


may be bonded to the covering sheet


20


before bonding the covering sheet


20


to the blister


11


.




The rings


16


may be bonded to the upper surfaces of the flanges


13


of the blister


11


as shown in FIG.


10


. In

FIG. 10

, the through hole


17


of the ring


16


corresponds to the open end of the embossed hollow


12


of the blister


11


. The rings


16


are bonded to the flanges


13


of the blister


11


, and then the covering sheet


20


is bonded to the embossed blister


11


by heat-sealing. The rings


16


may be bonded to the inner surface of the covering sheet


20


in advance, and then the covering sheet


20


may be bonded to the flanges


13


of the blister


11


by heat-sealing.




A practical example of the present invention will be described with reference to

FIGS. 11 and 12

. A practical example shown in

FIGS. 11 and 12

is a package packet produced by winding a package


10


similar to that of

FIG. 6

; comprising a blister


11


having embossed hollows


12


arranged in a single row in a roll and a covering sheet


20


, and packing the roll of the package


10


in a container


1


. As mentioned above, the package


10


has the blister


11


of a soft material and the covering sheet


20


of a soft material. Therefore, the package


10


can easily be wound in a roll.




As shown in

FIGS. 11 and 12

, the container


1


has a boxed shape and is provided with an opening


2


in an upper portion of a side wall


4


thereof. The package


10


is pulled out through the opening


2


. A cutting edge


3


is fixed to the upper edge of the opening


2


of the container


1


. Although the container


1


shown in

FIGS. 11 and 12

is fixedly provided with the cutting edge


3


, the cutting edge


3


is not necessarily indispensable; the container


1


may be provided with the cutting edge


3


when necessary.




When using the package


10


, a portion of the package


10


is pulled out through the opening


2


from the container


1


, the blister


11


having the embossed hollow


12


, and the section of the covering sheet


20


of one unit blister package are cut off the package


10


along the tearing incisions


13




a


and


20




a


with the cutting edge


3


. Then, the blister


11


is crushed by the tip of a finger to push the tablet


15


. The force exerted on the blister


11


is sustained by the ring


16


so that the section of the covering sheet


20


sealing the embossed hollow


12


is torn, and the tablet


15


is taken out from the embossed hollow


12


of the blister


11


.




In this packet, the package


10


having the blister


11


and the covering sheet


20


is wound in a compact roll, and the roll of the package


10


can compactly be contained in the container


1


.




As is apparent from the foregoing description, the package of the present invention is safe and, even if the unit blister package of the package is swallowed, the internal organs will not be injured by the edges of the blister. Since the hard ring sustains the force exerted on the blister by the tip of a finger, the section of the covering sheet can easily be broken by the article contained in the blister and the article contained in the blister can easily be taken out.




FOURTH EMBODIMENT




A fourth embodiment of the present invention will be described with reference to

FIGS. 13

to


18


, in which parts like or corresponding to those of the first embodiment shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted.




Referring to

FIG. 13

, a package


10


of the present invention comprises a plurality of blisters


11


having embossed hollows


12


and flanges


13


extending around the open upper ends of the embossed hollows


12


, and a covering sheet


20


bonded to the upper surface of the flanges


13


of the blisters


11


by heat-sealing. A ring


16


having a through hole


17


is bonded to the lower surface of each flange


13


, i.e., the surface opposite the surface bonded to the covering sheet


20


. The blister


11


having the embossed hollow


12


is fitted in the through hole


17


of the ring


16


so that the upper open end of the embossed hollow


12


corresponds to the through hole


17


of the ring


16


.




The blisters


11


defining the embossed hollows


12


containing tablets


15


are formed separately. The flanges


13


of the blisters


11


are bonded to the covering sheet


20


by heat-sealing.




The flange


13


of each blister


11


has a circular edge and hence the embossed hollow


12


containing the tablet


15


has a circular shape accordingly (FIG.


3


). The edge of the flange


13


may be formed in an elliptic shape or a polygonal shape having rounded corners.




The circumferential edge of the flange is formed in a safe shape by straight lines, curves or a combination of straight lines and curves, so that the internal organs will not be injured by the flange


13


even if the blister


11


is swallowed together with the tablet


15


.




Tearing incisions


20




a


are formed in the covering sheet


20


to tear the covering sheet


20


into sections respectively corresponding to the blisters


11


. The covering sheet


20


may be provided with perforations instead of the tearing incisions


20




a.






The materials of the components of the package


10


will be described. The blisters


11


of the package


10


are made of a soft, thermoplastic elastomeric resin, and the blisters


11


are relatively soft.




The covering sheet


20


is, for example, a relatively thin laminated sheet of a thickness in the range of 10 to 25 μm consisting of an OP layer, an aluminum layer and a heat-sealing layer.




The heat-sealing layer may be formed of a thermoplastic resin, such as a polyvinyl acetate resin, a PVA resin, a polyvinyl butyral resin, a polyvinyl chloride resin, a polyamide resin, a polyester resin, a polyolefine resin, a polyacrylic resin, a cellulose ester or a polyethylene resin, a copolymers of those resins, a mixture of those resins or an acid modified resin.




The covering sheet


20


is relatively soft because the same is relatively thin.




The relatively soft blisters


11


and the relatively soft covering sheet


20


are those which have a certain degree of plasticity and can be wound around a bobbin of a predetermined diameter.




The rings


16


are harder than the blisters


11


and the covering sheet


20


, are made of a macromolecular compound or a shape memory metal, and have a transition temperature in the range of 30 to 40° C. When the ring


16


is heated at the transition temperature in the range of 30 to 40° C., the ring


16


shrinks. Possible shape memory metals are, for example, a Ti—Ni alloy (Nityl), a Cu—Zn—Al allow (Petalloy), an In—Ti alloy, a Ni—Al alloy and a Mn—Cu alloy. Possible macromolecular compounds are a polyurethane resin (Dialy available from Mitsubishi Heavy Industries Ltd.) and a polynorbolnen resin (Nosolex available from Nippon Zeon).




The ring


16


may be made of a water-soluble material, such as a PVA resin (polyvinyl alcohol resin), a polyacrylic acid resin, hydroxyethyl cellulose, hydroxypropyl cellulose, a polyethylene glycol resin, a poly-N-vinyl acetoamide resin, and Paogen (Daiichi Kogyo Seiyaku). In the case the ring


16


is made of a water-soluble material, the ring


16


dissolves when the ring


16


is swallowed by mistake.




When using the tablet


15


, the blister


11


and a section of the covering sheet


20


are torn along the tearing incisions


13




a


and


20




a


to separate a unit blister package having the blister


11


from the package


10


. Then, the blister


11


having the embossed hollow


12


is crushed by the tip of a finger to push the tablet


15


against the section of the covering sheet


20


, so that the section of the covering sheet


20


covering the embossed hollow


12


is broken and the tablet


15


is taken out from the embossed hollow


12


of the blister


11


. Although the blister


11


and the covering sheet


20


are made of soft materials, the force exerted on the blister


11


by the tip of a finger works effectively because the hard ring


16


is bonded to the flange


13


of the blister


11


and hence the section of the covering sheet


20


can easily be broken by the tablet


15


. If the ring


16


is omitted and the unit blister package is formed only of the soft blister


11


and the section of the soft covering sheet


20


, the embossed blister


11


and the section of the covering sheet


20


are only bent when the pressure is exerted on the blister


11


defining the embossed hollow


12


and it is difficult to break the section of the covering sheet


20


by the tablet


15


.




The ring


16


of the present invention enables the tablet


15


to break the section of the covering sheet


20


easily.




Incidentally, it is possible that the tablet


15


is not taken out from the embossed hollow


12


of the blister


11


, and the blister


11


containing the tablet


15


and the ring


16


are swallowed. Since the blister


11


of the soft material is formed separately and the flange


13


is bonded to the covering sheet


20


, the circumferential edge of the flange is not exposed. Since the circumferential edge of the flange


13


has a circular shape, the flange


13


will not injure the internal organs even if the circumferential edge of the flange


13


is exposed. Although the section of the covering sheet


20


cut along the tearing incisions


20




a


is rectangular, the internal organs will not be injured by the section of the covering sheet


20


because the same is made of a soft material. Furthermore, the section of the covering sheet


20


will not injure the fingers.




When the ring


16


is made of a shape memory material having a transition temperature in the range of 30 to 40° C., the ring


16


is heated to the transition temperature in the user's body and shrinks. When the ring


16


is made of a shape memory metal, the ring


16


can easily be located by X-rain inspection when swallowed into the user's body.




When the ring


16


is made of a water-soluble material, the ring


16


dissolves in the user's body and will not injure the internal organs.




Modifications of the foregoing embodiment of the present invention will be described with reference to

FIGS. 14 and 15

. In the embodiment shown in

FIG. 13

, the ring


16


is bonded to the lower surface of the flange


13


of the blister


11


. The ring


16


may be bonded to the outer surface of the covering sheet


20


, i.e., the surface opposite the surface bonded to the flange


13


, as shown in FIG.


14


. In

FIG. 14

, the through hole


17


of the ring


16


corresponds to the open end of the embossed hollow


12


. The rings


16


may be bonded to the covering sheet


20


after bonding the covering sheet


20


to the blisters


11


or may be bonded to the covering sheet


20


before bonding the covering sheet


20


to the blisters


11


by heat-sealing.




A practical example of the present invention will be described with reference to

FIGS. 16 and 17

. A practical example shown in

FIGS. 16 and 17

is a package packet produced by winding a package


10


similar to that of

FIG. 13

comprising blisters


11


arranged in a single row in a roll, and packing the roll of the package


10


in a container


1


. As mentioned above, the package


10


has the separate blisters


11


of a soft material and the covering sheet


20


of a soft material. Therefore, the package


10


can easily be wound in a roll.




As shown in

FIGS. 16 and 17

, the container


1


has the boxed shape and is provided with an opening


2


in an upper portion of a side wall


4


thereof. The package


10


is pulled out through the opening


2


. A cutting edge


3


is fixed to the upper edge of the opening


2


of the container


1


. Although the container


1


shown in

FIGS. 16 and 17

is fixedly provided with the cutting edge


3


, the cutting edge


3


is not necessarily indispensable; the container


1


may be provided with the cutting edge


3


when necessary.




When using the package


10


, a portion of the package


10


is pulled out through the opening


2


from the container


1


, the blister


11


is separated from the package


10


by cutting the covering sheet


20


along the tearing incision


20




a


with the cutting edge


3


. Then, the blister


11


is crushed by the tip of a finger to push the tablet


15


. The force exerted on the blister


11


is sustained by the ring


16


so that the section of the covering sheet


20


sealing the embossed hollow


12


is torn, and the tablet


15


is taken out from the embossed hollow


12


of the blister


11


.




In this package packet, the package


10


having the blisters


11


and the covering sheet


20


is wound in a compact roll, and therefore the roll of the package


10


can compactly be contained in the container


1


.




Another practical example of the present invention will be described with reference to FIG.


18


. As shown in

FIG. 18

, a package


10


has blisters


11


arranged in two rows, and a covering sheet


20


bonded to the blisters


11


. The package


10


is wound in a roll so that the blisters


11


containing tablets


15


are on the outer surface of the roll, and then the roll of the package


10


is packed in a container


1


.




As is apparent from the foregoing description, the package of the present invention is safe and, even if the unit blister package of the package is swallowed, the internal organs will not be injured by the edges of the blister. Since the hard ring sustains the force exerted on the blister by the tip of a finger, the section of the covering sheet can easily be broken by the article contained in the blister and the article contained in the blister can easily be taken out.




FIFTH EMBODIMENT




A fifth embodiment according to the present invention will be described with reference to

FIGS. 19

to


21


, in which parts like or corresponding to those of the first embodiment shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted.




Referring to

FIG. 19

, a package


10


comprises a soft blister


11


having a plurality of embossed hollows


12


with open ends


12




a,


for containing articles, such as tablets


15


, and flanges


13


extending around the open ends


12




a


of the embossed hollows


12


, and a soft covering sheet


20


bonded to the upper surfaces of the flanges


13


by heat-sealing so as to cover the open ends


12




a


of the embossed hollows


12


of the blister


11


.




A reinforcing paper sheet


46


having through holes


47


is placed on the lower surfaces of the flanges


13


, i.e., the surfaces opposite the surfaces to which the covering sheet


20


is bonded. The embossed hollows


12


are fitted in the through holes


47


of the reinforcing paper sheet


46


so that the lower surfaces of the flanges


13


are seated on the reinforcing paper sheet


46


. Therefore, the through holes


47


correspond to the upper open ends


12




a


of the embossed hollows


12


, respectively.




Tearing incisions


19




a


are formed in the flanges


13


extending around the embossed hollows


12


and the covering sheet


20


, and tearing incisions


19




b


are formed in the reinforcing paper sheet


46


. The flanges


13


and the covering sheet


20


are torn along the tearing incisions


19




a


and the reinforcing paper sheet


46


is torn along the tearing incisions


19




b


to separate the embossed hollows


12


individually. Both the tearing incisions


19




a


and


19




b


need not necessarily be formed; only the tearing incisions


19




a


or


19




b


may be formed or perforations may be formed instead of the tearing incisions


19




a


and


19




b.






Referring to

FIG. 20

, a package


10


comprises a soft blister


11


having embossed hollows


12


with open ends


12




a,


for containing articles, such as tablets


15


, and flanges


13


extending around the open ends


12




a


of the embossed hollows


12


, and a soft covering sheet


20


bonded to the upper surfaces of the flanges


13


by heat-sealing so as to cover the open ends


12




a


of the embossed hollows


12


of the blister


11


.




A reinforcing paper sheet


46


having through holes


47


respectively corresponding to the open ends


12




a


of the embossed hollows


12


is placed on the upper surface of the covering sheet


20


i.e., the surface opposite the surface to which the flanges


13


are bonded, so that the through holes


47


of the reinforcing paper sheet


46


correspond to the open ends


12




a


of the embossed hollows


12


, respectively.




The package


10


shown in

FIG. 20

is provided with tearing incisions


19




a


and


19




b


similar to those of the package


10


shown in FIG.


19


.





FIG. 21

is a bottom view of the package


10


of FIG.


19


. The package


10


has the twelve embossed hollows


12


respectively containing the tablets


15


arranged in two rows each of the six embossed hollows


12


.




The adjacent embossed recesses


12


are demarcated by the tearing incisions


19




b


to enable a necessary number of the embossed recesses


12


to be torn off from the package


10


.




There is no particular restriction on the arrangement of the embossed recesses


12


in the package


10


; the embossed recesses


12


may be arranged in a desired number of rows each of a desired number of the embossed recesses


12


.




Materials of the components of the package


10


and a method of manufacturing the package


10


will be described hereinafter.




The blister


11


of the package


10


must be relatively soft. Materials suitable for making the blister


11


are, for example, a relatively soft resin film, such as an unoriented polypropylene (CPP) film or a laminated film of an unoriented polypropylene (CPP) film and a polyethylene (PE) film, a thermoplastic elastomer film.




For example, a CPP film of a thickness in the range of 30 to 150 μm is preferable, and a CPP film of a thickness in the range of 60 to 120 μm is more preferable.




A CPP/PE laminated film of a CPP film of a thickness in the range of 20 to 100 μm and a PE film of a thickness in the range of 20 to 100 μm is preferable. A CPP/PE laminated film of a CPP film of a thickness in the range of 30 to 100 μm and a PE film of a thickness in the range of 20 to 80 μm is more preferable. If the thickness of each of those films is less than the lower limit of the foregoing thickness range, the embossed hollows cannot satisfactorily be formed and the strength of the same is insufficient. If the thickness of each of those films is greater than the upper limit of the foregoing thickness range, the embossed hollows are excessively hard.




The covering sheet


20


must be soft, easily tearable and moisture-proof. For example, the covering sheet


20


is a laminated sheet formed by laminating a protective film to the outer surface of an aluminum foil of a thickness in the range of 15 to 25 μm, and laminating a heat-sealing film to the inner surface of the aluminum foil.




If it is desirable that the covering sheet


20


does not have any aluminum layer in view of disposal of the covering sheet


20


, the covering sheet


20


may be, for example, a uniaxial oriented polypropylene film, a uniaxial oriented polyethylene terephthalate film or a uniaxial oriented polyethylene naphthalate film. The thickness of the covering sheet


20


is, preferably, in the range of 10 to 70 μm, more preferably, in the range of 15 to 60 μm.




The covering sheet


20


may be a polypropylene film containing talc and having a thickness, preferably, in the range of 30 to 120 μm, more preferably, in the range of 50 to 90 μm.




If the covering sheet


20


is any one of the foregoing plastic films and the covering sheet


20


cannot satisfactorily bonded to the flanges


13


of the blister


11


by heat-sealing, the covering sheet


20


may be provided with an innermost layer having a heat-sealing property.




The reinforcing paper sheet


46


placed on the surfaces of the flanges


13


opposite the surface of the same to which the covering sheet


20


is bonded or on the outer surface of the covering sheet


20


opposite the surface of the same bonded to the flanges


13


is formed by processing a paper sheet. The reinforcing paper sheet


46


enhances the rigidity of portions of the package


10


corresponding to the flanges


13


to enable the covering sheet


20


to be torn easily when taking out the tablet


15


from the blister


11


, and absorbs water and saliva and softens so as not to be caught in or not to injure internal organs even if a unit blister package swallowed by mistake.




Accordingly, the reinforcing paper sheet


46


may be an ordinary cardboard or paperboard capable of softening in water and having an appropriate thickness (or basis weight), because such a cardboard or paperboard has a relatively high rigidity as compared with the blister


11


and the covering sheet


20


.




It is desirable that the reinforcing paper sheet is sanitary and does not contain or contains the least unavoidable amount of harmful substances to further enhance the safety of the unit blister package in case the unit blister package is swallowed by mistake. Therefore, it is preferable that the reinforcing paper sheet is made of only virgin pulp, does not contain any reused pulp, contains a natural water-soluble binder, such as starch, and does not contain any sizing agent and any fluorescent brightener. The reinforcing paper sheet need not necessarily be provided with any coating layer. Although paper sheets meeting such requirements are not available on the market, such paper sheets can easily be made by a special papermaking process.




Ivory boards for forming cartons for the direct packing of foodstuffs among paperboards available on the market meet the foregoing requirements to some acceptable extent and are satisfactory.




Water-soluble paper sheets formed by binding pulp with a water-soluble binder and dissolvable in water may be employed as the reinforcing paper sheet


46


.




The reinforcing paper sheet


46


needs to have a thickness necessary to secure an appropriate rigidity. A paper sheet having a basis weight of about 100 g/m


2


or above is suitable for use as the reinforcing paper sheet


46


. A paper sheet having a basis weight in the range of 100 to 500 g/m


2


is desirable as the reinforcing paper sheet


46


and a paper sheet having a basis weight in the range of 120 to 350 g/m


2


is preferable.




The reinforcing paper sheet


46


may be bonded to the covering sheet


20


or the flanges


13


of the blister


11


with an adhesive or the reinforcing paper sheet


46


may be coated with a thin film of the same adhesive resin as that forming the covering sheet


20


or the flanges


13


of the blister


11


by extrusion coating method and the reinforcing paper sheet


46


may be bonded to the covering sheet


20


or the flanges


13


of the blisters


11


by thermocompresion bonding.




The reinforcing paper sheet


46


has a rigidity necessary to sustain a force exerted on the blister


11


in order that the covering sheet


20


can easily be torn. The reinforcing paper sheet


46


does not injure internal organs even if the same is swallowed by mistake because the reinforcing paper sheet


46


absorbs water and softens. The reinforcing paper sheet


46


has further advantages that {circle around (1)} the possibility that the unit blister package is swallowed by mistake is reduced because the reinforcing paper sheet


46


, differing from a transparent plastic sheet, is opaque and can be identified as paper at a glance and is not mistaken for a capsule or a wrapping wafer, and {circle around (2)} the edges of the package


10


provided with the reinforcing paper sheet


46


will not injure hands because the edges of the reinforcing paper sheet


46


, which are not as sharp as the edges of the blister


11


which are often made of a hard polyvinyl chloride sheet and liable to injure hands when handling the package


10


in dispensaries, constitute the edges of the package


10


.




A method of manufacturing the package of the present invention having the components made of the foregoing materials will be described hereinafter.




The package


10


of the present invention differs much from the conventional PTP package in that the covering sheet


20


is made of a soft material, the blister


11


is made of a soft sheet, such as a relatively soft, thin thermoplastic resin sheet, and the reinforcing paper sheet


46


is bonded to the flanges


13


to make up for the lack of rigidity of the flanges.




Therefore, basic processes for forming a plurality of embossed hollows


12


in a sheet for forming the blister


11


, putting articles, such as tablets


15


, in the embossed hollows


12


, and bonding the covering sheet


20


to the flanges


13


of the blister


11


by heat-sealing can be accomplished by the conventional forming, packaging and sealing apparatuses only by adjusting process conditions including the forming temperature in some degree.




A soft sheet for forming the blister


11


heated by a heating apparatus of the preceding process is fed between a female die (lower die) and a male die (upper die), and the soft sheet is formed between the female die and the male die by plug assist air slip vacuum forming or simple vacuum forming to form the blister


11


having the plurality of embossed hollows


12


and having flanges


13


extending around the embossed hollows


12


(FIG.


7


).




Subsequently, the blister


11


is fed by feed rollers to an article dispensing machine, and the article dispensing machine puts articles, such as tablets


15


, in the embossed hollows


12


of the blister


11


.




Then, the blister


11


containing the articles in the embossed hollows


12


is transported to a heat-sealing machine, and the heat-sealing machine bonds the covering sheet


20


to the flanges


13


of the blister


11


by heat-sealing so as to seal the embossed hollows


12


.




The package


10


of the present invention is further provided with the reinforcing paper sheet


46


provided with the through holes


47


. The reinforcing paper sheet


46


is bonded to the upper surface of the covering sheet


20


or the lower surfaces of the flanges


13


of the blister


11


so that the through holes


47


thereof coincide with the open ends


12




a


of the embossed hollows


12


of the blister


11


, respectively, the tearing incisions


19




a


are formed in the flanges


13


and the covering sheet


20


, and tearing incisions


19




b


are formed in the reinforcing paper sheet


46


to provide a package sheet.




Then, the package sheet is cut into packages


10


each comprising a blister


11


having a desired number of hollows, such as ten, twelve, twenty or twenty-four hollows


12


(

FIGS. 19

,


20


,


21


).




If the reinforcing paper sheet


46


is bonded to the upper surface of the covering sheet


20


(FIG.


20


), the reinforcing paper sheet


46


provided with the through holes


47


may be bonded to the upper surface of the covering sheet


20


, and then the covering sheet


20


may be bonded to the flanges


13


of the blister


11


by heat-sealing to seal the embossed hollows


12


.




If the reinforcing paper sheet


46


is bonded to the lower surfaces of the flanges


13


of the blister


11


(FIG.


19


), the embossed hollows


12


of the blister


11


may be fitted in the through holes


47


of the reinforcing paper sheet


46


so that the lower surfaces of the flanges


13


of the blister


11


are seated on the reinforcing paper sheet


46


, and the reinforcing paper sheet


46


may be bonded to the flanges


13


by heat adhesion simultaneously with the bonding of the covering sheet


20


to the upper surfaces of the flanges by heat-sealing, which, however needs the modification of the conventional forming, dispensing and sealing apparatuses.




When the reinforcing paper sheet


46


is thus bonded to the flanges


13


of the blister


11


, the tearing incisions


19




a


and


19




b


may be formed and the package sheet may be cut into packages


10


immediately after bonding the covering sheet


20


to the flanges


13


of the blisters


11


by heat-sealing to seal the embossed hollows


12


.




When using the package


10


, unit blister packages each having the blister


11


, and a section of the covering sheet


20


sealing the embossed hollow


12


are separated easily by tearing the package


10


along the tearing incisions


19




a


and


19




b.






After tearing off a unit blister package having the embossed hollow


12


from the package


10


, the blister


11


having the embossed hollow


12


is crushed by the tip of a finger to press the tablet


15


against the section of the covering sheet


20


, so that that the section of the covering sheet


20


is torn and the tablet


15


is taken out from the embossed hollow


12


.




Although the blister


11


and the covering sheet


20


are made of soft materials, the force exerted on the blister


11


by the finger is sustained by the reinforcing paper sheet


46


bonded to the upper or the lower surface of the flange


13


of the blister, so that the section of the covering sheet can easily be torn by the tablet


15


.




If the package


10


is not provided with the reinforcing paper sheet


46


and consists of only the soft blisters


11


and the soft covering sheet


20


, the blister


11


and the section of the covering sheet


20


are curved and hence it is difficult to break the section of the covering sheet by crushing the blister


11


defining the embossed hollow


12


by the tip of a finger to press the tablet against the section of the covering sheet


20


.




Since the edges of the reinforcing paper sheet


46


are not as sharp as the edges of a hard polyvinyl chloride resin sheet or the like, and hence there is the less danger of injuring fingers or the like by the edges of the reinforcing paper sheet


46


.




It sometimes happens that the user swallows the tablet


15


together with the blister


11


, the section of the covering sheet


20


and the reinforcing paper sheet


46


without taking out the same from the embossed hollow


12


defined by the blister


11


.




However, although the edges of the blister


11


, the section of the covering sheet


20


and the reinforcing paper sheet


46


formed by cutting the package


10


along the tearing incisions


19




a


and


19




b


are rectangular, the blister


11


, the section of the covering sheet


20


and the reinforcing paper sheet


46


are not caught in or do not injure the internal organs of the user because the blister


11


and the covering sheet


20


are made of soft materials, and the reinforcing paper sheet


46


absorbs water and softens.




As is apparent from the foregoing description, the force exerted on the blister by the tip of a finger is sustained by the reinforcing paper sheet


46


bonded to the outer surface of the flange of the blister of the package even if the blister and the covering sheet are made of soft materials, so that the section of the covering sheet can easily be broken by the article, such as a tablet, contained in the blister and the article can easily be taken out of the blister. Even if the user swallows the unit blister package by mistake, the user's internal organs are not injured by the unit blister package because the unit blister package softens as the reinforcing paper sheet absorbs water and softens. Thus the package is safe and easy to use.




SIXTH EMBODIMENT




A sixth embodiment of the present invention will be described hereinafter with reference to

FIGS. 22

to


24


, in which parts like or corresponding to those shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted.




Referring to

FIGS. 22 and 23

, a package


10


comprises a plurality of blisters


11


each having an embossed hollow


12


with an open end


12




a,


for containing a tablet


15


, and a flange


13


extending around the open end


12




a


of the embossed hollow


12


, and a covering sheet


20


bonded to the flanges


13


of the blisters


11


by heat-sealing. In

FIG. 22

showing the package


10


in a plan view, the covering sheet


20


is supposed to be transparent for convenience.




The blisters


11


are formed separately and each blister


11


has the embossed hollow


12


containing the tablet


15


. The blisters


11


are disposed close to each other so as to form tearing regions


50


in the covering sheet


20


between the adjacent blisters


11


.




Each blister


11


is a relatively thick sheet suitable for holding the tablet


15


, such as a 200 to 350 μm thick sheet of a PVC resin, a cyclic polyolefine resin, a PP resin or a PET resin. The covering sheet


20


is a relatively thin sheet, such as a 10 to 20 μm thick laminated sheet of, for example, an OP layer, an aluminum layer and a heat-sealing layer.




As mentioned above, the blisters


11


are arranged closely for as to form the tearing regions


50


between the adjacent blisters


11


, the blisters


11


are made of a relatively thick sheet and the covering sheet


20


is a relatively thin sheet. Therefore, the soft covering sheet


20


can easily be torn along the tearing regions


50


between the adjacent rigid blisters


11


. Although tearing incisions need not be formed in the tearing regions


50


, the covering sheet


20


may more easily be torn if tearing incisions are formed in the tearing regions


50


.




Referring to FIGS.


24


(


a


) and (


b


), a package


10


comprises a plurality of blisters


11


each having an embossed hollow


12


with an open end


12




a


and containing a tablet


15


, and a flange


13


extending around the open end


12




a


of the embossed hollow


12


, and a covering sheet


20


bonded to the flanges


13


of the blisters


11


by heat-sealing. The blisters


11


are made of a thermoplastic elastomer or a soft resin, and are relatively soft. The covering sheet


20


is a soft laminated sheet.




As shown in FIG.


24


(


a


), A reinforcing ring


16


having a through hole


17


corresponding to the open end


12




a


of the embossed hollow


12


is attached to the lower surface of the flange


13


of each blister


11


so that the embossed hollow


12


is fitted in the through hole


17


of the reinforcing ring


16


. As shown in FIG.


24


(


b


), the reinforcing ring


16


may be attached to the upper surface of the covering sheet


20


so that the through hole


17


coincides with the open end


12




a


of the embossed hollow


12


.




SEVENTH EMBODIMENT




A seventh embodiment of the present invention will be described hereinafter with reference to

FIGS. 25

to


28


, in which parts like or corresponding to those shown in

FIGS. 1

to


3


are designated by the same reference characters and the description thereof will be omitted.




Referring to

FIGS. 25 and 26

, a package


10


comprises a plurality of blisters


11


having embossed hollows


12


with open ends


12




a,


for containing tablets


15


, and flanges


13


extending around the open ends


12




a


of the embossed hollows


12


, and a covering sheet


20


bonded to the flanges


13


of the blisters


11


by heat-sealing. In

FIG. 25

showing the package


10


in a plan view, the covering sheet


20


is supposed to be transparent for convenience.




The blisters


11


are formed separately and each blister


11


has, for example, two embossed hollows


12


connected by the flange


13


. The number of the embossed hollows


12


of each blister


11


is equal to the number of tablets for one dose.




The blister


11


is formed of a relatively thick sheet suitable for holding the tablet


15


, such as a 250 to 350 μm thick sheet of a PVC resin, a cyclic polyolefine resin, a PP resin or a PET resin. The covering sheet


20


is a relatively thin sheet, such as a 20 to 30 μm thick laminated sheet of, for example, an OP layer, an aluminum layer and a heat-sealing layer.




Since the number of the embossed hollows


12


of each blister


11


is equal to the number of tablets


15


for one dose, the covering sheet


20


is torn along a tearing incisions


20




a


to separate each blister


11


from the package


10


, and the tablets


15


for one dose can surely be taken out from the embossed hollows


12


of the blister


11


.




A package


10


in a modification of the package


10


shown in

FIGS. 25 and 26

will be described with reference to

FIGS. 27 and 28

. The package


10


in the modification is substantially similar to that shown in

FIGS. 25 and 26

, except that the package


10


shown in

FIGS. 27 and 28

has blisters formed of a soft material and is provided with reinforcing rings attached to the blisters.




Referring to

FIGS. 27 and 28

, the package


10


has a plurality of separate blisters


11


each having two embossed hollows


12


containing tablets and a flange


13


extending around the two embossed hollows


12


, and a covering sheet


20


bonded to the flanges


13


of the blisters


11


by heat-sealing.




Each blister


11


is formed of a relatively soft 100 to 200 μm thick sheet of a thermoplastic elastomer or a soft resin. The covering sheet


20


is a soft laminated sheet. As shown in

FIGS. 27 and 28

, hard reinforcing rings


16


having through holes


17


corresponding to the open ends


12




a


of the embossed hollows


12


are attached to the lower surface of the flange


13


of each blister


11


so that the embossed hollows


12


of the blister


11


are fitted in the through holes


17


of the reinforcing rings


16


.



Claims
  • 1. A package capable of being wound in a roll, comprising:a soft blister having at least one embossed hollow with an open end for containing articles, and flanges extending around the open end of the embossed hollow and interconnecting the embossed hollow with a second or more embossed hollows; and a soft covering sheet bonded to the flanges; wherein a ring having a circular shape and a through hole corresponding to the open end of the embossed hollow is mounted on one of the soft blister and the soft covering sheet at every location at which an embossed hollow appears.
  • 2. The package according to claim 1, whereinthe ring is disposed on the surface of the flange opposite to the covering sheet so that the embossed hollow is fitted in the through hole of the ring.
  • 3. The package according to claim 1, whereinthe ring is disposed on the surface of the covering sheet opposite to the flange of the blister so that the through hole thereof coincides with the open end of the embossed hollow.
  • 4. The package according to claim 1, whereinthe ring is disposed between the covering sheet and the flange so that the through hole thereof coincides with the open end of the embossed hollow.
  • 5. The package according to claim 1, whereinthe ring is made of a shape memory material which shrinks at temperatures in the range of 30 to 40° C.
  • 6. The package according to claim 1, whereinthe ring is made of a water-soluble material.
  • 7. The package according to claim 1, whereinthe ring is harder as compared with the blister and the covering sheet.
  • 8. A package capable of being wound in a roll, comprising:a soft blister having a plurality of embossed hollows with open ends for containing articles therein, and flanges extending around the open ends of the embossed hollows and interconnecting the embossed hollows; and a soft covering sheet bonded to the flanges; wherein a reinforcing paper sheet provided with through holes corresponding to the open ends of the embossed hollows is attached to one of the soft blister and the soft covering sheet, and wherein a first incision is formed between the embossed hollows in said flanges and said covering sheet, and a second incision is formed in a part of said reinforcing paper sheet corresponding to said first incision.
  • 9. The package according to claim 8, whereinthe reinforcing paper sheet is disposed on the surface of the flanges opposite to the covering sheet so that the embossed hollows are fitted in the through holes of the reinforcing paper.
  • 10. The package according to claim 8, whereinthe reinforcing paper sheet is disposed on the surface of the covering sheet opposite to the flanges of the blisters so that the through holes thereof coincided with the open ends of the embossed hollows.
  • 11. The package according to claim 8, whereinthe reinforcing paper sheet is made of a paper which softens by absorbing water.
  • 12. The package according to claim 8, whereinthe reinforcing paper sheet is harder as compared with the blisters and the covering sheet.
  • 13. A package capable of being wound in a roll, comprising:a plurality of soft blisters each having an embossed hollow with an open end, for containing an article, and a flange extending around the open end of the embossed hollow; and a soft covering sheet bonded to the flanges of the blisters; wherein a ring having a circular shape and a through hole corresponding to the open end of the embossed hollow is mounted on the soft blisters or on the soft covering sheet at every location at which an embossed hollow appears.
  • 14. The package according to claim 13, whereinthe ring is disposed on the surface of the flange opposite to the covering sheet so that the embossed hollow is fitted in the through hole thereof.
  • 15. The package according to claim 13, whereinthe ring is disposed on the surface of the covering sheet opposite to the flange so that the through hole thereof coincides with the open end of the embossed hollow.
  • 16. The package according to claim 13, whereinthe ring is disposed between the covering sheet and the flanges so that the through hole thereof coincides with the open end of the embossed hollow.
  • 17. The package according to claim 13, whereinthe ring is made of a shape memory material which shrinks at temperatures in the range of 30 to 40° C.
  • 18. The package according to claim 13, whereinthe ring is made of a water-soluble material.
  • 19. The package according to claim 13, whereinthe ring is harder as compared with the blisters and the covering sheet.
  • 20. The package according to claim 13, whereinthe soft blisters are arranged closely together with breaking regions therebetween in the covering sheet.
  • 21. The package according to claim 13, whereineach of the blisters has a plurality of embossed hollows, and the embossed hollows are connected to each other by a flange.
  • 22. A package packet comprising:a package capable of being wound in a roll, comprising a plurality of soft blisters each having an embossed hollow with an open end, for containing an article, and a flange extending around the open end of the embossed hollow, a soft covering sheet bonded to the flanges of the blisters, and a ring having a circular shape and a through hole corresponding to the open end of the embossed hollow and mounted on the soft blister or the soft covering sheet at every location at which an embossed hollow appears; and a container containing the rolled package.
  • 23. The package packet according to claim 22, whereinthe plurality of blisters of the package are formed separately.
  • 24. The package packet according to claim 23, whereinthe ring is disposed on the surface of the flange opposite to the covering sheet so that the embossed hollow is fitted in the through holes thereof.
  • 25. The package packet according to claim 23, whereinthe ring is disposed on the surface of the covering sheet opposite to the flange so that the through hole thereof coincides with the open end of the embossed hollows.
  • 26. The package packet according to claim 23, whereinthe ring is disposed between the covering sheet and the flange so that the through holes thereof coincides with the open end of the embossed hollows.
  • 27. The package packet according to claim 22, whereinthe each of the blisters of the package has a plurality of embossed hollows, and a flange extending around the plurality of embossed hollows and interconnecting the embossed hollows.
  • 28. The package packet according to claim 27, whereinthe ring is disposed on the surface of the flanges opposite to the covering sheet so that the embossed hollow is fitted in the through hole thereof.
  • 29. The package packet according to claim 27, whereinthe ring is disposed on the surface of the covering sheet opposite to the flange so that the through hole thereof coincides with the open end of the embossed hollow.
  • 30. The package packet according to claim 27, whereinthe ring is disposed between the covering sheet and the flange so that the through hole thereof coincides with the open end of the embossed hollows.
Priority Claims (5)
Number Date Country Kind
7-235755 Sep 1995 JP
7-337372 Dec 1995 JP
7-337385 Dec 1995 JP
8-147659 Jun 1996 JP
8-168681 Jun 1996 JP
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3380578 Sparks Apr 1968
3912082 Gerner et al. Oct 1975
4537312 Intini Aug 1985
4575470 Fakirov et al. Mar 1986
4664262 White May 1987
4889236 Bartell et al. Dec 1989
4958736 Urheim Sep 1990
5014851 Wick May 1991
5591468 Stockley, III et al. Jan 1997
5791478 Kalvelage et al. Aug 1998
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