The present disclosure concerns a package for a stack of flexible articles. The package has an outer cover enclosing the stack of articles.
Flexible articles can be packed in plastic bags. A stack of a plurality of flexible articles may be cuboidal. However due to the flexibility of the plastic bag and compressive forces during the packaging the packages may become more round than cuboidal. Due to the tendency of the packages to assume a round shape the design on the sides of the packages can partly be seen when viewing the front side of the packages, thus designs on the side of the package, e.g. informative text can be discerned when viewing the front and this may ruin the impression that the front design is intended to give. One current solution to this problem is to stretch the front design over the corner of the package and into the sides of the package. Thereby the space for the design and information on the sides of the package is reduced. The flexible articles can be sheeted soft paper products, such as napkins, serviettes, hand towels and toilet papers. Other types of flexible articles are absorbent personal care articles, such as diapers, incontinence care articles, sanitary napkins and panty liners.
US200570121348 A1 describes a package for a stack of flexible articles that has a trough-formed three sided insert made of cardboard. The stack and the insert are covered by flexible outer cover. The insert covers the length of the stack and thereby the sides of all articles in the stack. The insert is large and increases the weight of the package without solving the problem with packages where the first and the last article in the stack bulge out of the package. EP 356319 A1 describes a package of three superposed stacks of flexible articles. The stacks of flexible articles are covered by a three sided insert made of cardboard. Also in this case the insert covers the length of the stacks and thereby the sides of all articles in the stack. The insert is large and increases the weight of the package without solving the problem with packages where the first and the last article in the stack bulge out of the package.
Thus there is a need to solve the problem of bulging packages in the area of packaged stacked flexible articles.
The needs can be met with a package comprising a flexible outer cover, a stack of flexible articles and stiffening elements and a method for making such a package. Hereinafter the “stack of flexible articles” may be referred to as also the “stack of article” or only “the stack” and the “flexible outer cover” may also be called only “outer cover”. The “flexible article” is sometimes referred to as only “article”. The flexible outer cover has a first lateral panel and a second lateral panel opposing the first lateral panel. The first and the second lateral panels are connected via a continuous wall that is divided into four side panels, a first end side panel and a second end side panel opposing the first end side panel and a front side panels and a back side panels opposing the front side panel. Each side panel has a first and a second side edge, each side edge is connected to a side edge of two opposing adjacent side panels. The outer cover encloses the stack of flexible articles. The stack of flexible articles comprises two or more flexible articles and has, a first lateral side and a second lateral side opposing the first lateral side, a front side and a back opposing the front side, and a first end side being made up by a first article of the stack and a second end side being made up by a last article of the stack. The second end side opposes the first end side. Each lateral side is connected to the front side and the back and the end sides are of the connected to each other via the lateral sides the front side and the back. The package further comprises two stiffening element that are stiffer than the flexible outer cover and the flexible articles. One of the stiffening elements is positioned against the interior surface of a first end side panel of the outer cover and the other stiffening element is positioned against the second end side panel of the outer cover. Preferably only two stiffening elements are to be used.
The stiffening elements may be rectangular and may have a width that is 95-100% of the width of the end side panels of the outer covers. The height of the stiffening elements may be 95-100% of the height of the end side panels of the outer covers. The stiffening element may have rounded corners and/or edges. Preferably the stiffening elements only cover the end side panels of the flexible outer cover or parts thereof, i.e. the stiffening elements should preferably not extend over any other panels of the flexible outer cover.
In an alternative embodiment the height of the stiffening elements may be 70-95% of the height of the end side panels of the outer covers. They may extend along the end side panel of the outer cover from the first or second lateral panel to a first distance X from the other of the second or first lateral panels. Alternatively the side panels may extend along the end side panel from a first distance X from the first or second lateral panel to a second distance Y from the other of the second or first lateral panels.
The stiffening element may be made of made of, wood, corrugated board, plastic sheet, and cardboard. The stiffening elements may be solid but may also be made like a frame with material at the edges of the element, but no or only a smaller amount of material in the middle.
The two stiffening elements may be joined to each one of the end side panels of the outer cover.
The end side panels of a package with flexible articles and stiffening elements should bulge from the side edges of the end side panel with a distance D that is at most 6 mm, preferably at the most 3 mm and most preferably 1 mm.
The outer cover may be made plastic film, nonwoven or paper.
The stack of flexible articles may be positioned so that the first article in the stack will be adjacent one of the stiffening elements and the last article in the stack will be adjacent the opposing stiffening element. The stack may moreover be compressed in the direction of the stack length, from one the first article of the stack towards the last article of the stack.
The stack of flexible article is substantially flat along the first lateral side, the second lateral side, the front side and the back.
The flexible article may be an absorbent article such as incontinence protection, diaper and/or a feminine pad.
A method for obtaining a package with a stack of flexible articles comprises the steps of providing a flexible outer cover, a stack of flexible articles and preferably two stiffening elements. The flexible outer cover has a first lateral panel and a second lateral panel opposing the first lateral panel. The first and the second lateral panels are connected via a continuous wall that is divided into four side panels, a first end side panel and a second end side panel opposing the first end side panel, and a front side panel and a back side panel opposing the front side panel. Each side panel has a first and a second side edge, each side edge is connected to a side edge of two opposing adjacent side panels. The stack of articles comprises two or more articles and has a first lateral side and a second lateral side opposing the first lateral side, a front side and a back opposing the front side, and a first end side being made up by a first article of the stack and a second end side being made up by a last article of the stack. The second end side opposes the first end side. Each lateral side is connected to the front side and the back and the end sides are of the connected to each other via the lateral sides the front side and the back. The stack is inserted into the outer cover. The stiffening elements are also inserted into the outer cover prior to, during or after the stack is inserted. The stiffening elements are positioned against the interior surface of each of the end side panels of the outer cover. Preferably only two stiffening elements are to be used.
The stiffening elements may be positioned adjacent each of the first article and the last article of the stack. This may be done prior to the insertion of the stack of articles. In an alternative method the stiffening elements may be inserted into the outer cover prior to the insertion of the stack of articles. In this case the stiffening elements may be joined to each one of the end side panels of the outer cover.
The stack of articles may be compressed in the direction of the stack length before and/or during the insertion into to the outer cover. Thereby the stiffening elements may be positioned adjacent the first and last articles of the stack prior to compressing the articles.
a is perspective view of a prior art packages.
b is a front view of prior art packages.
a is a perspective view of a package embodiment
b is front view of a package embodiment.
c is a perspective view of a package embodiment with part of the outer cover cut away.
a-c way of measuring extensions of the sides.
a-b shows in a schematic way the packaging method.
The embodiments of the disclosure will be described more closely below. The disclosure may however be embodied in many different forms and should not be construed as limited to the embodiments set forth in the drawings and the description thereto.
a and 1b shows a prior art package 1 with a stack of flexible articles (not seen) in an outer cover 2. The end side panels 3 of the article bulges outwardly so that parts of the text printed on them can be discerned when the package is viewed from the front side 4 as shown in
a-2c shows a package according to the disclosure. In
In
A stack 5 of articles can be seen in
One embodiments of the stack 5 of flexible articles with stiffening elements 10 can be seen in
Another embodiment of the package 1 with a stack 5 of flexible article with stiffening elements 10 can be seen in
An alternative embodiment of package 1 with a stack 5 of flexible article with stiffening elements 10 can be seen in
Another embodiment of the stack 5 of flexible articles with stiffening elements 10 can be seen in
Yet another embodiment is shown in
In all the described embodiments the width Ws of the stiffening elements shall be generally equal to the width Wa of the flexible articles, and thus of the width Wo of the end side panel of the outer cover. This means that the width Ws of the stiffening elements is 95-100% of the width Wa first or last article of the stack, and thus of the width Wo of the end side panel of the outer cover. In those embodiments where the height Hs of the stiffening elements is generally the equal to the height Ha of the flexible article this means that the height Hs of the stiffening elements is 95-100% of the height Ha first or last article of the stack and thus of the height Ho of the end side panel of the outer cover.
In the embodiments above the stiffening element has opposing sides that are parallel to each other, i.e. the elements are substantially rectangular. It would be possible foresee to have stiffening elements with two opposing sides that tapers slightly towards each other in one direction.
In all the described embodiments the stiffening element may be made of wood, corrugated board, plastic sheet, or cardboard. The stiffness of the stiffening material shall be enough to keep the edges between the end side panels and the front side panel and/or the back panel sharp to avoid the roundedness of the current edges. The stiffening element may be made of a solid piece of material or may be built up by a more complex material e.g. a laminate of different layer of materials. It may also be constructed with a frame made of one kind of material. The centre of the frame may either be empty or be filled with a second material. It would also be possible to strengthen the frame with cross beams of materials that crosses the frame form one edge to an opposing edge or from corner to an opposing corner. It is further possible to print information and or pictures onto the stiffening elements, e.g. advertisements or offerings. It may also be possible to use a booklet that is stiff enough to function as a stiffening element. The booklet may have 2 or more leaves.
The outer cover may be made of a flexible plastic film, nonwoven or a paper material. The plastic film may be made of common available film material such as thermoplastic films or films laminated of different layers of material. All the layers may be made of film but it would be possible to include also a thin metal foil or a paper in the laminate. The film may e.g. be made of polyethylene.
The end side panel of a package having stiffening elements should preferably bulge from the side edges with a distance D (see test method below) that is at most 6 mm, preferably at the most 3 mm and most preferably at the most 1 mm at, as measured with the herein described test method.
The stiffening elements of the package may be positioned loose in the package without being joined to the articles or the flexible outer cover. However the stiffening elements may also be fastened to either the flexible outer cover, e.g.to the end side panels or to the first and/or the last article of the stack.
The stack of flexible articles can be positioned so that the first article in the stack will be adjacent and inside one of the stiffening elements and the last article in the stack will be adjacent and inside the opposing stiffening element. The stack of flexible article may also be substantially flat along the first lateral side 20, the second lateral side 21, the front side 22 and the back. Furthermore the stack of flexible article may be compressed in the direction of the stack length, from one the first article of the stack towards the last article of the stack.
The flexible articles in the packages are preferably an absorbent such as incontinence protection, diaper and/or a feminine pad or panty liners.
The stack of flexible articles described in connection to
The stack may optionally be compressed before it is inserted into the outer cover. One further option in this case is that the stiffening elements are positioned against the first and the last article of the stack before it is compressed.
In all of the embodiments described in
a and b shows in a very schematic way one way to pack the stack of flexible articles and the stiffening elements. Two stiffening elements 10 have been positioned against each of the first and the last articles 6′ of a stack 5 of flexible articles. Two compression means, here in the form of plates 19 have been positioned against the outside of the stiffening elements. The compression means applies a compression force F against the stiffening elements 10 in the direction of the stack length, from the first article of the stack towards the last article of the stack. The compressed pack is fed into an open outer cover 2 and released. Neither the means for feeding the stack into the outer cover nor the means for keeping the outer cover open are shown, but are common knowledge in the art.
Measurement of Distance D
Distance D is a value that shows how much a package containing a stiffening element bulges. The method is described with the aid of
A package 1 with a stiffening element 10 is laid flat on a table with the front side panel 4 of the outer cover lying down on the table top 14. Find the part of the end side panel 3 of the outer cover that bulges the most, this part can usually be found at half of height Hs of the end side panel. Push a vertical ruler 15 until it comes in contact with an end side panel 3 of the outer cover 2 where the package bulges most. If the end side panel 3 of the outer cover 2 has a seam that is protruding push gently until the seam lies flat against the outer cover and the ruler 15 is flush against the part of the material that is adjacent of the seam, alternatively a part of the seam that coincides with the measurement site can be cut or shaved away without destroying the seam. With a finger find the back edge 17 of the stiffening element. With the help of e.g. a horizontal ruler 16 measure the distance D from the back edge of the stiffening panel and the vertical ruler 17. The angles α and β shall be 90°.
Repeat the measurement at the other end side panel.
Then turn the package so that the back panel of the outer cover lies on the table top and repeat the measurements. In this case it is the distance D between the front edge 18 and the vertical ruler 17 that shall be measured.
It is sufficient that one of the measured distances D falls with the range mentioned in the claim for the package to be within the claim.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2012/076939 | 12/27/2012 | WO | 00 |