This invention relates generally to packages and, more specifically, to a package that includes a plurality of modules.
Certain types of articles are typically packaged, for example, in a corrugated carton that includes a deep tray, partitions to partition the articles, and a deep cover. Such packaging is relatively material intensive, is relatively expensive, doesn't allow for handling partitioned groups of partitioned articles individually, and doesn't display well in a store. Other types of packaging are not suitable for stacking for shipping or display. Also, certain packaging may become damaged or scuffed so as not to display well. Therefore, a heretofore unaddressed need exists to address the aforementioned deficiencies and inadequacies.
The various embodiments of the present invention overcome the shortcomings of the prior art by providing a package having a group of modules that are releasably secured to one another in a manner that provides the package with improved strength characteristics, different arrangement possibilities, and improved display features. Thus, the package provides advancement over packages where modules are housed in a box or grouped with a rigid slip cover. Specifically, the package provides savings in material cost.
According to an exemplary embodiment, a package includes a first module group and a second module group and each module group includes one or more modules. The first module group and the second module group are connected to one another by connecting means such that the package is configured to be convertible from a first arrangement into a second arrangement. The package can be secured in one of the arrangements by securing means.
According to another exemplary embodiment, a package includes interconnected modules that include reinforced walls and corners. Walls and corners of the package include the reinforced walls and corners of the modules.
According to yet another exemplary embodiment, a carton includes a tubular structure and an end closure structure that closes an open end of the tubular structure. The end closure structure includes an underlying layer that includes a first end flap. A first severance line extends across the first end flap. The end closure structure also includes an overlapping layer including a second end flap that is secured to the outside surface of the underlying layer. A second severance line extends across the second end flap. The second severance line aligns with a segment of the first severance line and the first severance line is at least partially exposed. In certain embodiments, the first and second severance lines define a detachable portion that can be detached along the first and second severance lines by first breaking the portion of the first severance line that is at least partially exposed.
The foregoing has broadly outlined some of the aspects and features of the disclosure, which should be construed to be merely illustrative of various potential applications. Other beneficial results can be obtained by applying the disclosed information in a different manner or by combining various aspects of the disclosed embodiments. Accordingly, other aspects and a more comprehensive understanding of the invention may be obtained by referring to the detailed description of the exemplary embodiments taken in conjunction with the accompanying drawings, in addition to the scope defined by the claims.
As required, detailed embodiments are disclosed herein. It must be understood that the disclosed embodiments are merely exemplary and may be embodied in various and alternative forms, and combinations thereof. As used herein, the word “exemplary” is used expansively to refer to embodiments that serve as illustrations, specimens, models, or patterns. The figures are not necessarily to scale and some features may be exaggerated or minimized to show details of particular components. In other instances, well-known components, systems, materials, or methods have not been described in detail in order to avoid obscuring the disclosure. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art.
Generally described, the drawings illustrate certain of the various aspects of exemplary embodiments of packages that include a plurality of modules. In the embodiments detailed herein, the term “module” refers, for the non-limiting purpose of illustrating the various features, to a box-type container for enclosing, carrying, and dispensing articles, such as candy, tissue paper, napkins, cigarettes or other items packaged in small boxes, nicotine patches or other items packaged in pouches, medicaments, combinations thereof, and the like. However, it is contemplated that the teachings can be applied using other types of cartons or containers to form a package as described herein.
Where elements are substantially the same, like references have been used. Each like reference includes a numeral and a suffix, such as a, b, c, or d, which serves to distinguish the like referenced elements from one another. In general, the description of one like referenced element is applicable to other like referenced elements. As such, it is not necessary to describe each of the like referenced elements in detail. Rather, the amount of description of like referenced elements is limited to what is useful for understanding the disclosure.
For simplicity, the numeral of a like reference may be used when referring to all or multiple like referenced elements in a general manner. For example, modules 110a, 110b, 110c, 110d may simply be referred to as modules 110.
As used herein, the term “fold line” refers to all manner of lines that define hinge features, facilitate folding portions or elements with respect to one another, or otherwise indicate optimal folding locations. A fold line is typically a scored line, an embossed line, or a debossed line.
As used herein, the term “severance line” refers to all manner of lines that facilitate separating portions or elements from one another or that indicate optimal separation locations. Severance lines may be frangible or otherwise weakened lines, cut lines, or slits.
It should be understood that severance lines and fold lines can each include like elements such as perforations, a line of perforations, a line of short slits, a line of half-cuts, a single half-cut, a cut line, an interrupted cut line, slits, scores, any combination thereof, and the like. These elements can be dimensioned and arranged to provide the desired functionality. For example, a line of perforations can be dimensioned or designed with degrees of weakness to define a fold line and/or a severance line. The line of perforations can be designed to facilitate folding and resist breaking, to facilitate folding and facilitate breaking with more effort, or to facilitate breaking with little effort.
According to a first exemplary embodiment, referring to
Referring to
A first reinforcing flap 40 is hingedly connected to an outer side edge of the reinforcing panel 22 along a fold line 42 and a second reinforcing flap 44 is hingedly connected to an outer side edge of the rear panel 18 along a fold line 46.
End flaps are hingedly connected to opposed outer end edges of each of the panels 12, 14, 16, 18. End flaps that are hingedly connected to the front panel 12 and to the rear panel 18 may be referred to herein as major end flaps. End flaps that are hingedly connected to the first side panel 14 and the second side panel 16 may be referred to herein as minor end flaps. Front end flaps 52a, 52b are hingedly connected to the front panel 12 along fold line 62a, 62b, first side end flaps 54a, 54b are hingedly connected to the first side panel 14 along fold lines 64a, 64b, second side end flaps 56a, 56b are hingedly connected to the second side panel 16 along fold lines 66a, 66b, and rear end flaps 58a, 58b are hingedly connected to the rear panel 18 along fold lines 68a, 68b.
Severance lines 70, 72 extend across the blank 10. Segments 70a, 70b of severance line 70 extend across the side end flaps 54a, 56a from the distal edges thereof to the fold lines 64a, 66a; segments 70c, 70d of severance line 70 extend across the side panels 14, 16 from the fold lines 64a, 66a to the fold lines 30, 32, respectively; and a segment 70e of severance line 70 extends across the front panel 12 between the fold lines 30, 32. The severance line 72 extends between side edges of the rear end flap 58a and along with a fold line 74 defines a tear initiation tab 80. A fold line 82 extends between points on the severance line segment 70 to allow the detachable portion defined by the severance lines 70, 72 to be partially detached as described in further detail below.
When the blank 10 is erected to form a module 110, the severance lines 70, 72 provide a substantially continuous severance line 70/72 that defines a detachable portion of the module 110. The detachable portion of the module 110 can be removed to provide an opening through which articles can be dispensed.
Erecting the module 110 from the blank 10 may be accomplished with the folding operations as described herein. The operations can be performed by automatic erecting machinery and/or manually. The method of performing the erecting process is not limited to the exemplary method described herein. Particularly, the order of the steps can be altered according to manufacturing requirements, steps may be added or omitted, and the means for securing components to one another may vary.
Referring to
The collapsed tubular structure can then be erected as illustrated in
Turning now to
The end flaps 52a, 54a, 56a, 58a are secured together and form the top wall 120. Similarly, the end flaps 52b, 54b, 56b, 58b (
By folding the end flaps 52a, 54a, 56a, 58a as described with the minor end flaps 54a, 56a secured to the outside surfaces of the major end flaps 52a, 58a, the severance line 70/72 that extends across the top wall 120 can be broken in a controlled manner. The manner of folding reduces the stress on the glue seam between the major end flaps 52a, 58a and the overlapping minor end flaps 54a, 56a, as well as the glue seam between the major end flaps 52a, 58a, as the detachable portion 130 is removed along the severance line 70/72 beginning at the tear initiation tab 80. Referring momentarily to
Initiating the tear in the innermost layer of the top wall 120 facilitates the controlled breaking of the severance line 70/72. As the front end flap 52a and portion of the rear end flap 58a are pulled against, rather than away from, the side end flaps 54a, 56a, force applied to the detachable portion 130 breaks the severance line 70/72 rather than separating the front end flap 52a from the side end flaps 54a, 56a.
Referring to
Referring to
The term “hidden” is used to indicate that wall of a module is not readily visible in a certain arrangement and the term “exposed” is used to indicate that a side wall is substantially visible in a certain arrangement. Further, the term “parallel” is used to indicate that a wall of a module is substantially parallel to a first plane and the term “transverse” is used to indicate that a wall of a module is substantially perpendicular to the first plane. For example, the first plane is be defined as a notional plane that substantially bisects the package 100 such that a first group of modules 110a, 110b are on one side of the first pane and a second group of modules 110c, 110d are on the other side of the first plane.
According to an exemplary method, each group of modules 110 is arranged such that side walls 114, 118 of adjacent modules in the group are in a face contacting arrangement, such that front walls 112 are substantially coplanar, and such that rear walls 116 are substantially coplanar. Further, the front walls 112 of the first group of modules 110a, 110b and the front walls 112 of the second group of modules 110c, 110d are arranged in flat face contact. Accordingly, the reinforced rear walls 116 of the modules provide reinforced outer walls of the package 100, the reinforced corners C of the modules 110 provide reinforced corners of the package 100, and the partially reinforced side walls 114, 118 of the modules provide partially reinforced outer walls of the package 100. Also, the hidden walls of the modules 110 provide the package 100 with a reinforced internal structure. For example, the sixteen corners of the modules 110 of the first embodiment provide more support than would four corners of a typical package.
In the illustrated embodiment, the front walls 112b, 112c of modules 110b, 110c are in a substantially face contacting arrangement with one another, the front walls 112a, 112d of modules 110a, 110d are in a substantially face contacting arrangement with one another, the side walls 114b, 118a of the first group of modules 110a, 110b are in a substantially face contacting arrangement with one another and the side walls 114d, 118c of the second group of modules 110c, 110d are in a substantially face contacting arrangement with one another. Thereby, the modules 110 are substantially arranged in a first arrangement, which is beneficial for storage, shipping, and transit.
The package 100 includes means for releasably securing the modules 110 in the first arrangement. The means for releasably securing is partially selectively removable or releasable such that the modules can be arranged in a second arrangement, as described in further detail below.
In the first exemplary embodiment, to secure the modules 110 in the first arrangement, a first outer adhesive strip 170, such as a sticker or tape, holds the side walls 114a, 118d together, a second outer adhesive strip 172 holds the rear walls 116a, 116b together, and a third outer adhesive strip 174 (shown in
Alternatively, the modules 110 can be secured to one another by any suitable means for securing including tape, staples, clips, interlocking folds, hook and loop fasteners, adhesives, shrink wrap, stretch wrap, plastic wrap, paper wrap, plastic film, combinations thereof, and the like.
Thereafter, continuing with
The combination of modules 110 provides a package 100 with increased strength as compared with the side walls of a conventional package. Specifically, the hidden walls of the modules provide the package with additional interior structural integrity. In addition, the reinforced side walls 150, 154 and the partially reinforced side walls 152, 156, as well as the corners C along which the side walls 150, 152, 154, 156 connect provide exterior structural integrity. The structural integrity helps to bear a load, for example, when packages 100 are stacked on top of one another for transportation as a unitized load or palette.
In the first exemplary embodiment, referring to
As shown in
Alternatively, the adhesive strip 172 can be removed or broken, the module 110a can be rotated about a hinged connection provided by the adhesive strip 170 such that side wall 114a is in a face contacting arrangement with side wall 118d, and the module 110b can be rotated about a hinged connection provided by adhesive strip 174 such that the side wall 118b in a face contacting arrangement with side wall 114c. Thereby, the front walls 112 of modules 110 are aligned.
Referring briefly to
Additional alternative embodiments are now described. Where elements of the alternative embodiments are substantially similar to those of the first exemplary embodiment, like references have been used and such elements are described in detail unless such a description is useful for understanding.
According to a second exemplary embodiment, referring to
According to an exemplary method, referring to
Continuing with the exemplary method, each module 110 is arranged such that the front wall 112 faces a respective one of the outside surfaces of the first portion 232 and the second portion 234. To secure the modules 110 to the outside surfaces of the first portion 232 and the second portion 234, glue G is applied to the outside surfaces of the first portion 232 and the second portion 234 and/or to the front walls 112 of the modules 110. Alternatively, the modules 110 can be secured to the interior connecting panel 230 by any suitable means for securing including tape, staples, clips, interlocking folds, hook and loop fasteners, shrink wrap, stretch wrap, plastic wrap, plastic film, paper wrap, adhesives, combinations thereof, and the like.
The front walls 112a, 112b of a first group of modules 110a, 110b are secured in contact with the outside surface of the first portion 232 and the front walls 112c, 112d of a second group of modules 110c, 110d are secured to the outside surface of the second portion 234. The side walls 118a, 114b of the first group of modules 110a, 110b are in a substantially face contacting arrangement with one another and the side walls 118c, 114d of the second group of modules 110c, 110d are in a substantially face contacting arrangement with one another.
For the second exemplary embodiment, the closed or first arrangement can be the configuration in which the end edges 238, 240 of the interior connector panel are adjacent to one another and the inside surfaces of the first portion 232 and the second portion 234 are in a substantially face contacting arrangement with one another.
In the second exemplary embodiment, to secure the modules 110 in the first arrangement, a first outer adhesive strip 170, such as a sticker or tape, holds the side walls 114a, 118d together to prevent the end edges 238, 240 from separating from one another.
Optionally, in alternative embodiments, a second outer adhesive strip 172 (not shown) holds the rear walls 116a, 116b together and a third outer adhesive strip 174 (not shown) holds the rear walls 116c, 116d together. For example, the outer adhesive strips 172, 174 are applied in instances where the interior connecting panel 230 is not sufficiently rigid to hold the inside surfaces of the first portion 232 and second portion 234 in a face contacting arrangement. Further described, the second adhesive strip 172 prevents the first group of modules 110a, 110b from rotating away from one another along notional fold line F3 and the third adhesive strip 174 would prevent the second group of modules from rotating away from one another along notional fold line F4.
It should be noted that a fourth outer adhesive strip is omitted from the package 200.
Referring to
A third exemplary embodiment is illustrated in
Modules 110 can have alternative shapes or structures and packages can have different numbers of modules. In alternative embodiments, means for releasably securing the package in the first arrangement can include a band or strap S around the side walls of a package 100 (as shown in
Referring now to
In the illustrated embodiment, the front wall 112 of each module 110 is protected when the package 400 is arranged in a shipping arrangement as shown in
In general, a package can have two, four, or more groups and each group can have one or more modules. The number of groups can be an even number to permit front walls to be protected in the shipping arrangement where it is desired that only protected walls face outwardly in a display arrangement. Typically, the number of modules in each group is the same such that the shipping arrangement of the package is substantially cuboid.
As such, the package can have modules arranged in two or more columns and one or more rows and one of the number of rows and columns is typically an even number. Groups can be either rows or columns of modules where the number of rows or columns is an even number.
The present invention has been illustrated in relation to a particular embodiment which is intended in all respects to be illustrative rather than restrictive. Those skilled in the art will recognize that the present invention is capable of many modifications and variations without departing from the scope of the invention. For example, as used herein, directional references such as “top”, “base”, “bottom”, “end”, “side”, “inner”, “outer”, “upper”, “middle”, “lower”, “front” and “rear” do not limit the respective walls of the package or modules to such orientation, but merely serve to distinguish these walls from one another.
The above-described embodiments are merely exemplary illustrations of implementations set forth for a clear understanding of the principles of the disclosure. Variations, modifications, and combinations may be made to the above-described embodiments without departing from the scope of the claims. All such variations, modifications, and combinations are included herein by the scope of this disclosure and the following claims.
Number | Date | Country | Kind |
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60979732 | Oct 2007 | US | national |
This application claims priority to U.S. Provisional Application No. 60/979,732, filed Oct. 12, 2007, the entirety of which is incorporated herein by reference and to U.S. Provisional Application No. 61/049,229, filed Apr. 30, 2008, the entirety of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US08/79809 | 10/14/2008 | WO | 00 | 4/7/2010 |