The present invention relates generally to a package with a tethered closure. More specifically, the present invention relates to a package with a tethered polymeric closure that is maintained in a locked position after opening.
Polymeric closures have been used in many applications over the years in conjunction with containers. One type of polymeric closure that has been used with containers is a tamper-evident polymeric closure. Tamper-evident closures are used to prevent or inhibit tampering by providing a visible indication to a user if the closure has been opened. This visual indication typically divides the closure into two separate components after the tamper-evident feature has been broken. The top portion of the closure is then removed from the container to gain access to the contents of the containers. One drawback of tamper-evident closures being separated into two individual components is that the top portion may not be recycled along with the remainder of the closure and container. This scenario raises potential environmental concerns with so many containers having tamper-evident features on its closures that can be separated into two individual components.
One drawback to using tethered closures that are flipped is that a low opening angle is achieved when the closure is locked against the outer wall diameter (E-diameter) of the finish. A low opening angle leaves the closure positioned too far above the drinking surface leading to undesirable contact with a consumer's face during use.
One non-limiting example of the same is shown in PRIOR ART
The angle A of the package 310 will produce various flip angles based on where the closure 330 is oriented on the container 320. More specifically, the closure flip angle ranges depending on the radial location of the closure relative to the container when flipped. For example, since the closure locking tab comes to rest against the bottom side of the container thread in
It would be desirable to provide a flip closure that has tamper-evident features that address these above-noted environmental concerns and reduces the area of the closure above the drinking surface, while still performing desirable properties of a closure including securely positioning the lid when drinking from the container.
According to one embodiment, a package includes a container and a closure. The container has a neck portion defining an opening. The container has an external thread formation on the neck portion and a circumferential bead. The circumferential bead is located further from the opening than the external thread formation. The closure is configured for fitment to the neck portion of the container for closing the opening. The closure comprises a first closure portion and a second closure portion. The first closure portion includes a polymeric top wall portion, a polymeric annular skirt portion, a first frangible connection and a second frangible connection. The polymeric annular skirt portion depends from the polymeric top wall portion. The annular skirt portion includes an internal thread formation for mating engagement with an external thread formation of the container. The first frangible connection extends around the circumference of the closure. The first frangible connection has a first end and a second end. The first end and the second end are spaced apart. The second frangible connection is spaced from the first frangible connection. At least a portion of the second frangible connection is located further from the top wall portion than a portion of the first frangible connection. The second frangible connection defining an area that is adapted to form a tab. The area is adapted to form the tab being between the first and second ends of the first frangible connection in an unopened position. The second closure portion includes a polymeric tamper-evident band depending from and being partially detachably connected to the polymeric annular skirt portion by the first frangible connection. The closure is adapted to be opened by twisting so as to break the first and second frangible connections and expose the tab and then flipping the first closure portion from the second closure portion via the exposed tab. The closure is adapted to be locked via the tab during the flipping of the first closure portion from the second closure portion.
The above summary is not intended to represent each embodiment or every aspect of the present invention. Additional features and benefits of the present invention are apparent from the detailed description and figures set forth below.
Other advantages of the invention will become apparent upon reading the following detailed description and upon reference to the drawings in which:
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that it is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
The polymeric closure 10 includes a first closure portion or lid 12 and a second closure portion or base 14. The closure 10 is a one-piece closure. The first closure portion 12 and the second closure portion 14 are adapted to be twisted and then flipped with respect to each other via a tab as will be discussed in detail below. It is contemplated that the closure may be a two-piece closure in another embodiment.
The first closure portion 12 includes a polymeric top wall portion 22 and a polymeric annular skirt portion 32. The second closure portion 14 includes a polymeric tamper-evident band 34. The polymeric tamper-evident band 34 depends from and is partially detachably connected to the polymeric annular skirt portion 32 by a first frangible connection 50 (
Referring to
In another embodiment, the closure may include other sealing mechanisms. For example, the closure may include a polymeric lining material that provides a seal to the closure. In this embodiment, the closure would be formed from separate components, but would function as the closure except with a different sealing mechanism. In another embodiment, the closure may include only a polymeric outer seal or a continuous plug seal. It is contemplated that the closure may include other sealing mechanisms.
Referring still to
It is contemplated that the first and second closure leads may be discontinuous. It is also contemplated that the internal thread formation of the closure may differ from a helical thread formation. It is also contemplated that other internal thread formations may be used in the closure. For example, the internal thread formation may include a triple-threaded structure having first, second and third closure leads.
Referring back to
The closure 10 of
Referring to
The first frangible connection 50 has a first end 50a and a second end 50b. The first and second ends 50a, 50b are spaced apart. This is shown in
The second frangible connection 60 has a first section 62 and a second section 64. As shown in
As shown in
It is contemplated that the second section of the second frangible connection may be of shapes other than U-shaped. For example, the second section of the second frangible connection may be an elongated oval section or a W-shape.
The second frangible connection 60 is spaced from the first frangible connection 50. At least a portion of the second frangible connection is located further from the top wall portion than a portion of the first frangible connection. In
The first and second frangible connections 50, 60 may be formed by molded-in-bridges in one embodiment. In this embodiment, the molded-in-bridges are formed using a feature in the mold. The first and second frangible connections are in the form of scoring or scored lines, notches, leaders, nicks or other lines of weaknesses.
In another method, the first and second frangible connections are formed by a slitting technology that is independent from the formation of the remainder of the closure. The first and second frangible connections are formed using scoring or scored lines, notches, leaders, nicks or other lines of weaknesses.
The area 66 is formed between the first section 62 and the second section 64 of the second frangible connection 60 as shown in
Areas 68a, 68b are formed between the first frangible connection 50 and the second frangible connection 60 as shown in
The stretching of the hinged arms 72a, 72b is shown, for example, in
Referring specifically to
In one embodiment, the tamper-evident band includes at least one band extension. For example, the closure 10 is shown in
One non-limiting example of a closure and a container forming a package is shown and previously discussed in conjunction with
The external thread formation 104 includes a first finish lead 142 and a second finish lead 144. The external thread formation 104 (finish leads 142, 144) engages with the corresponding internal thread formation 40 (closure leads 42, 44) (
In another embodiment, the first positions of the first and second finish leads are located roughly 180 degrees apart from each other and, thus, begin on opposing sides of the neck portion of the container. When opening the container, a first closure lead is desirably in contact with the first finish lead and the second closure lead is desirably in contact with the second finish lead. It is contemplated that the external thread formation of the container may have discontinuous leads.
It is contemplated that the external thread formation of the container may be different. Another non-limiting example is depicted in
Referring to
The external thread formation 204 and the circumferential bead 212 assist in maximizing the flip angle (angle B) of the tethered closure 10. By maximizing the flip angle of the closure 10, this minimizes the likelihood of undesirable contact with a consumer's face during use. The increase in the flip angle (angle B in
In addition to increasing the flip angle, the circumferential bead 212 enables a greater and more consistent flip angle since the tab 70 locks against the circumferential bead 212 as opposed to against the bottom of the helical path created by the external thread formation 204 of the container 208. The flip angle will be consistent because the circumferential bead 212 extends around the circumference of the closure so that this will not change regardless of the radial location of the closure 10 relative to the container 208 when flipped.
In one embodiment, the circumferential bead 212 extends continuously around the circumference of the closure 10. It is contemplated, however, that the circumferential bead may be formed in a discontinuous manner around the circumference of the closure. In such an embodiment, it would be desirable to have the discontinuous portions be of a smaller size than the tab 70.
Referring to
Referring to
The ratio of the depth D2 of the external thread formation to the depth D1 of the circumferential bead is generally from about 2 to about 8 and, more specifically, from about 2 to about 6, and even, more specifically, from about 3 to about 5.
By using a lesser amount of material in forming the external thread formation of the container, the container can be manufactured more economically. This is typically the case since the material used for forming the circumferential bead is less than the material removed from a typical external thread formation.
The closures may include an oxygen-scavenger material. This oxygen-scavenger material may be distributed within the closure or may be a separate layer. The oxygen-scavenger material may be any material that assists in removing oxygen within the container, while having little or no effect on the contents within the container.
Alternatively, or in addition to, the closures may include an oxygen-barrier material. The oxygen-barrier material may be added as a separate layer or may be integrated within the closure itself. The oxygen-barrier materials assist in preventing or inhibiting oxygen from entering the container through the closure. These materials may include, but are not limited to, ethylene vinyl alcohol (EVOH). It is contemplated that other oxygen-barrier materials may be used in the closure.
Additionally, it is contemplated that other features may be included in the closure described above. For example, U.S. Publication No. 2018/009979, U.S. Publication No. 2017/0349336, U.S. Pat. Nos. 9,126,726, 9,085,385, 8,763,830, 8,485,374, U.S. Publication No. 2009/0045158 and U.S. Pat. No. 6,123,212 all include features that could be incorporated in the closures of the present invention. All of these references are hereby incorporated by reference in their entireties.
The top wall portion 22 and the annular skirt portion 32 are made of polymeric material. The top wall portion 22 and the annular skirt portion 32 are typically made of an olefin (e.g., polyethylene (PE), polypropylene (PP)), polyethylene terephthalate (PET) or blends thereof. One example of a polyethylene that may be used is high density polyethylene (HDPE). It is contemplated that the top wall portion and the annular skirt portion may be made of other polymeric materials. The tamper-evident band 34 is typically made of the same materials as the top wall portion 22 and the annular skirt portion 32.
The closures are typically formed by processes such as injection or compression molding, extrusion or the combination thereof.
The containers 108, 208 are typically made of polymeric material. One non-limiting example of a material to be used in forming a polymeric container is polyethylene terephthalate (PET), polypropylene (PP) or blends using the same. It is contemplated that the container may be formed of other polymeric or copolymer materials. It is also contemplated that the container may be formed of glass. The containers 108, 208 are typically have an encapsulated oxygen-barrier layer or oxygen barrier material incorporated therein.
In one method to open the container 108 or 208 and gain access to the product therein, the first closure portion 12 is initially twisted and then flipped with respect to the second closure portion 14. Referring initially to
After the twisting has been completed, a user then flips the first closure portion 12 with respect to the second closure portion 14. The first closure portion 12 and the second closure portion 14 are flipped using the tab 70, which acts as a hinge after the first and second frangible connections 50, 60 have been fully broken. The tab 70 is shown in
The movement of the first closure portion or lid during the flipping process is best shown in
The first closure portion or lid 12 is adapted to flip or rotate to an angle B shown in
The first closure portion or lid 12 generally rotates to an angle B shown in
As shown in
As the tab 70 is rotated during the movement of the first closure portion 12, the hinged arms 72a, 72b are twisted and stretched. The tab 70 contacts an outer surface of the neck portion 202. In one method, the tab 70 is generally perpendicular to the outer surface of the neck portion 202, which causes the hinged arms 72a, 72b to be greatly stretched. The force required to move the tab to this position is greater than during initial movement of the tab during the flipping process. As the first closure portion 12 is continued to be flipped, an edge 70a of the tab 70 continues moving upwardly (toward the top of the neck portion 102). The tab 70 is sized, and formed to be resilient, but capable of flexing during this movement. At this point, the hinged arms 72a, 72b are not as stretched and are in stable positions.
Referring to
After the first closure portion 12 has been flipped, the tab 70 in conjunction with the hinged arms 72a, 72b lock the first closure portion 12 with respect to the second closure portion 14 as shown in
The polymeric closures are desirable in both low-temperature and high-temperature applications. The polymeric closures may be used in low-temperature applications such as an ambient or a cold fill. These applications include water, sports drinks, aseptic applications such as dairy products, and pressurized products such as carbonated soft drinks. It is contemplated that other low-temperature applications may be used with the polymeric closures.
The polymeric closures may be exposed to high-temperature applications such as hot-fill, pasteurization, and retort applications. A hot fill application is generally performed at temperatures around 185° F., while a hot-fill with pasteurization is generally performed at temperatures around 205° F. Retort applications are typically done at temperatures greater than 250° F. It is contemplated that the polymeric closures can be used in other high-temperature applications.
While the foregoing written description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiment, method, and examples herein. The invention should therefore not be limited by the above described embodiment, method, and examples, but by all embodiments and methods within the scope and spirit of the invention.
This application claims priority to and benefit of U.S. Provisional Patent Application No. 62/985,608 filed Mar. 5, 2020 and U.S. Provisional Patent Application No. 62/958,842 filed Jan. 16, 2020, both of which are hereby incorporated by reference herein in their entireties.
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