The present disclosure relates to one or more packaged absorbent articles, wherein the absorbent articles include a perfume composition.
Non-fragile, compressible consumer products such as disposable absorbent articles (e.g., diapers and training pants, disposable adult incontinence pants and feminine hygiene pads) are often packaged and sold at retail (i.e., placed on display and for sale in a retail store) in soft packages formed from flexible packaging material. At least a portion of the packaging material is typically printed with one or more graphics—such as brand identifiers, aesthetically pleasing designs, depictions of the enclosed absorbent article, directions for use of the absorbent article, and/or other consumer information. The graphics are typically formed from the deposition of ink onto the packaging material.
Absorbent articles are commonly used to absorb and retain bodily fluids and other exudates excreted by the human body. Such exudates may be, or may be perceived as, malodourous. Therefore, methods and materials for controlling and reducing malodors in absorbent articles have been developed. Fragrance materials have been used for this purpose in absorbent articles. Fragrance materials often include volatile components that evaporate into the environment surrounding the absorbent article and cover or block the perception of malodors. Certain volatile components may interact with packaging materials, inks, and/or components of inks, causing inks to soften and graphics to scuff, smear, or become unattractive and/or illegible. Therefore, packaged absorbent articles including perfume compositions should be improved.
Aspects of the present disclosure solve some or all or the problems discussed above by providing, in part, a package of one or more absorbent articles, wherein the package comprises a packaging material comprising a polymeric film and an ink, and the absorbent article comprises a perfume composition. The perfume composition may comprise a perfume component and a carrier component. The carrier component may be from about 15 wt. % to about 85 wt. % of the perfume composition. The carrier component may be substantially insoluble in water. A perfume composition with a perfume component and a carrier component as described herein may have reduced or no interaction with packaging materials and/or inks, resulting in package graphics that may be less susceptible to scuffing or smearing, and which therefore may be more attractive and/or legible, which is consumer preferred.
The present disclosure provides, in part, a package of one or more absorbent articles comprising a packaging material comprising polyethylene and an ink disposed on a consumer-facing surface of the package material. The absorbent article may comprise a perfume composition comprising between about 15 wt. % and about 85 wt. % isopropyl myristate and a perfume component.
The present disclosure provides, in part, an absorbent article comprising discrete layers comprising a topsheet, a backsheet, an absorbent core disposed at least partially between the topsheet and the backsheet, and a perfume composition. The perfume composition comprises between about 15 wt. % and about 85 wt. % isopropyl myristate and a perfume component. At least one of the discrete layers may comprise a graphic formed from an ink.
The above-mentioned and other features and advantages of the present disclosure, and the manner of attaining them, will become more apparent and the disclosure itself will be better understood by reference to the following description of example forms of the disclosure taken in conjunction with the accompanying drawings, wherein:
Various non-limiting forms of the present disclosure will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of the packaged absorbent articles disclosed herein. One or more examples of these non-limiting forms are illustrated in the accompanying drawings. Those of ordinary skill in the art will understand that the packaged absorbent articles described herein and illustrated in the accompanying drawings are non-limiting example forms. The features illustrated or described in connection with one non-limiting form may be combined with the features of other non-limiting forms. Such modifications and variations are intended to be included within the scope of the present disclosure.
An example absorbent article 10 according to the present disclosure, shown in the form of a taped diaper, is represented in
The absorbent article 10 may comprise a front waist region 12, a crotch region 14, and a back waist region 16. The crotch region 14 may extend intermediate the front waist region 12 and the back waist region 16. The front wait region 12, the crotch region 14, and the back waist region 16 may each be ⅓ of the length of the absorbent article 10. The absorbent article 10 may comprise a front end edge 18, a back end edge 20 opposite to the front end edge 18, and longitudinally extending, transversely opposed side edges 22 and 24 defined by the chassis 52.
The absorbent article 10 may comprise a liquid permeable topsheet 26, a liquid impermeable backsheet 28, and an absorbent core 30 positioned at least partially intermediate the topsheet 26 and the backsheet 28. The absorbent article 10 may also comprise one or more pairs of barrier leg cuffs 32 with or without elastics 33, one or more pairs of leg elastics 34, one or more elastic waistbands 36, and/or one or more acquisition materials 38. The acquisition material or materials 38 may be positioned intermediate the topsheet 26 and the absorbent core 30. An outer cover material 40, such as a nonwoven material, may cover a garment-facing side of the backsheet 28. The absorbent article 10 may comprise back ears 42 in the back waist region 16. The back ears 42 may comprise fasteners 46 and may extend from the back waist region 16 of the absorbent article 10 and attach (using the fasteners 46) to the landing zone area or landing zone material 44 on a garment-facing portion of the front waist region 12 of the absorbent article 10. The absorbent article 10 may also have front ears 47 in the front waist region 12. The absorbent article 10 may have a central lateral (or transverse) axis 48 and a central longitudinal axis 50. The central lateral axis 48 extends perpendicular to the central longitudinal axis 50.
In other instances, the absorbent article may be in the form of a pant having permanent or refastenable side seams. Suitable refastenable seams are disclosed in U.S. Pat. Appl. Pub. No. 2014/0005020 and U.S. Pat. No. 9,421,137. Referring to
Referring to
The front and back inner belt layers 66, 67 and the front and back outer belt layers 64, 65 may be joined using adhesives, heat bonds, pressure bonds or thermoplastic bonds. Various suitable belt layer configurations can be found in U.S. Pat. Appl. Pub. No. 2013/0211363.
Front and back belt end edges 55 and 57 may extend longitudinally beyond the front and back chassis end edges 19 and 21 (as shown in
As disclosed in U.S. Pat. No. 7,901,393, the longitudinal length (along the central longitudinal axis 50) of the back belt 56 may be greater than the longitudinal length of the front belt 54, and this may be particularly useful for increased buttocks coverage when the back belt 56 has a greater longitudinal length versus the front belt 54 adjacent to or immediately adjacent to the side seams 58.
The front outer belt layer 64 and the back outer belt layer 65 may be separated from each other, such that the layers are discrete or, alternatively, these layers may be continuous, such that a layer runs continuously from the front belt end edge 55 to the back belt end edge 57. This may also be true for the front and back inner belt layers 66 and 67—that is, they may also be longitudinally discrete or continuous. Further, the front and back outer belt layers 64 and 65 may be longitudinally continuous while the front and back inner belt layers 66 and 67 are longitudinally discrete, such that a gap is formed between them—a gap between the front and back inner and outer belt layers 64, 65, 66, and 67 is shown in
The front and back belts 54 and 56 may include slits, holes, and/or perforations providing increased breathability, softness, and a garment-like texture. Underwear-like appearance can be enhanced by substantially aligning the waist and leg edges at the side seams 58 (see
The front and back belts 54 and 56 may comprise graphics (see e.g., 78 of
Alternatively, instead of attaching belts 54 and 56 to the chassis 52 to form a pant, discrete side panels may be attached to side edges of the chassis 22 and 24. Suitable forms of pants comprising discrete side panels are disclosed in U.S. Pat. Nos. 6,645,190; 8,747,379; 8,372,052; 8,361,048; 6,761,711; 6,817,994; 8,007,485; 7,862,550; 6,969,377; 7,497,851; 6,849,067; 6,893,426; 6,953,452; 6,840,928; 8,579,876; 7,682,349; 7,156,833; and 7,201,744.
The topsheet 26 is the part of the absorbent article 10 that is in contact with the wearer's skin. The topsheet 26 may be joined to portions of the backsheet 28, the absorbent core 30, the barrier leg cuffs 32, and/or any other layers as is known to those of ordinary skill in the art. The topsheet 26 may be compliant, soft-feeling, and non-irritating to the wearer's skin. Further, at least a portion of, or all of, the topsheet may be liquid permeable, permitting liquid bodily exudates to readily penetrate through its thickness. A suitable topsheet may be manufactured from a wide range of materials, such as porous foams, reticulated foams, apertured plastic films, woven materials, nonwoven materials, woven or nonwoven materials of natural fibers (e.g., wood or cotton fibers), synthetic fibers or filaments (e.g., polyester or polypropylene or bicomponent PE/PP fibers or mixtures thereof), or a combination of natural and synthetic fibers. The topsheet may have one or more layers. The topsheet may be apertured (
The backsheet 28 is generally that portion of the absorbent article 10 positioned proximate to the garment-facing surface of the absorbent core 30. The backsheet 28 may be joined to portions of the topsheet 26, the outer cover material 40, the absorbent core 30, and/or any other layers of the absorbent article by any attachment methods known to those of skill in the art. The backsheet 28 prevents, or at least inhibits, the bodily exudates absorbed and contained in the absorbent core 10 from soiling articles such as bedsheets, undergarments, and/or clothing. The backsheet is typically liquid impermeable, or at least substantially liquid impermeable. The backsheet may, for example, be or comprise a thin plastic film, such as a thermoplastic film having a thickness of about 0.012 mm to about 0.051 mm. Other suitable backsheet materials may include breathable materials which permit vapors to escape from the absorbent article, while still preventing, or at least inhibiting, bodily exudates from passing through the backsheet.
The outer cover material (sometimes referred to as a backsheet nonwoven) 40 may comprise one or more nonwoven materials joined to the backsheet 28 and that covers the backsheet 28. The outer cover material 40 forms at least a portion of the garment-facing surface 2 of the absorbent article 10 and effectively “covers” the backsheet 28 so that film is not present on the garment-facing surface 2. The outer cover material 40 may comprise a bond pattern, apertures, and/or three-dimensional features. The outer cover material 40 may be a hydroentangled nonwoven material.
As used herein, the term “absorbent core” 30 refers to a component of the absorbent article 10 disposed in the article for absorbing and containing liquid such as urine received by the absorbent article. The absorbent core thus typically has a high absorbent capacity. An example absorbent core 30 is schematically shown in
The core wrap may be a single material that is folded and attached to itself, or it may comprise a separate top layer and bottom layer that may be bonded or otherwise joined together. The absorbent material typically comprises superabsorbent particles which are optionally mixed with cellulose fibers. As used herein, “absorbent core” does not include any acquisition-distribution systems, topsheet, or backsheet of the absorbent article.
The example absorbent core 30 shown in isolation in
Absorbent material 72 may be deposited as an absorbent layer having a generally rectangular outline, as represented in
The absorbent material 72 may be any conventional absorbent material known in the art. For example, the absorbent material may comprise a blend of cellulose fibers and superabsorbent particles (“SAP”), typically with the percentage of SAP ranging from about 50% to about 75% by weight of the absorbent material. The absorbent material may also be free of cellulose fibers, as is known in so-called airfelt-free cores, where the absorbent material consists, or consists essentially, of SAP. The absorbent material may also be a high internal phase emulsion foam “Superabsorbent polymer” or “SAP” refers herein to absorbent materials, typically cross-linked polymeric materials, that can absorb at least 10 times their weight of an aqueous 0.9% saline solution as measured using the Centrifuge Retention Capacity (CRC) test (EDANA method WSP 241.2.R3 (12)). The SAP may in particular have a CRC value of at least 20 g/g, in particular of from 20 g/g to 40 g/g. “Superabsorbent polymer particles”, as used herein, refers to a superabsorbent polymer material which is in particulate form so as to be flowable in the dry state.
Various absorbent core designs comprising high amounts of SAP have been proposed in the past, see for example in U.S. Pat. No. 5,599,335 (Goldman), EP 1447066 (Busam), WO 95/11652 (Tanzer), U.S. Pat. Appl. Pub. No. 2008/0312622 A1 (Hundorf), WO 2012/052172 (Van Malderen). In particular, the SAP printing technology as disclosed in U.S. Pat. Appl. Pub. No. 2006/024433 (Blessing), U.S. Pat. Appl. Pub. No. 2008/0312617 and U.S. Pat. Appl. Pub. No. 2010/0051166 A1 (both to Hundorf et al.) may be used. The present disclosure however is not limited to a particular type of absorbent core. The absorbent core may also comprise one or more glues such as an auxiliary glue applied between the internal surface of one (or both) of the core wrap layers and the absorbent material to reduce leakage of SAP outside the core wrap. A micro-fibrous adhesive net may also be used in air-felt free cores as described in the above Hundorf references. These glues are not represented in the Figures for simplicity. Other core constructions comprising a high loft nonwoven substrate such as a carded nonwoven layer, having a porous structure into which SAP particles have been deposited, may also be used in present disclosure.
The absorbent material may be deposited as a continuous layer within the core wrap. The absorbent material may also be present discontinuously, for example, as individual pockets or stripes of absorbent material enclosed within the core wrap and separated from each other by material-free junction areas. A continuous layer of absorbent material, in particular of SAP, may also be obtained by combining two absorbent layers having matching discontinuous absorbent material application pattern, wherein the resulting layer is substantially continuously distributed across the absorbent particulate polymer material area, as illustrated in
The basis weight (amount deposited per unit of surface) of the absorbent material may also be varied to create a profiled distribution of absorbent material, in particular in the longitudinal direction to provide more absorbency towards the center and the middle of the core, but also in the transversal direction, or both directions of the core. The absorbent core may also comprise one or more longitudinally (or otherwise) extending channels 76, which are areas of the absorbent layer substantially free of absorbent material within the absorbent material layer. The top side of the core wrap may be advantageously bonded to the bottom side of the core by adhesive, mechanical or ultra-sonic bonding through these material-free areas. Example disclosures of such channels in an airfelt-free core can be found in WO 2012/170778 (Rosati et al.) and US 2012/0312491 (Jackels). Channels may of course also be formed in absorbent cores comprising a mix of cellulose fibers and SAP particles. These channels may embody any suitable shapes and any suitable number of channels may be provided. In other instances, the absorbent core may be embossed to create the impression of channels. The absorbent core in
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One or more masking layers or materials may be provided in the absorbent articles 10. A masking layer may be a layer that provides a cushiony feel when the absorbent article is touched from the garment-facing surface 2 or the wearer-facing surface 4. The masking layer may “mask” a grainy feel potentially caused by the absorbent material 72, such as superabsorbent polymers. The masking layer may “mask” bodily exudates from being visible when viewing the wearer-facing surface 4 or the garment-facing surface 2 of the absorbent article 10. The masking layer may have a basis weight in the range of about 15 gsm to about 50 gsm or about 15 gsm to about 40 gsm. The masking layer may comprise one or more nonwoven materials (e.g., a hydroentangled nonwoven material), foams, pulp layers, and/or other suitable materials. The masking layer may be the outer cover material 40. The masking layer may be the layer forming the garment-facing side or the wearer-facing side of the core bag 74. The masking layer may be a separate material positioned intermediate the garment-facing side of the core bag 74 and the liquid impermeable backsheet 28.
Referring again to
Referring to
Absorbent articles of the present disclosure may comprise a perfume composition. The perfume composition may comprise one or more perfume components and a carrier component.
The perfume may comprise a perfume component selected from the group of: hexyl cinnamic aldehyde, alpha-amylcinnamic aldehyde, p-anisaldehyde, benzaldehyde, cinnamic aldehyde, cuminic aldehyde, decanal, cyclamen aldehyde, beta-ionone, p-t-butyl-alpha-methyldihydrocinnamaldehyde, 3-methyl-5-phenyl-1-pentanol (phenyl hexanol), 4-hydroxy-3-methoxycinnamaldehyde, vanillin isobutyrate, 2-phenyl-3-(2-furyl)prop-2-enal, ethyl vanillin acetate, vanillin acetate, heptanal, lauryl aldehyde, nonanal, octanal, phenylacetaldehyde, phenyl propyl aldehyde, vanillin, salycil aldehyde, cytral, 2,4-dihydroxy-3-methylbenzaldehyde, 2-hydroxy-4-methylbenzaldehyde, 5-methyl salicylic aldehydes, 4-nitrobenzaldehyde, o-nitrobenzaldehyde, 5-ethyl-2-thiophenecarbaldehyde, 5-methyl-2-thiophenecarboxaldehyde, 2-thiophenecarbaldehyde, asaronaldehyde, 5-(hydroxymethyl)-2-furaldehyde, 2-benzofurancarboxaldehyde, 2,3,4-trimethoxybenzaldehyde, protocatechualdehyde, heliotropine, 4-ethoxy-3-methoxy benzaldehyde, 3,4,5-trimethoxybenzaldehyde, 3-hydroxybenzaldehyde, o-methoxycinnamaldehyde, 3,5-dimethoxy-4-hydroxycinnamaldehyde, 2,8-dithianon-4-3n-4-carboxaldehyde, sorbinaldehyde, 2,4-heptadienal, 2,4-decadienal, 2,4-nonadienal, 2,4-nonadienal, (E,E)-,2,4-octadien-1-al, 2,4-octadienal, 2,4-dodecadienal, 2,4-undecadienal, 2,4-tridecadien-1-al, 2-trans-4-cis-7-cis-tridecatrienal, piperonylidene propionaldehyde, 2-methyl-3-(2-furyl)acrolein, 2,4-pentadienal, 2-furfurylidene butyraldehyde, 3-(2-furyl)acrolein, pyruvaldehyde, ethanedial, Laevo-Carvone, 1-(2,6,6-trimethyl-1-cyclohexenyl)pent-1-en-3-one, 4-(2,6,6-trimethyl-1-cyclohexen-1-yl)-3-Buten-2-one, 4-(2,6,6-trimethyl-2-cyclohexen-1-yl)-3-buten-2-one (isomers), 5-(2,6,6-Trimethyl-2-cyclohexen-1-yl) 4-penten-3-one, (E)-4-(2,2-dimethyl-6-methylidenecyclohexyl)but-3-en-2-one, and mixtures thereof. Alternatively or in addition, the perfume composition may comprise one or more perfume components selected from the group of: menthol, menthyl acetate, menthyl lactate, 1-(2,6,6-trimethyl-1-cyclohexenyl)pent-1-en-3-one, 4-(2,6,6-trimethyl-1-cyclohexen-1-yl)-3-Buten-2-one, 4-(2,6,6-trimethyl-2-cyclohexen-1-yl)-3-buten-2-one (isomers), 5-(2,6,6-Trimethyl-2-cyclohexen-1-yl) 4-penten-3-one, (E)-4-(2,2-dimethyl-6-methylidenecyclohexyl)but-3-en-2-one, isomenthyl acetate, isomenthyl propionate, isomenthyl isobutyrate, isomenthyl propionate, isomenthyl butyrate, camphor, p-menthane, limonene, eucalyptol, cresol, linalool, tetra-hydrolinalool, myrcenol, tetra hydromyrcenol, di-hydromyrcenol, myrcene, cytronellol, cytronellyil derivatives, geraniol, geranyl derivatives, linalyl acetate, mugetanol, eugenol, jasmal, terpineol, pinanol, cedrene, damascone, beta pinene, cineole and its derivatives, nonadienol, ethylhexanal, octanol acetate, methyl furfural, terpinene, thujene, amylacetate, benzylacetate, camphene, citronellal, dihydrocumarin, dy hydromyrcenyl acetate, geraniol, geranial, isoamylacetate, ethyl, and/or triethyl acetate, para-cresol, para-cymene, methyl abietate, methyl dihydro jasmonate, hexyl-2-methyl butyrate, benzyl acetate, laevo carvone, hexyl-2-methyl butyrate, eucalyptus, phenyl ethyl alcohol, and mixtures thereof. Alternatively or in addition, the perfume composition may comprise limonene, eucalyptol, cresol, linalool, tetra-hydrolinalool, myrcenol, tetra hydromyrcenol, di-hydromyrcenol, myrcene, cytronellol, cytronellyil derivatives, geraniol, geranyl derivatives, linalyl acetate, mugetanol, eugenol, jasmal, terpineol, pinanol, cedrene, damascone, beta pinene, cineole and its derivatives, nonadienol, ethylhexanal, octanol acetate, methyl furfural, terpinene, thujene, amylacetate, benzylacetate, camphene, citronellal, di-hydrocumarin, di-hydromyrcenyl acetate, geraniol, geranial, encalyptus, isoamylacetate, ethyl, and/or triethyl acetate, para-cresol and para-cymene, benzyl-benzoate, methyl abietate, ethanol, isopropanol, diethylene glycol monoethyl ether, glycerol, propylene glycol, 1,2-butylene glycol, 2-methyl-2,4-pentanediol, diethyl phthalate, triethyl citrate, diethyl sebacate.
The perfume composition may comprise between about 15 wt. % and about 85 wt. % of a carrier component. The carrier component may be a single component, or may be a blend of two or more components. The carrier may function to dilute the perfume component or components. The carrier may also, or alternatively, function to moderate the volatilization of the perfume composition by, for example, slowing evaporation and thereby creating a longer-lasting scent. The carrier component may be substantially odorless. The carrier component may be insoluble and/or immiscible in water. As used herein, the term “insoluble” means a component has a solubility in water of less than 1.0 mg/L at 20° C. As used herein, the term “soluble” means a component has a solubility in water of, or greater than, 1.0 mg/L at 20° C. The carrier component may be non-hygroscopic. The carrier component may have a low vapor pressure. The carrier component may have a vapor pressure of less than about 7.5×10−4 mmHg, or between about 7.5×10−4 mmHg and about 3.46×10−8 mmHg, between about 1.5×10−4 mmHg and about 5.0×10−7 mmHg, or between about 9.8×10−5 mmHg and about 7.5×10−6 mmHg, specifically reciting every value within these ranges and any ranges formed therein or thereby. The carrier component may have a partition coefficient (log Kow) of greater than 1.0, between about 1.0 and about 10, between about 1.5 and about 8.5, or between about 2.0 and about 8, specifically reciting every value within these ranges and any ranges formed therein or thereby. The carrier component may comprise isopropyl myristate. The carrier component may consist of isopropyl myristate. Without wishing to be bound by theory, it is believed that carrier components as described herein may exhibit limited or no ability to cross a packaging material and/or have limited or no ability to interact with ink and/or OPV disposed on an absorbent article and/or a packaging material.
The perfume composition of the present disclosure may comprise a perfume component having a partition coefficient (log Kow) of less than 6, less than 4, less than 2, less than 1.5, between about 0.2 and about 6, between about 0.4 and about 4, between about 0.6 and about 2, or between about 0.75 and about 1.5, specifically reciting every value within these ranges and any ranges formed therein or thereby in combination with a carrier component as discussed above. The perfume composition of the present disclosure may comprise a perfume component having a partition coefficient (log Kow) of less than 6 and a carrier component that is insoluble in water and/or the carrier component having a vapor pressure of less than about 7.5×10−4 mmHg and/or the carrier component having a partition coefficient (log Kow) of between about 1.0 and about 10. In a form, the perfume composition of the present disclosure may comprise a perfume component having a partition coefficient (log Kow) of between about 0.2 and about 6 and a carrier component having a vapor pressure of between about 7.5×10−4 mmHg and about 3.46×10−8 mmHg. In another form, the perfume composition of the present disclosure may comprise a perfume component having a partition coefficient (log Kow) of between about 0.4 and about 4 and a carrier component having a vapor pressure of between about 1.5×10−4 mmHg and about 5.0×10−7 mmHg and/or a partition coefficient (log Kow) between about 2.0 and about 8. Such formulations of the present disclosure are believed to have limited or no ability to diffuse through a packaging material and/or have limited or no ability to interact with ink and/or OPV disposed on an absorbent article and/or a packaging material.
The perfume composition may be applied in a variety of ways, and in a variety of patterns, to the absorbent article using fluid application equipment such as spray, droplets, or beads applicators. Such applicators allow application of the perfume composition to the absorbent article in any pattern, such as stripes, circles, dots, drops, geometric figures, stars, decorative figures, irregular shapes, and the like. Patterned applications may be beneficial because they allow a precise application so that it is easier to avoid contact with the glue which connects the various layers of the absorbent article.
The perfume composition may be applied to the finished absorbent article before the absorbent article is placed into a package. The perfume composition may be applied to a component or multiple components of the absorbent article during the process of assembling the absorbent article. For example, the perfume composition may be applied on or within a layer of the absorbent article. This means that, since the absorbent article is constituted by a series of layers, the perfume composition may be applied onto one of the surfaces of these layers. For example, the perfume composition may be applied to a surface of the core wrap and/or the acquisition layer and/or the secondary topsheet and/or the topsheet. Alternatively, if one of the layers allows it (because for example is a thick fibrous layer such as an absorbent core), the layer may be cut in two along a plane substantially parallel to the garment facing surface of the article and the perfume composition may be applied on one of the two surfaces resulting from the cut and then the layer may be re-joined as a single layer. The perfume composition may be applied to a component material of the absorbent article before the component material is engaged with other component materials to form the absorbent article.
The perfume composition may be disposed on the absorbent article an/or on a component or components of the absorbent article in an amount of from about 1 mg to about 500 mg per absorbent article, from about 3 mg to about 200 mg per absorbent article or from about 4 mg to about 150 mg per absorbent article, specifically reciting every value within these ranges and any ranges formed therein or thereby.
Components of the absorbent articles and/or packaging materials described herein may at least partially be comprised of bio-based content as described in U.S. Pat. Appl. No. 2007/0219521 A1. For example, the superabsorbent polymer component may be bio-based via their derivation from bio-based acrylic acid. Bio-based acrylic acid and methods of production are further described in U.S. Pat. Appl. Pub. No. 2007/0219521 and U.S. Pat. Nos. 8,703,450; 9,630,901 and 9,822,197. Other components, for example nonwoven and film components, may comprise bio-based polyolefin materials. Bio-based polyolefins are further discussed in U.S. Pat. Appl. Pub. Nos. 2011/0139657, 2011/0139658, 2011/0152812, and 2016/0206774, and U.S. Pat. No. 9,169,366. Example bio-based polyolefins for use in the present disclosure comprise polymers available under the designations SHA7260™, SHE150™, or SGM9450F™ (all available from Braskem S.A.).
An absorbent article component may comprise a bio-based content value from about 10% to about 100%, from about 25% to about 100%, from about 40% to about 100%, from about 50% to about 100%, from about 75% to about 100%, or from about 90% to about 100%, for example, using ASTM D6866-10, method B.
Components of the absorbent articles and/or packaging materials described herein may be recycled for other uses, whether they are formed, at least in part, from recyclable materials. Examples of absorbent article materials that may be recycled are nonwovens, films, fluff pulp, and superabsorbent polymers. The recycling process may use an autoclave for sterilizing the absorbent articles, after which the absorbent articles may be shredded and separated into different byproduct streams. Example byproduct streams may comprise plastic, superabsorbent polymer, and cellulose fiber, such as pulp. These byproduct streams may be used in the production of fertilizers, plastic articles of manufacture, paper products, viscose, construction materials, absorbent pads for pets or on hospital beds, and/or for other uses. Further details regarding absorbent articles that aid in recycling, designs of recycle friendly diapers, and designs of recycle friendly and bio-based component diapers, are disclosed in U.S. Pat. Appl. Publ. No. 2019/0192723, published on Jun. 27, 2019.
Referring to
The packages 130 of the present disclosure may comprise packaging materials 134 comprising polymeric films and/or other materials. Polymeric films may comprise polyolefins, particularly polyethylenes, polypropylenes, polybutadienes, polypropylene-ethylene interpolymer and copolymers having at least one olefinic constituent, and any mixtures thereof. Polyolefins may include, but are not limited to, linear low density polyethylene (LLDPE), low density polyethylene (LDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), polymethylpentene (“PMP”), polybutene-1 (“PB-1”), isotactic polypropylene, random polypropylene copolymers, impact modified polypropylene copolymer, polyisobutene (“PIB”), crosslinked polyethylene (XLPE), crosslinked high density polyethylene (PEX), and other polyolefins which are described in PCT Application Nos. WO 99/20664, WO 2006/047374, and WO 2008/086539. Other base polymers such as polyesters, nylons, polyhydroxyalkanoates (or PHAs), polyvinyl alcohol, copolymers thereof, and combinations of any of the foregoing may also be suitable. In addition, polyolefin plastomers and elastomers may be utilized to form a multi-layer polymeric films. Examples of such suitable polyolefin plastomers and elastomers are described in U.S. Pat. No. 6,258,308; U.S. Publication No. 2010/0159167 A1; and PCT Application Nos. WO 2006/047374 and WO 2006/017518.
The polymeric film may be a single layer (monolayer), or may have two, three or more layers (multilayer). Referring to
The packages of the present disclosure may comprise packaging materials comprising natural fibers. The term “natural fibers” as used herein, refers to fibers which comprise cellulose-based fibers, bamboo fibers, and the like. Natural fibers also refers to: nonwoody fibers, such as cotton, abaca, kenaf, sabai grass, flax, esparto grass, straw, jute, hemp, bagasse, milkweed floss fibers, and pineapple leaf fibers; and woody fibers, such as wood or pulp fibers such as those obtained from deciduous and coniferous trees, including softwood fibers, such as northern and southern softwood kraft fibers, hardwood fibers, such as eucalyptus, maple, birch, and aspen. The packaging materials may comprise at least 50 percent by weight natural fibers, at least 70 percent by weight natural fibers, at least 90 percent by weight natural fibers, between about 50 percent and about 100 percent by weight natural fibers, between about 65 percent and about 99 percent by weight natural fibers, or between about 75 percent and about 95 percent by weight of natural fibers, specifically reciting all values within these ranges and any ranges formed therein or thereby. In one form, the package materials may comprise 99.9% percent by weight natural fibers.
Referring to
The package of one or more absorbent articles of the present disclosure may comprise a component bearing a graphic. The component may be the package, a portion of the packaging material, and/or a component of the absorbent article, for example the backsheet, the secondary topsheet, the topsheet, and/or the landing zone. “Graphic” may include the depiction of a design or designs, any recognizable indicia such as a number, a letter, a word, a brand name, an icon, a logo, a character, a front/back indicator, a depiction of the absorbent article enclosed within the package, directions for use of the absorbent article and/or other consumer information, as well as a full flood of color across a surface, or a portion of a surface, of the component. “Graphics” may also include visible placement indicia to indicate where a sensor should be attached to the absorbent article, such as a dashed outline that matches the shape of a sensor, for example.
The graphic may be formed by the deposition of ink on at least a portion of the component. The ink may be any suitable ink known in the art. The ink may be a nitrocellulose-bases ink. Typical nitrocellulose-based ink formulations are described in U.S. Patent Application Publication No. 2008/0255275 A1 to Williams et al., and U.S. Pat. No. 6,548,572 to Breck et al. The ink may be a water-based ink. Water-based inks may be beneficial when the ink is disposed on the absorbent article, since the absorbent article may be in close contact with a wearer. Examples of water-based inks are set forth in U.S. Pat. No. 10,836,196 to Warner et al., and International Patent Application No. WO 2010/114899 A1 to Transvalidou et al. The ink may comprise pigment colorant particles. Pigment colorant particles may include but are not limited to, azo pigments, monoazo pigments, disazo pigments, azo pigment lakes, β-naphthol pigments, naphthol AS pigments, benzimidazolone pigments, disazo condensation pigments, metal complex pigments, isoindolinone and isoindoline pigments, quinacridone pigments, polycyclic pigments, phthalocyanine pigments, perylene and perinone pigments, thioindigo pigments, anthrapyrimidone pigments, flavanthrone pigments, anthanthrone pigments, dioxazine pigments, triarylcarbonium pigments, quinophthalone pigments, diketopyrrolo pyrrole pigments, titanium dioxide, iron oxide, and carbon blacks.
The ink may be applied to the component by any method known in the art. Specifically, the ink may be applied to the substrate using ink jet printers, flexographic printing presses, gravure printing presses, extrusion lamination, adhesive lamination, or a combination thereof.
The component of the present disclosure bearing a graphic may also comprise an overprint varnish. The overprint varnish may be applied to the component after application of the graphic. Use of an overprint varnish may be beneficial to protect the graphic from damage due to rubbing against packaging or other absorbent articles during manufacture, packaging, and shipping, and against wear during use. The overprint varnish, however, may also be vulnerable to interactions with volatile perfume composition components that diffuse across packaging materials. The volatile perfume composition components may interact with the overprint varnish, causing it to soften and lose its ability to protect the graphic from damage. The overprint varnish may comprise one of a very low Tg° C. polymer, a polyurethane dispersion, a colloidal dispersion, a surfactant, talc, ammonia, water, and/or combinations thereof. Any other component described in the ink composition may also be useful in the OPV. The packaging material may include a polymeric film, an ink, and an overprint varnish.
The overprint varnish may be applied to the printed substrate by any method known in the art. The overprint varnish may be applied to the entire substrate, to only the ink-printed area, or to any combination thereof. The overprint varnish may be applied to the substrate using ink jet printers, flexographic printing presses, gravure printing presses, or a combination thereof. In one form, the overprint varnish is printed using an 80-100% screen printing plate. The overprint varnish may be printed after the inks are printed and allowed to dry.
The following examples and comparative examples are provided to help illustrate the packaged absorbent articles described herein. The exemplified perfume compositions may be prepared by conventional formulation and mixing techniques. It will be appreciated that other modifications of the perfume compositions and packaging materials described herein within the skill of those in the formulation art may be undertaken. All parts, percentages, and ratios herein are by weight unless otherwise specified.
Diffusion rates of carrier components of perfume compositions are determined according to the Diffusion Rate Test Method disclosed herein. The Diffusion Rate Test Method calculates the rate of diffusion across various packaging materials.
Comparative Example 1 is a perfume composition comprising dipropylene glycol as a carrier component. Example 1 is a perfume composition comprising isopropyl myristate as a carrier component. The diffusion rates of the carrier components of Comparative Example 1 and Example 1 are tested according to the Diffusion Rate Test Method to determine the diffusion rate of the two carrier components across a polyethylene film devoid of ink and overprint varnish.
As shown in Table 1, isopropyl myristate is water-insoluble, has a low vapor pressure, and exhibits little or no diffusion across the polyethylene film. Dipropylene glycol, on the other hand, is water-soluble, has a higher vapor pressure, and diffuses across the polyethylene film at a measurable rate. Without wishing to be bound by theory, it is believed that diffusion across a packaging material, such as a polyethylene film, may allow components of perfume compositions to interact with ink and/or overprint varnish disposed on the consumer-facing side of the packaging material. Therefore, selection of perfume composition components that do not diffuse, or diffuse at a very low level, across packaging materials may reduce or inhibit interaction of perfume composition components and the inks and/or overprint varnish disposed on packaging materials.
The diffusion rate of the perfume composition of Comparative Example 1 across polyethylene film devoid of ink and overprint varnish, with ink only, with overprint varnish only, and with both ink and overprint varnish is shown in
Referring to
The following aspects of the disclosure are exemplary only and are not intended to limit the scope of the disclosure.
The Diffusion Rate Test Method calculates the rate of diffusion across various packaging materials. A schematic of the test set-up can be seen in
Solid Phase Micro Extraction (SPME) is performed by inserting a needle 1820 containing an extracting-phase fiber 1821 through the septum of the 40 mL glass vial cap 1812. Volatile compounds 1806 are absorbed onto the extracting-phase fiber 1821 for a fixed time. The fiber is then inserted into a gas chromatogram injection port for analysis of volatile compounds in the headspace.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests, or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present disclosure have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the present disclosure. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this present disclosure.
This application claims the benefit, under 35 U.S.C. 119(e), of U.S. Provisional Patent Application No. 63/181,986, filed on Apr. 30, 2021, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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63181986 | Apr 2021 | US |