The present invention is directed to a fire protection sprinkler system and, in particular, to an inerting system for providing an atmosphere within the dry portion of a dry sprinkler system that is high in inert gas and, therefore, low in oxygen.
Water in a steel iron or other low alloy ferrous pipe of a fire protection sprinkler system causes corrosion of the metal from the oxygen in the air and water. While it is known to modify the atmosphere, or gas mixture, within a sprinkler system to reduce corrosion, known systems are difficult to install and difficult to operate, thereby incurring a significant cost for the installation and maintenance of the systems. As a result, the benefits of modified atmospheres within sprinkler systems are not fully realized.
The present invention provides an apparatus and method that is capable of changing the atmosphere of the piping in a complex fire protection sprinkler system from one in which the concentration of oxygen supports significant corrosion of the metal to one in which a non-corrosive inert gas, such as nitrogen, has replaced almost all of the oxygen. So, corrosion comes to a virtual standstill. This is accomplished by an apparatus and method that is automated thereby reducing or even eliminating maintenance technician labor and potential error. Also, it is possible to process the various parts, or zones, of a complex sprinkler system from a single location, for example, at the sprinkler system riser room or in a central source of inerting gas. This facilitates simple installation, monitoring and maintenance.
A fire protection sprinkler system inerting apparatus and method, according to an aspect of the invention, includes selectively connecting an inert gas source and a gas vent to the fire protection sprinkler system with a valve system and controlling the valve system. The valve system is controlled to selectively connect the inert gas source with the sprinkler system to add inert gas to the sprinkler system to increase the proportion of inert gas in the gas mixture within the sprinkler system and to operate the gas vent to discharge a portion of the gas mixture from the sprinkler system.
The valve system may be controlled to open the gas vent to discharge a portion of the air from the sprinkler system when the inert gas source is disconnected from the sprinkler system and to close the gas vent when the inert gas source is adding inert gas to the sprinkler system. The inerting system may be connected with the sprinkler system with a supply line or manifold. In this manner, the inert gas source supplies inert gas through the supply line to the sprinkler system and the gas vent discharges a portion of the gas mixture from the sprinkler system through the supply line. A pressure transducer may sense pressure in the supply line and provide pressure data. A control opens and closes the gas vent and connects and disconnects the inert gas source in response to the pressure data.
A float-operated valve that is adapted to discharge gas and not water may be connected to contain water supplied to the fire protection sprinkler system responding to a fire. The float-operated valve may be connected either at the gas vent or between the supply line and the fire protection sprinkler system.
A multiple zone fire protection sprinkler system inerting apparatus and method for use with a fire protection sprinkler system having a plurality of zones, according to another aspect of the invention, includes selectively connecting an inert gas source and a gas vent with a valve system to the plurality of zones of the fire protection sprinkler system. The valve system is controlled to selectively connect the inert gas source with the plurality of zones of the sprinkler system to add inert gas to the zones to increase the proportion of inert gas in the gas mixture within the plurality of zones of the sprinkler system and to selectively operate the at least one gas vent to discharge a portion of the gas mixture from the plurality of zones of the sprinkler system.
The valve system may be operated so that the gas vent discharges a portion of the gas mixture from the plurality of zones of the sprinkler system when the inert gas source is disconnected from the plurality of zones of the sprinkler system and to close the gas vent when the inert gas source is adding inert gas to the plurality of zones of the sprinkler system. A supply line or manifold may be adapted to connect the inerting system with the plurality of zones of the sprinkler system, such that the inert gas source supplies inert gas through the supply line to the plurality of zones of the sprinkler system. The gas vent may discharge at least a portion of the gas mixture from the plurality of zones of the sprinkler system through the supply line. A pressure transducer may sense pressure in the supply line and provide pressure data, wherein the gas vent is opened and closed and the inert gas source is connected and disconnected in response to the pressure data. A plurality of supply lines, or manifolds, may be provided, each connected with a plurality of zones of the fire protection sprinkler system. Each supply line may include a plurality of check-valves for maintaining isolation between the zones. Each zone may be connected with the gas vent through a check-valve in the supply line. Each zone may be connected with the inert gas source through a check-valve in the supply line.
A float-operated valve that is adapted to discharge gas and not water may be connected to the at least one supply line in order to contain water supplied to the fire protection sprinkler system responding to a fire. The float-operated valve may be connected either at the gas vent or between the valve system and the fire protection sprinkler system.
These and other objects, advantages and features of this invention will become apparent upon review of the following specification in conjunction with the drawings.
a-2d are a combination of pneumatic and electrical diagrams of the inerting system of
a-3d are pneumatic diagrams of an alternative embodiment of an inerting system in various stages of operation with darkened lines illustrating operative flow paths;
a and 6b are a piping and control diagram of the inerting system in
Referring now to the drawings and the illustrative embodiments depicted therein, an inerting system, or apparatus, 13 is provided for use with a dry fire protection sprinkler system 10 having a dry or pre-action valve 11 and a riser 12 downstream of valve 11 (
Inerting system 13 includes an inert gas source 14 and a gas vent 16 (
Inerting system 13 includes a source 40 of compressed air from compressor 42 and a gas maintenance device 44 to supply either inert gas from inert gas source 14 or compressed air from compressed air source 40 to a supply line, or manifold, 22. Supply line 22 can be connected at a variety of locations on the sprinkler system, such as to a mechanical tee on the riser, the dry pre-action air inlet on the valve trim, or the like. Supply line 22 is supplied to fire protection sprinkler system 10 and may be connected to the sprinkler system at a mechanical tee 26 formed on riser 12. Gas vent 16 is also in fluid connection with supply line 22. In this manner, a single supply line can be connected with the fire protection sprinkler system, such as to riser 12 or other location for introducing gas into the sprinkler system. The dual use of a single line for both supplying gas and venting is achieved by controller 20 sequencing the opening and closing action of actuated valves included with the inerting system. This is possible because gas vent 16 may vent gas from sprinkler system 10 through the same supply line that supplies inert gas rather than having to be connected directly to sprinkler system 10 such as at a location remote from riser 12. However, it should be understood that it is possible to have a gas vent connect with sprinkler system 10 at a location that is remote from riser 12 particularly if it is desired to connect a gas analyzer to the sprinkler system to ensure that the sprinkler system is thoroughly inerted including portions of the sprinkler system that are remote from riser 12. Such remote gas vent may be of the type disclosed in commonly assigned U.S. patent application Ser. No. 12/606,287, filed on Oct. 27, 2009, entitled CONTROLLED DISCHARGE GAS VENT, the disclosure of which is hereby incorporated herein by reference.
In the illustrated embodiment, inerting system 13 is a packaged pre-engineered, preassembled system that can be installed in a riser room 24 without any sprinkler system accessories added downstream of riser 12. Also, a minimal amount of specialized technician labor is required to connect and operate the inerting system. Valve system 18 includes a series of valves 19A-19D that are control actuated valves as the type known in the art and operated by control device 20. While valves 19A-19D are electrically actuated valves, they could alternatively be pneumatically or hydraulically actuated, or the like. Valve system 18 may further include one or more manually operated valves 21A and 21B that may, alternatively, be control actuated valves. Manually operated valves are used in the illustrated embodiment because they are included in an off-the-shelf gas maintenance device 44 that is approved and specified by the National Fire Protection Association Code (NFPA13), Underwriting Laboratory (UL) and FM Global and, therefore, allows inerting system 13 to be used without further certification.
In operation, with control actuated valve 19A and manual valve 21A open and the rest of the valves closed, compressed air is supplied to the fire protection sprinkler system from compressor 42 at compressor output pressure in order to pressurize the sprinkler system quickly, such as within 30 minutes, or the like, as seen in
By closing control actuated valve 19A and opening control actuated valves 19B and 19C, the compressed air is routed through air separation membrane 15 to produce an inert gas, such as nitrogen, at source 14 and to supply the inert gas to the sprinkler system through gas maintenance device 44, as seen in
When control device 20 determines via a pressure sensor 52 that the system pressure has reached a high set point, such as 60 psig, control device 20 closes control actuated valves 19B and 19C and opens control actuated valve 19D. This starts venting of sprinkler system 10 through gas vent 16. Gas vent 16 includes an internal orifice (not shown) that controls the rate of gas discharge. In the illustrated embodiment, the depressurization during the inerting cycle of the sprinkler system is intended to take approximately five to ten times as long as it takes to pressurize the sprinkler system with inert gas. The falling pressure in a sprinkler system results from the deliberate partial venting of the air having higher oxygen content from the sprinkler system. It is subsequently replaced with high nitrogen content gas. When the pressure in the sprinkler system decreases to a preset level sensed by pressure sensor 52, such as 30 psig, control actuated valve 19D closes and control actuated valves 19B and 19C open. Nitrogen now flows into the sprinkler system through gas maintenance device 44 to replace the air mixture that was previously vented.
This repeating cycle of partial venting and re-supply of inert gas is repeated in the illustrated embodiment until the nitrogen level in the sprinkler system is at a desired level, all the while the sprinkler system remaining in service protecting the facility in which it is located. This may be after a preset number of cycles or time or according to nitrogen/oxygen percentages as measured by a gas analyzer (not shown). By way of example, the complete inerting process in the illustrated embodiment may take place within approximately 60 hours to 150 hours. Once inerting of the sprinkler system is complete, gas vent 16 will remain closed and inert gas source 14 will be left in communication with the sprinkler system in a pressure maintenance mode in order to replace any loss of nitrogen, such as through leaks in the sprinkler system, with nitrogen rich gas.
In the illustrated embodiment, when control actuated valve 19D is opened, valves 19B and 19C are closed. Thus, control device 20 causes valve system 18 to operate gas vent 16 to discharge a portion of the air from the sprinkler system when inert gas source 14 is disconnected from the sprinkler system. In this manner, inerting system 13 is capable of obtaining a certain level of inert gas in the sprinkler system with a smaller inert gas source 14 than prior systems which continue to supply inert gas to the sprinkler system without regard to whether air is being discharged from the sprinkler system or not. Also, as previously set forth in certain embodiments, the gas vent may discharge a portion of the air from the sprinkler system through the same supply line, or manifold, as used by the inert gas source to supply inert gas to the sprinkler system allowing inerting to take place entirely within the riser room and within the confines of the inerting apparatus package.
In the illustrated embodiment, gas vent 16 is configured to discharge gas and not water from the sprinkler system. Such float valves are commercially available, such as from APCO Willamette Corporation. In other embodiments, the float valve is located where supply line 22 connects with the sprinkler system, as will be explained in more detail below. Also, gas vent 16 may optionally include a back-pressure regulator downstream of the gas vent. Such back-pressure regulator allows the gas vent to discharge gas above a particular pressure level and to stop discharging when the pressure has dropped below a lower pressure as disclosed in U.S. patent application Ser. No. 12/606,287, filed on Oct. 27, 2009, entitled CONTROLLED DISCHARGE GAS VENT. Also, while control actuated valve 19D is shown positioned between gas vent 16 and supply line 22, the skilled artisan would recognize that the control actuated valve could also be located at the outlet to the gas vent in order to selectively close the gas vent. Also, a filter may be provided between the control actuated valve and the gas vent in order to keep debris from clogging the small orifice in the gas vent.
In an alternative embodiment, an inerting system 113 may be provided to separately inert each zone of a multiple zone fire protection sprinkler system (
Because each module 100 is generally the same, only one will be described. The portion of valve system 118 for each module includes manually operated valves 121A, 121B and 121C associated with gas maintenance device 144 and control actuated valves 119A, 119B and 119C operated by control device 120. Each module further includes a pressure sensor 152 for use by control device 120 in reading system pressure. With one or more compressors (not shown) started, compressed air is supplied through a compressed air/nitrogen line 114. With control actuated valve 119A open and manual valves 121A and 121B open, compressed air flows into the sprinkler system to provide a fast fill of the zones of the sprinkler system with compressed air, as seen in
In response to an input selection on a control panel (not shown), valve 119A remains open and nitrogen is supplied from an inert gas source through line 114 through pressure regulator 146 to the zone, as shown in
Each module 100 includes gas vent in the form of an air/water separator 130, a filter 136 for avoiding debris from clogging the orifice therein, and control actuated valve 119B that selectively closes and opens the discharge of the air/water separator. An optional pressure regulator 134 may be provided in the manner previously described. All modules 100 may be controlled by a common control device 120. Each supply line 122 of each module 100 is connected with a zone, such as at the riser for that zone. This allows inerting system 113 to be located in a common riser room for the zones. Also, individual zones may be taken down for maintenance and brought back on line in the manner previously described while maintaining the inert status of the remaining zones.
An alternative inerting system 200 is capable of inerting multiple zones concurrently from a common supply line or manifold (
In operation, when inlet valve 219A is open, the inert gas fills the parallel zones via supply line leg 222c and the leg 222a going to each zone through the respective check-valve 260 for that zone. Once transducer 252 senses a particular pressure, such as 35 PSIG, for example, valve 219A is closed and valve 219b for the associated venting orifice 206 is opened. This allows the gas mixture in all parallel zones to vent through leg 222b that connects each zone with the venting orifice through a check-valve 260. When the pressure sensed by transducer 252 drops to a lower pressure level, such as 25 PSIG, for example, valve 219B is closed and valve 219A is opened to introduce inert gas to the parallel zones.
Besides reducing the hardware necessary to inert multiple zones and facilitating automating of the inerting process, system 200 allows those zones to be inerted from a common inert gas line, such as from a plant nitrogen line, a nitrogen generator, or the like. Reference is made to
Connection with a zone 262 is illustrated in
Advantageous operation of system 200 can be illustrated by reference to
Once the inerting cycle for a manifold is complete, control 220 begins the inerting cycle for the next manifold. Once the zones connected with a manifold are inerted, the source of inert gas is occasionally connected with that manifold in response to pressure levels in those zones dropping to a particular level as a result of leaks in the zones. This is shown as individual impulses in the chart. This can carry on until it is necessary to interrupt the integrity of the sprinkler system, such as for maintenance, or the like. However, only the zones associated with one manifold need to be taken off of inert gas, such as for maintenance, with the remaining zones fully protected from corrosion.
While the foregoing description describes several embodiments of the present invention, it will be understood by those skilled in the art that variations and modifications to these embodiments may be made without departing from the spirit and scope of the invention, as defined in the claims below. The present invention encompasses all combinations of various embodiments or aspects of the invention described herein. It is understood that any and all embodiments of the present invention may be taken in conjunction with any other embodiment to describe additional embodiments of the present invention. Furthermore, any elements of an embodiment may be combined with any and all other elements of any of the embodiments to describe additional embodiments.
This application claims priority from U.S. provisional patent application Ser. No. 61/383,396, filed on Sep. 16, 2010, the disclosure of which is hereby incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/51907 | 9/16/2011 | WO | 00 | 3/14/2013 |
Number | Date | Country | |
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61383396 | Sep 2010 | US |