Articles are packaged in display packaging (such as blister packs or the like) that are placed within secondary containers that are placed within primary containers during transport of those articles from a manufacturing facility to a retail facility. It is time-consuming for an employee at the retail facility to unpack each of the display packages from the primary and secondary containers and to then load the display packages onto a display peg hook. Thus, a need exists for a device, product, or technique to speed up the process of loading the display packages onto display peg hooks in a retail facility.
The present invention is directed to a packaged set of articles. The packaged set of articles includes a container defining an internal cavity. The container may be altered between a closed state and an open state. A plurality of packages may be located in the internal cavity of the container in a single file arrangement. Each of the packages may comprise a receiving cavity within which an article, such as a toothbrush, is disposed. The packages may also have an aperture that permits the package to be hung from a pegboard hook in a retail environment. Furthermore, an elongated rod may be located within the internal cavity of the container in a position such that the elongated rod extends through the apertures of each of the packages. This enables the elongated rod and packages to be removed from the container simultaneously so that the elongated rod can be used to facilitate loading of the packages onto a pegboard hook.
In one aspect, the invention may be a packaged set of articles comprising: a container defining an internal cavity, the container being alterable between: (1) a closed state in which the internal cavity is enclosed; and (2) an open state in which an opening is formed into the internal cavity for unloading articles from the internal cavity; a plurality of packages located in the internal cavity of the container in a single file arrangement, each of the packages comprising a receiving cavity and an aperture; an article disposed within the receiving cavity of each of the packages; and an elongated rod located within the internal cavity of the container and extending through the apertures of each of the plurality of packages, the elongated rod comprising a mounting cavity.
In another aspect, the invention may be a method of loading packages onto a support member for retail display, the method comprising: a) providing a container defining an internal cavity with a plurality of packages located in the internal cavity, each of the packages containing an article; b) opening the container to provide access to the packages in the internal cavity; c) grasping an elongated rod that is located in the internal cavity and that extends through an aperture of each of the packages and removing the elongated rod from the internal cavity, each of the packages hanging from the elongated rod and being removed from the internal cavity along with the elongated rod; d) coupling the elongated rod to the support member; e) moving the packages onto the support member so that the packages are hanging from the support member; and f) decoupling the elongated rod from the support member.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:
The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the invention are illustrated by reference to the exemplified embodiments. Accordingly, the invention expressly should not be limited to such exemplary embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features; the scope of the invention being defined by the claims appended hereto.
As used throughout, ranges are used as shorthand for describing each and every value that is within the range. Any value within the range can be selected as the terminus of the range. In addition, all references cited herein are hereby incorporated by reference in their entireties. In the event of a conflict in a definition in the present disclosure and that of a cited reference, the present disclosure controls.
Referring to
In the exemplified embodiment, the container 100 comprises a bottom end 101, a top end 102, a front wall 103, a rear wall 104, a first sidewall 105, and a second sidewall 106. Thus, in the exemplified embodiment the container 100 has a rectangular shape. However, the invention is not to be so limited in all embodiments and the container 100 can take on other shapes in other embodiments as should be appreciated by persons skilled in the art. The container 100 may be formed of a cardboard material in some embodiments, or it may be formed of other materials such as plastic or the like so long as it is capable of being used in accordance with the teachings set forth herein.
The container comprises a base portion 110 and a cover portion 130. In the exemplified embodiment, the base portion 110 and the cover portion 130 are coupled together by a pre-weakened line 107. Furthermore, in the exemplified embodiment the pre-weakened line 107 has an arcuate shape with a concave side facing the bottom end 101 of the container 100 and a convex side facing the top end 102 of the container 100. However, the invention is not to be limited by the particular configuration of the pre-weakened line 107 in all embodiments. Thus, in other embodiments the pre-weakened line 107 may be a straight line that collectively forms a rectangular or square shape that extends along the front and rear walls 103, 104 and the first and second sidewalls 105, 106.
In the exemplified embodiment, the pre-weakened line 107 is a perforation line, which is a line formed by a series of spaced apart cuts, perforations, holes, or apertures that are formed into the container 100. However, the pre-weakened line 107 may be a fold line, a depression, an indentation, a score line, or the like that facilitates tearing of the container 100 along the pre-weakened line 107 to separate the cover portion 130 from the base portion 110. Thus, the pre-weakened line 107 makes it easy to tear the container 100 therealong and creates a smooth, even tear so that the edges of the base and cover portions 110, 130 of the container 100 are smooth even after separation. Tearing the container 100 along the pre-weakened line 107 alters the container 100 from a closed state (
Although a pre-weakened line 107 is shown in the drawings for altering the container 100 between the closed state and the open state, the invention is not to be so limited in all embodiments. Thus, the cover portion 130 may be coupled to the base portion 110 by a hinge, including a living hinge. Alternatively, the cover portion 130 may be a lid that slides over the top of the base portion 110 and that can be repetitively removed from the base portion 110 and re-coupled onto the base portion 110 to alter the container 100 between the open and closed states. In still other embodiments, the cover portion 130 may be a screw top or a lid coupled to the base portion 110 with a friction fit. Thus, the base and cover portions 110, 130 may have any shape, structure, and coupling relationship desired so long as they are configured to alter the container 100 between a closed state and an open state. The base and cover portions 110, 130 may be separated from each other in the open state or they may remain coupled to one another in the open state.
Moreover, in still other embodiments the container 100 may not have separate base and cover portions but may instead be a unitary box that can be opened and closed using traditional and conventional techniques. Specifically, the container 100 may have flaps that can be pivoted downwards into a closed position and then taped together. To alter the container into the open state, the tape is cut or removed and the flaps are pivoted upwardly into an open position at which time the packages 200 may be loaded into or unloaded from the container. Thus, the container 100 may be a folding carton, paperboard carton, paperboard box, a rigid box, a set-up box, a corrugated box, a corrugated board, a corrugated fiberboard, a combined board, a cardboard box, a shipper box, a master pack, or the like. In certain embodiments, the specific type of product used for the container 100 is not limiting of the invention. In still other embodiments the container 100 could be a bag that has an internal cavity that encloses the packages 200. Such a bag may be formed of a plastic material such as high-density polyethylene, low-density polyethylene, linear low-density polyethylene, or the like. The bags may also made from foil or lined with foil and may be a combination of polyethylene and foil.
Referring to
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In the exemplified embodiment, each of the plurality of packages 200 is a blister-style package comprising a backer panel 201 and a front cover 202 that is coupled to the backer panel 201 so that a receiving cavity 203 is formed between the front cover 202 and the backer panel 201. In the exemplified embodiment, the backer panel 201 is a flat panel formed of cardboard and the front cover 202 is a three-dimensionally contoured thermoformed plastic. The front cover 202 may be transparent or translucent in some embodiments. Each of the packages 200 has a display side (i.e., a front side) 204 and a non-display side (i.e., a rear side) 205. In the exemplified embodiment, the display side 204 of each of the packages 200 faces the front wall 103 of the container 100 and the non-display side 205 of each of the packages 200 faces the rear wall 104 of the container 100. Thus, the front cover 202 extends from the backer panel 201 in a direction towards the front wall 103 of the container 100.
The display side 204 of the packages 200 may include desirable indicia, ornamentation, coloring, instructions, or the like that is desired to be visible to a consumer when the packages 200 are hanging from a pegboard hook or otherwise displayed in a retail environment. There may also be indicia, writing, instructions, or the like on the non-display side 205. However, the indicia on the display side 204 is the indicia that is desired to be displayed to a consumer to entice purchase of the article 300 whereas the indicia on the non-display side 205 may include information more valuable to a consumer after purchase.
At least one article 300 is located within the receiving cavity 203 of each of the packages 200. In the exemplified embodiment, exactly one article 300 is located within each of the packages 200. However, it is possible that more than one of the articles 300 may be located in the receiving cavity 203 of each of the packages 200 in other embodiments. In the exemplified embodiment, each of the articles 300 is a toothbrush. Furthermore, in the exemplified embodiment each of the toothbrushes are of the same style. What this means is that each of the toothbrushes contained within the container 100 have the same handle structure, bristle pattern, tongue cleaner pattern, and the like. The toothbrushes may have different colors, but they are the same type or style of toothbrush. This is important because all of the toothbrushes contained within the container 100 will eventually be hanging from the same pegboard hook in a retail store, and it is typically desirable for each of the items hanging from a single pegboard hook to be the same item (with possible differences in color or other ancillary features).
Although toothbrushes are used as the article 300 in the exemplified embodiment, the invention is not to be so limited in all embodiments. The article 300 may be any article that is typically displayed in a retail environment in its packaged form while hanging from a pegboard hook. Thus, the specific type of article used is not to be limiting of the present invention unless so specified in the claims.
Referring to
Referring to
The elongated rod 400 is located in the internal cavity 109 of the container 100 in a manner such that the elongated rod 400 is coupled to each of the packages 200 in the internal cavity 109 of the container 100. More specifically, while packaged in the container 100, the elongated rod 400 extends through the apertures 206 of each of the packages 200 that are contained in the container 100. Thus, if a user were to lift the elongated rod 400 out of the container 100, all of the packages 200 would also be lifted out of the container 100 along with the elongated rod 400.
As noted above, the elongated rod 400 extends from the first end 401 to the second end 402. The elongated rod 400 has an opening 403 in the first end 401 that forms a passageway into a mounting cavity 404 of the elongated rod 400. Thus, a portion of the elongated rod 400 is hollow and defines the mounting cavity 404 so that the elongated rod 400 may be coupled to a pegboard hook during loading of the packages 200 onto the pegboard hook, as described below with reference to
The elongated rod 400 comprises a support portion 405 and a stopper 406. The support portion 405 is the portion on which the packages 200 hang and the stopper 406 forms the second end 402 of the elongated rod 400. In the exemplified embodiment, the second end 402 of the elongated rod 400 is closed, although this is not required in all embodiments and the second end 402 may comprise an opening similar to the first end 401 in other embodiments. In the exemplified embodiment, the mounting cavity 404 extends through the entirety of the support portion 405 and into the stopper 406. However, the invention is not to be so limited in all embodiments and the mounting cavity 404 may extend only partially through the support portion 405 (see, for example,
In the exemplified embodiment, the support portion 405 of the elongated rod 400 is tubular and the mounting cavity 404 has a circular or oval-shaped transverse cross-sectional profile. Furthermore, in the exemplified embodiment the stopper 406 of the elongated rod 400 is a bulbous-shaped structure that forms the second end 402 of the elongated rod 400. However, the stopper 406 may take on other shapes and forms. For example, the stopper 406 may be formed by one or more tabs extending radially from the support portion 405 to prevent the packages 200 from sliding past the stopper 406 in the direction of the second end 402 of the elongated rod 400. Basically, the stopper 406 may be any structure that prevents the packages 200 from sliding thereover.
In the exemplified embodiment, the apertures 206 of the packages 200 have a first cross-sectional profile, the support portion 405 of the elongated rod 400 has a second cross-sectional profile, and the stopper 406 has a third cross-sectional profile. The apertures 206 and the elongated rod 400 are configured so that the second cross-sectional profile of the support portion 405 of the elongated rod 400 fits into the first cross-sectional profile of the apertures 206 of the packages 200 and the third cross-sectional profile of the stopper 406 does not fit into the first cross-sectional profile of the apertures 206. Thus, the packages 200 cannot pass over the stopper 406 because the stopper 406 cannot fit into the apertures 206. This prevents the packages 200 from sliding off of the elongated rod 400 from the second end 402 of the elongated rod 400. Thus, the packages 200 can only be removed from the elongated rod 400 by sliding them off from the first end 401 of the elongated rod 400. As shown in
Referring again to
Once the container 100 has been altered into the open state, the internal cavity 109 of the container 100 has an open end (likely the top end of the internal cavity 109 is open, but it may be any other end of the internal cavity 109). Thus, with the container 100 in the open state, the elongated rod 400 with the packages 200 hanging therefrom can be removed from the internal cavity 109 of the container 100. Specifically, as a user grips on the elongated rod 400 and pulls it out of the internal cavity 109, the packages 200 will also be removed from the internal cavity 109 because the elongated rod 400 extends through the apertures 206 of each of the packages 200.
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The support portion 605 of the elongated rod 600 extends from the first end 601 of the elongated rod 600 to a second end 607. The support portion 605 has a length L1 measured between the first end 601 of the elongated rod 600 and the second end 607 of the support portion 605. In this embodiment, the entirety of the support portion 605 is not hollow, meaning the mounting cavity 604 does not extend through the entirety of the support portion 605. Rather, in this embodiment the support portion 605 comprises a hollow section 608 and a solid section (or non-hollow section) 609. The mounting cavity 604 exists only within the hollow section 608 and not within the solid section 609. In some embodiments, the solid portion 609 may comprise at least 60%, or at least 70%, or at least 75%, or at least 80%, or at least 85%, or at least 90% of the length L1 of the support portion 605 with the hollow portion 608 comprising the remainder of the length L1 of the support portion 605.
The elongated rod 600 may be coupled to the pegboard hook 500 by inserting the distal end 501 of the pegboard hook 500 into the mounting cavity 604 of the elongated rod 600. Because the mounting cavity 604 is shallow, only a distal portion 502 of the pegboard hook 500 can be inserted into the mounting cavity 604. Thus, in this embodiment, rather than sliding the elongated rod 600 onto the pegboard hook 500, the elongated rod 600 is maintained stationary and the packages 200 are slid in the first axial direction D1 from the elongated rod 600 onto the pegboard hook 500. Of course, this same process may be achieved using the elongated rod 400 by merely not fully inserting the pegboard hook 500 into the mounting cavity 404, but by only inserting the distal portion 502 of the pegboard hook 500 into the mounting cavity 404.
While the invention has been described with respect to specific examples including presently preferred modes of carrying out the invention, those skilled in the art will appreciate that there are numerous variations and permutations of the above described systems and techniques. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the present invention. Thus, the spirit and scope of the invention should be construed broadly as set forth in the appended claims.
This application claims priority to U.S. Provisional Patent Application No. 62/654,843, filed on Apr. 9, 2018, the entirety of which is incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/026314 | 4/8/2019 | WO | 00 |
Number | Date | Country | |
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62654843 | Apr 2018 | US |