Patent Application
20250136340
The present disclosure relates to a packaging and a packaging production method.
PTL 1 relates to a package of a tobacco product etc., and discloses that the package includes a base paper constituting a package body, a color ink layer applied to the base paper, a flat and smooth glossy layer that imparts glossiness to the color ink layer, and a protruding layer on the glossy layer, the protruding layer being obtained by printing a transparent varnish into having a protruding shape under specified conditions.
PTL 1: Japanese Patent No. 5815719
In most tobacco products, 20 tobacco pieces wrapped with an inner wrapping paper (paper having an aluminum layer on the inner side) are packed in a hard package made of a heavy paper or a soft package made of a thin paper, and either package is further wrapped with a film such as a shrink film (refer a related art such as PTL 1,
In recent years, consumers have sought increased cleanness and safety in various products. In particular, recent years have seen viral infections grow into a global threat, and it is possible that the packages of tobacco products classified as food would also be required to take antibacterial and/or antiviral measures.
An object of the present disclosure is to provide a tobacco product packaging that has antibacterial performance and antiviral performance.
A first feature of the present disclosure completed under the aforementioned object is a packaging accommodating a tobacco product and having a region in at least a part of a surface thereof, the region exhibiting antibacterial properties and/or antiviral properties.
A second feature may be a hard package made of a heavy paper or a soft package made of a thin paper.
In a third feature, a layer containing an additive having antibacterial performance and/or antiviral performance may be present in the surface.
In a fourth feature, the additive may be at least one selected from the group consisting of silver ion-based, titanium oxide-based, calcium hydroxide-based, halogen-based, copper ion-based, peroxide/ozone-based, quaternary ammonium-based, amine-based, alcohol-based, aldehyde-based, phenol-based, carboxylic acid-based, isothiocyanate-based, isothiazoline-based, biguanide-based, pyridine-based, epoxide-based, and surfactant-based substances.
In a fifth feature, the additive may be applied to 60% or more of the surface.
A sixth feature is a packaging production method for producing a packaging that accommodates a tobacco product and that has a region in at least a part of a surface thereof, the region exhibiting antibacterial properties and/or antiviral properties, the method including applying, to a substrate of the packaging, a printing ink that has the antibacterial properties and/or antiviral properties or a varnish that has the antibacterial properties and/or antiviral properties.
According to the first feature, a packaging that is imparted with antibacterial performance and/or antiviral performance and that accommodates a tobacco product can be provided.
According to the second feature, the benefits of the antibacterial performance and antiviral performance can be enjoyed while carrying the package in a bag, a pocket, etc.
According to the third, fourth, and fifth features, the antibacterial performance and the antiviral performance can be imparted to the packaging.
According to the sixth feature, a packaging that is imparted with antibacterial performance and antiviral performance and that accommodate a tobacco product can be produced.
Embodiments of the present disclosure will now be described in detail by referring to the attached drawings. The embodiments described below are merely illustrative and do not limit the technical scope of the present disclosure. In the drawings, the same parts are represented by the same reference sign.
In the present disclosure, a phrase indicating a numerical range, such as “X or more and Y or less” and “X to Y” means a numerical range that includes the disclosed upper and lower limits unless otherwise noted.
In each of the embodiments of the present disclosure, the tobacco product to be accommodated is not particularly limited. Examples of the tobacco product include cigarettes (filter cigarettes, non-filter cigarettes (filter-less), cigars, cigarillos, electronic cigarettes, and smokeless tobaccos (chewing tobaccos and snuff).
A packaging 1 according to a first embodiment accommodates a tobacco product, and has a region in at least a part of a surface thereof, the region exhibiting antibacterial properties and/or antiviral properties.
Here, as directions are illustrated in
Furthermore, as illustrated in
The hard package is also referred to as a hard pack, a box, or a hard box-type package, for example, and is formed by assembling a base paper into a box shape constituted by a package body 2 and a lid 3 as illustrated in
Heavy papers such as one-side coated papers, art post papers, and cast coated papers can be used as the base paper used as the material for the hard package. The base paper is preferably a paper having a smooth and flat surface since the brightness of the hard package can be enhanced. The thickness of the base paper is not particularly limited.
The grammage of the base paper is preferably 100 gsm or more and more preferably 180 gsm or more and more preferably 400 gsm or less and yet more preferably 240 gsm or less from the viewpoints of strength and formability for assembling into a box shape.
The surface of the hard package has antibacterial properties and/or antiviral properties. In
The region 8 that has antibacterial properties and/or antiviral properties exists as a layer that contains an additive that has antibacterial performance and/or antiviral performance. The additive in a form of a printing ink or a varnish is applied to a substrate of the packaging. Specifically, a printing ink that contains the aforementioned additive so as to exhibit the antibacterial properties and/or antiviral properties or a varnish that contains the aforementioned additive so as to exhibit the antibacterial properties and/or antiviral properties is used. These printing ink and varnish are preferably all water-soluble.
The region 8 that exhibits antibacterial properties and/or antiviral properties is at least a part of the surface of the hard package; however, from the viewpoint of providing wrapping that has antibacterial properties and/or antiviral properties, an area of preferably 60% or more, more preferably 70% or more, and yet more preferably 80% or more of the entire surface of the hard package exhibits antibacterial properties and/or antiviral properties. 95% or less is preferable as the blank, and, the printing ink or the varnish used in this embodiment is most preferably applied to substantially all of the hard package surface as the outer surface after forming.
The printing ink and the varnish can be applied by, for example, printing. When application is to be carried out on a part of the hard package surface, any desired site can be selected, and, for example, the entire front surface, the entire rear surface, or the like of the hard package can be selected.
After application of the printing ink or the varnish, the application amount in a dry state is preferably 1 g/m2 or more and 20 g/m2 or less, more preferably 2 g/m2 or more and 10 g/m2 or less, and particularly preferably 4 g/m2 or more and 8 g/m2 or less in order to impart the antibacterial and antiviral performance.
Here, “antibacterial” means suppression of bacterial growth on the product surface. In addition, “antiviral” means decreasing the number of viruses on the product surface.
The antibacterial activity evaluation is done by a test based on JIS Z 2801:2010 (Antibacterial products—Test for antibacterial activity and efficacy). According to this test, a product can be determined to have an antibacterial efficacy when the vial count of bacteria (usually Escherichia coli and Staphylococcus aureus) on the surface of an antibacterial product after a pretreatment that involves predetermined durability tests (waterproofing test and light resistance test) is equal to or less than one hundredth (antibacterial activity value of 2.0 or more) of that of the surface of a non-antibacterial product.
Furthermore, the antiviral activity evaluation is done by a test based on ISO 21702:2019 (Measurement of antiviral activity on plastics and other non-porous surfaces). According to this test, a product can be determined to have an antiviral efficacy when the count of viruses (influenza virus and feline calicivirus) on the surface of an antiviral product after a pretreatment that involves predetermined durability tests (waterproofing test and light resistance test) is equal to or less than one hundredth (antiviral activity value of 2.0 or more) of that of the surface of a non-antiviral product.
For both the antibacterial activity evaluation and the antiviral activity evaluation, a durability test is required in order to voluntarily register products to The Society of International sustaining growth for Antimicrobial Articles (SIAA). A waterproofing test and a light resistance test are available as the durability test.
In a waterproofing test, under an assumption that a treated product imparted with antibacterial and/or antiviral functions would have the product surface lose its functions and would thereby exhibit degraded performance when the treated product comes into contact with water (or warm water), a test specimen is treated under test conditions (water temperature and immersion time) determined according to the waterproofing test category and is then subjected to a test (antibacterial activity test or an antiviral activity test) according to the performance of the treated product.
In a light resistance test, under an assumption that a treated product imparted with antibacterial and/or antiviral functions would exhibit degraded performance when the treated product is exposed to light (in particular, UV light), a test specimen is treated under test conditions (testing apparatus and irradiation time) determined according to the light resistance test category and is then subjected to a test (antibacterial activity test or an antiviral activity test) according to the performance of the treated product.
The additive that has antibacterial performance and/or antiviral performance used in this embodiment is usually added to a printing ink or a varnish and used. An additive that has an antibacterial efficacy or an antiviral efficacy is preferably used as this additive. An additive that has both antibacterial performance and an antiviral performance is more preferably used since many have the antibacterial efficacy and the antiviral efficacy simultaneously.
Examples of the active component of an additive that has antibacterial performance and/or antiviral performance include inorganic substances such as silver ion-based, titanium oxide-based, calcium hydroxide-based (mainly, calcined shell powders), halogen-based, copper ion-based, and peroxide/ozone-based substances. Examples of organic substances include quaternary ammonium-based, amine-based, alcohol-based, aldehyde-based, phenol-based, carboxylic acid-based, isothiocyanate-based, isothiazoline-based, biguanide-based, pyridine-based, epoxide-based, and surfactant-based substances. Among these, many silver-based substances are used, which are used not only as a silver ion alone but also as zeolite-silver, silver-zinc based substances, silver-phosphoric acid complexes, etc.
Examples of the inks and varnishes that can be used in this embodiment are disclosed in Table 1 below along with the trade names, antibacterial activity values, antiviral activity values, and actual antibacterial agents and antiviral agents.
Escherichia
Staphylococcus
coli
aureus
In Table 1, the column of the durability test category indicates the category and content of the durability test performed as a pretreatment, in which “0” indicates that an immersion test that involves immersing the product in water was omitted since the product does not usually come into contact with water, and “2” indicates that the product was immersed in water at a water temperature of 45 to 55° C. for 16 to 18 hours. In the light resistance category, “1” indicates that a product was irradiated with a xenon lamp for 9.5 to 10.5 hours or with sunlight for 7.6 to 8.4 hours since the product has little chances of being exposed to light.
In the table, “-” for the antiviral activity value indicates that the measurement was not conducted.
All of these inks and varnishes have an antibacterial activity value and an antiviral activity value of 2 or more; thus, it is understood that, as long as these inks and varnishes are used by typical methods, the packaging 1 of this embodiment would exhibit necessary antibacterial properties and antiviral properties.
Usually, the brand name, the company name, and the content description of the tobacco product, etc., are printed underneath where the ink or varnish of the present embodiment has been applied (between the hard package and the ink or varnish) or over the ink or varnish (not illustrated). Depending on the package design, the type of ink, the printing pattern, the number of times the ink is printed, etc., can be changed as appropriate. These changes can change the appearance and, for example, expand the flexibility of presenting the brand image.
In a preferred embodiment, the color ink prints such as the brand name, the company name, and the content description are directly applied (printed) on the base paper used as the material for the hard package.
In addition, as with typical hard packages, an over print (OP) varnish may be applied to a region where the color ink has been applied or to a region where the color ink has not been applied, so as to perform OP varnish treatment. Preferably, the OP varnish treatment is performed on a region where the color ink has been applied.
The OP varnish treatment can protect the layer underneath the OP varnish treatment from scratches and contamination, and applying the OP varnish to the color ink print can protect the color ink and impart gloss to the surface of the color ink. The OP varnish is roughly classified into oil-based, water-based, and UV. These three types of the OP varnishes are each further classified into a glossy type and a matte type. A glossy type is preferable to make the surface smoother and flatter. The properties required of the OP varnish used with the hard package include slidability, friction resistance, heat resistance, and light resistance, for example. An OP varnish that has a desired property is preferably selected and used.
Furthermore, two or more OP varnishes with different properties may be used simultaneously, or OP varnishes having different properties can be used to treat different regions.
Particularly preferably, an antibacterial and/or antiviral ink or varnish of the present embodiment is used instead of the OP varnish. The ink or varnish of the present embodiment is preferably applied to as large areas of the surface of the hard package as possible, and thus when color ink prints are present, the ink or varnish of the present embodiment can protect the color ink from scratching, delamination, etc.
By using the ink or varnish of the present embodiment without an OP varnish treatment and by merely changing the OP varnish treatment step in the package body 2 production step to a step of applying the ink or varnish of the present embodiment (printing), the packaging 1 that includes a hard package can be produced without changing the number of steps in the whole process. Accordingly, additional investment on the production facility is unnecessary, and a package of the present embodiment can be obtained without changing the number of production steps, the time needed for the production, etc.
The method for producing the packaging 1 of this embodiment preferably includes printing, in advance, a color ink, an ink or varnish of the present embodiment, etc., onto a base paper used as a material for the hard package, and assembling the base paper into a packaging 1 by using a packaging machine.
The ink or varnish of the present embodiment may be colorless or may be colored by incorporation of a pigment.
As with the packaging 1 according to the first embodiment, a packaging 1A according to a second embodiment accommodates a tobacco product, and has a region in at least a part of a surface thereof, the region exhibiting antibacterial properties and/or antiviral properties.
The packaging 1A accommodates a content 7 in which 20 pieces of a tobacco product (not illustrated) such as cigarettes are wrapped with an inner wrapping paper and which has a closed surface formed by folding a part of the inner wrapping paper on the one end side of the tobacco products. As with the inner wrapping paper of the hard package according to the first embodiment, an example of the inner wrapping paper is a laminate obtained by laminating an aluminum layer with an inner side of a paper substrate layer containing a fibrous cellulose-based material.
The soft package is constituted by a package body 2 and has a substantially cuboid shape. Unlike the hard package, the soft package lacks a part corresponding to the lid, and the closing surface of the content 7 is exposed from the part corresponding to the upper surface of the cuboid. In addition, the packaging 1A includes a paper seal 9 glued to the package body 2 so as to straddle over the closing surface of the content 7.
In opening the packaging 1A, the user in many cases rips away at least a part of the portion of the content 7 corresponding to the closing surface.
The soft package is also referred to as a soft pack and is obtained by forming a thin paper into a substantially cuboid shape lacking a top surface as illustrated by the packaging 1A in
In this embodiment, the ink or varnish of the present embodiment is applied to the surface of the soft package.
As illustrated in
The ink or varnish of the present embodiment can be applied by, for example, printing. When application is carried out on a part of the soft package surface, any desired site can be selected, for example, the entire front surface, the entire rear surface, or the like of the soft package can be selected. As with the first embodiment, the ink or varnish of the second embodiment is also a printing ink and a varnish that contains an additive that has antibacterial performance and/or antiviral performance, and, in particular, a printing ink and a varnish that has both antibacterial performance and antiviral performance is appropriate. Usable additives, inks, varnishes, etc., are the same as those of the first embodiment.
For the ink or varnish of the present embodiment also, the ink or varnish application amount is preferably in a similar range to that of the ink or varnish of the first embodiment.
In addition, in this embodiment also, color ink printing, OP varnish treatment, etc., are carried out. Preferably, the ink or varnish of this embodiment is applied to a color ink print over the entirety of the package body 2.
In this embodiment also, the antibacterial properties and antiviral properties can be imparted by applying the ink or varnish of this embodiment instead of the typical OP varnish treatment without changing the number of production steps and the time required for the production, etc.
The method for producing the package of this embodiment preferably includes printing, in advance, a color ink, an ink or varnish of the present embodiment, etc., onto a base paper used as a material for the package, and assembling the base paper into a package by using a packaging machine.
In the embodiments described above, the cases in which antibacterial properties and/or antiviral properties are imparted to the hard package and the soft package are mainly described as examples. This is because these packages are frequently placed in bags, pockets, etc., and carried around after opening the films. Alternatively, the antibacterial properties and/or antiviral properties can also be imparted to the film 5.
The antibacterial and/or antiviral inks and varnishes to be used are not limited to those described above, and any desired one can be selected as long as antibacterial properties and/or antiviral properties are exhibited. Furthermore, multiple inks and varnishes can be used in combination, and multiple layers can be formed by application, for example.
In the first embodiment described above, a hard package with an openable upper side is described as an example; alternatively, a package having an openable right or left side can also be applied. The first and second embodiments can also be applied to a package body 2 having rounded corners, etc.
In addition, the surface of the package may be subjected to embossing, mold-pressing, etc., in addition to printing with a color ink, etc. Furthermore, the visual feel of the antibacterial and/or antiviral ink or varnish of the present embodiment may be high gloss or low gloss, etc.
This application is a continuation of International Application No. PCT/JP2022/026919, filed on Jul. 7, 2022, which is hereby incorporated by reference in its entirety.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2022/026919 | Jul 2022 | WO |
| Child | 19010273 | US |
