Patent Grant
10011377
The present invention relates to a packaging apparatus and a packaging method by which an absorbent article, such as a urine-absorbing sheet for pets, or a disposable diaper, sanitary napkin or the like, is housed and packaged in a container such as a bag for sale.
Various types of absorbent articles, such as urine-absorbing sheets for pets or disposable diapers, sanitary napkins or the like, when they are sold as products, are usually packaged by being housed in multiple numbers in a container such as a polyethylene bag or the like.
When multiple absorbent articles are packaged, the multiple absorbent articles are arranged in the thickness direction as a group of absorbent articles, and the absorbent article group is inserted through the insertion opening of a packaging container to be housed in the container, after which the opening is sealed.
When an absorbent article group is packaged in this manner, usually a packaging apparatus such as illustrated in PTL 1, for example, is used to move a receptacle holding the absorbent article group near to the opening of the packaging container, and the absorbent article group in the receptacle is forced into the container through the opening using a forcing member.
However, the package described in PTL 1 has a construction in which a mounting stage on which the absorbent article group is mounted is moved to the position at the opening of the container, which is situated at a different position, the absorbent article group on the mounting stage then being forced into it with a forcing member, and therefore the position at which the absorbent article group has been mounted on the mounting stage and the position of the container in which the absorbent article group has been housed are in a greatly separated state.
Thus, an operator conducting packaging of an absorbent article group has been obliged to move the container in which the absorbent article group is housed after the absorbent article group has been mounted on the mounting stage, and the series of packaging operations has been very troublesome, from placing the absorbent articles on the mounting stage, and then to housing the absorbent article group in the container and recovering it. Furthermore, in order to promptly carry out this series of packaging operations there is a need for two persons, an operator to mount the absorbent article group on the mounting stage and an operator to recover the container in which the absorbent article group has been housed, and this leads to the problem of poor working efficiency.
[PTL 1] Japanese Unexamined Patent Publication No. 1-254504
The technical problem of the invention is to provide packaging means for an absorbent article that allows an absorbent article group comprising multiple absorbent articles arranged in the thickness direction to be easily and efficiently housed in a packaging container.
In order to solve this problem, the packaging apparatus for an absorbent article according to the invention is as follows.
(1) A packaging apparatus for an absorbent article, that inserts an absorbent article group comprising multiple absorbent articles arranged in a thickness direction, through an insertion opening of a packaging container to house the absorbent article group in the container, and seals the opening, wherein the packaging apparatus comprising a mount member that mounts the absorbent article group, a container fitting member on which the container is fitted, a forcing member that forces the absorbent article group mounted on the mount member into the container fitted onto the container fitting member, and a sealing member that seals the opening of the container in which the absorbent article group has been housed, the mount member being formed in a manner freely forward/backward movable in one direction, the container fitting member being fitted onto the back side of the mount member and being formed in a manner freely forward/backward movable together with the mount member, and having a construction allowing fitting of the container while directing the opening toward a forward direction and holding the container open in a prescribed shape, and the forcing member being provided on the forward direction of the mount member, and being contacted only with the absorbent article group mounted on the forward-moving mount member and to stop movement of the absorbent article group, while inserting and forcing the absorbent article group whose movement has been stopped, through the opening into the container fitted onto the container fitting member that is moving forward on the back side of the mount member,
the sealing member is provided on the forward direction of the mount member, and freely seals the opening of the container into which the absorbent article group has been housed and which has been detached from the container fitting member.
(2) The packaging apparatus for an absorbent article according to (1) above, wherein the forcing member stops at a predetermined position in the forward direction of the mount member during the time when the forcing member is contacting with the absorbent article group until the absorbent article group is housed in the container, and after the absorbent article group has been housed in the container, the forcing member can be moved in a direction away from the container.
(3) The packaging apparatus for an absorbent article according to (1) or (2) above, wherein the forcing member maintains a stopped state of the absorbent article group, so that the container housing the absorbent article group is caused to detach from the forward-moving container fitting member at a location where the opening of the container is to be sealed by the sealing member.
(4) The packaging apparatus for an absorbent article according to any one of (1) to (3) above, wherein the mount member comprises a horizontal plate-shaped base section on a top surface of which the absorbent article group is mounted, and a first holding plate and a second holding plate that are provided at the base section at a predetermined spacing in the direction perpendicular to the forward/backward direction of the mount member, rising upward in a vertical direction and extending in the forward/backward direction of the mount member, and freely clamps the absorbent article group mounted on the base section between the first holding plate and the second holding plate, the first holding plate and the second holding plate both being set in a freely movable manner in a horizontal direction perpendicular to the forward/backward direction of the mount member, with the spacing between the first holding plate and the second holding plate being freely adjustable.
(5) The packaging apparatus for an absorbent article according to (4) above, wherein the mount member mounts the absorbent article group on the base section in a state such that the thickness direction of the absorbent article is facing the horizontal direction perpendicular to the forward/backward direction of the mount member, the first holding plate and second holding plate freely clamp the absorbent article group mounted on the base section, in a compressed state in the thickness direction of the absorbent article, and the forcing member inserts the absorbent article group compressed by the first holding plate and the second holding plate through the opening into the container that is fitted onto the container fitting member.
(6) The packaging apparatus for an absorbent article according to (4) or (5) above, wherein the container fitting member is provided with a first mounting plate and a second mounting plate that are mutually disposed at the base section on the back side of the mount member, at a predetermined spacing in the direction perpendicular to the forward/backward direction of the container fitting member, and formed in a plate-shaped manner rising upward and extending in the forward/backward direction of the container fitting member, for opening of the opening of the container to a prescribed shape, the first mounting plate and the second mounting plate both being set in a freely movable manner in the horizontal direction perpendicular to the forward/backward direction of the container fitting member, so that the spacing between the first mounting plate and second mounting plate is freely adjustable.
(7) The packaging apparatus for an absorbent article according to (6) above, wherein the container fitting member has the first mounting plate and the second mounting plate inserted into the container through the opening of the container, and fitted the container with the opening in a spread open state.
(8) The packaging apparatus for an absorbent article according to (6) or (7) above, wherein the first mounting plate of the container fitting member is at the edge of the first holding plate of the mount member on the back side of the mount member, with the plate surface of the first mounting plate and the plate surface of the first holding plate mutually connected so as to be even, while the second mounting plate of the container fitting member is at the edge of the second holding plate of the mount member on the back side of the mount member, with the plate surface of the second mounting plate and the plate surface of the second holding plate mutually connected so as to be even, and when the spacing between the first holding plate and the second holding plate has been adjusted, the spacing between the first mounting plate and the second mounting plate is also adjusted in synchronization.
(9) The packaging apparatus for an absorbent article according to any one of (1) to (8), wherein the packaging apparatus comprises a support member that supports the container in which the absorbent article is housed.
Also in order to solve the problem described above, the packaging method for an absorbent article according to the invention is as follows.
(10) A packaging method for an absorbent article, wherein an absorbent article group comprising multiple absorbent articles arranged in a thickness direction is inserted through an insertion opening of a packaging container to house the absorbent article group in the container, and the opening is sealed, the packaging method comprising:
a mounting step in which the absorbent article group is mounted on a mount member that has been formed in a freely forward/backward movable manner in one direction,
a container fitting step in which the container is fitted onto a container fitting member, mounted on a back side of the mount member and formed in a freely forward/backward movable together with the mount member, while holding the opening open in a prescribed shape facing the forward direction,
a stopping step in which the mount member moves forward, causing only the absorbent article group mounted on the mount member to contact with a forcing member disposed on a forward direction of the mount member, stopping movement of the absorbent article group,
a housing step in which the container fitted onto the container fitting member that is moving forward on the back side of the mount member, houses the absorbent article group whose movement has been stopped, through the opening,
and a sealing step in which the opening of the container in which the absorbent article group has been housed is sealed.
(11) The packaging method for an absorbent article according to (10) above, wherein:
the stopping step is carried out with the forcing member stopped at a predetermined position on the forward direction of the mount member, and
the sealing step is carried out after the forcing member that has housed the absorbent article group in the container has moved in a direction away from the container.
(12) The packaging method for an absorbent article according to (10) or (11) above, wherein the housing step includes a step in which the forcing member maintains the stopped state of the absorbent article group, so that the container housing the absorbent article group is caused to detach from the forward-moving container fitting member at the location where the opening of the container is to be sealed by the sealing member.
(13) The packaging method for an absorbent article according to any one of (10) to (12) above, wherein the mounting step includes a clamping step in which the absorbent article group is clamped by the mount member while being compressed in the thickness direction of the absorbent articles, with the absorbent articles in a state with the thickness direction of the absorbent articles being oriented in a horizontal direction perpendicular to the forward/backward direction of the mount member.
(14) The packaging method for an absorbent article according to any one of (10) to (13), wherein in the container fitting step, the container fitting member is inserted into the container through the opening of the container, and the container is fitted onto the container fitting member while spreading open the opening in a prescribed shape by the container fitting member.
According to the invention it is possible for a container fitted onto a container fitting member, which is moving forward on the back side of a mount member while the mount member is moving forward, to incorporate inside it an absorbent article group whose movement has been stopped by a forcing member, so that the absorbent article group is housed in the container with little movement.
This makes it possible to minimize the distance between the location where the absorbent article group is mounted on the mount member and the container location after it has housed the absorbent article group, while allowing the absorbent article group to be easily housed in the container, so that the series packaging operations of housing the absorbent article group in the container after the absorbent article group has been mounted on the mount member, up to the point of recovery, can be easily and efficiently carried out.
Specifically, the packaging apparatus 1 of this embodiment comprises a mount member 10 that mounts the absorbent article group 3, a container fitting member 11 that fits the container 4, a forcing member 12 that forces the absorbent article group 3 mounted on the mount member 10 into the container 4 fitted on the container fitting member 11, and houses it, and a sealing member 13 that seals the opening 5 of the container 4 in which the absorbent article group 3 has been housed.
For this embodiment, the mount member 10 and the container fitting member 11, forcing member 12 and sealing member 13 are basically fitted on a carrier 14 having a horizontal, flat top plate 14a.
The absorbent articles 2 are pet urine-absorbing sheets, or disposable diapers, sanitary napkins or the like, and they each comprise a liquid-permeable top sheet, a liquid-impermeable back sheet and a liquid-absorbing absorbent body. For this embodiment, pet urine-absorbing sheets are used as the absorbent articles 2.
The absorbent articles 2 of this embodiment are pet urine-absorbing sheets that are essentially rectangular as viewed from the top sheet side, and essentially cuboid (essentially rectangular as viewed from the thickness direction) with a lengthwise direction and a widthwise direction, and a thickness direction, and a suitable size.
Also, the absorbent article group 3 is a bundle of absorbent articles 2, formed by arranging a plurality of absorbent articles 2 (pet urine-absorbing sheets in a folded state) in the thickness direction, the entirety being essentially cuboid and extending in the thickness direction of the absorbent articles 2.
The container 4 is formed of a flexible sheet material such as polypropylene, for example, and for this embodiment, the entirety is formed into an essentially cuboid shape, with one of the 6 faces being an essentially rectangular opening 5 that opens outward, for use as a bag. The absorbent article group 3 may also be housed and packaged as a pair.
The container does not necessarily need to be formed of a flexible material, and one having any shape, and formed of any suitable material such as a paper box, may be used so long as the absorbent articles (more strictly speaking, the absorbent article group) can be reliably and stably housed and packaged.
The mount member 10 is formed in a manner freely forward/backward movable in one direction.
More specifically, the mount member 10 is provided with a horizontal plate-shaped base section 15 on which the absorbent article group 3 is be mounted, and a first holding plate 16 and second holding plate 17 disposed on the base section 15, at a predetermined spacing in the direction perpendicular to the forward/backward direction of the mount member 10. For this embodiment, a moving member 18 that moves together with the base section 15 is provided on the bottom side of the base section 15.
Incidentally, this embodiment is designed so that when the mount member 10 is located on the moving edge in the backward direction, the operator conducting the packaging operation can mount the absorbent article group 3 on the base section 15. Furthermore, the packaging apparatus 1 is provided with driving means for forward/backward movement, and the driving means employed may be, for example, one having a forward/backward movement actuator such as fluid-pressure cylinder or electric motor (not shown), and a guide member 10a such as straight linear guide rail or the like that guides it linearly in the forward/backward direction, as shown in
The base section 15 has a top surface serving as the mounting surface 15a on which the absorbent article group 3 is mounted, the mounting surface 15a being formed in a rectangular planar shape having a size allowing mounting of a plurality of absorbent article groups 3, the surface thereof being formed horizontal and flat.
The first holding plate 16 and second holding plate 17 are disposed on the mounting surface 15a of the base section 15, both being formed in a plate-shaped manner rising vertically upward and extending in the forward/backward direction of the mount member 10, and the absorbent article group 3 mounted on the base section 15 being freely clampable between the first holding plate 16 and the second holding plate 17. For this embodiment, the first holding plate 16 and the second holding plate 17 are formed in mutually equal sizes and shapes, the mutually facing plate surfaces being mutually parallel and flat.
Also, the first holding plate 16 and second holding plate 17 are both set in a freely movable manner linearly in the horizontal direction perpendicular to the forward/backward direction of the mount member 10, with the spacing between the first holding plate 16 and the second holding plate 17 being freely adjustable. Here, the first holding plate 16 and second holding plate 17 are freely movable while their mutually facing plate surfaces are kept in a parallel state.
Incidentally, for this embodiment, the first holding plate 16 and the second holding plate 17 move linearly in the horizontal direction perpendicular to the forward/backward direction of the mount member 10 by moving means which may be an actuator or the like, such as a fluid-pressure cylinder or an electric motor, allowing the spacing between them to be adjusted. Here, the first holding plate 16 and second holding plate 17 are movable while constantly maintaining the location of line symmetry, with the central axis in the widthwise direction of the mounting surface 15a of the base section 15 as the axis of symmetry.
Also, the mount member 10 is able to mount the absorbent article group 3 on the base section 15 in a state such that the thickness direction of the absorbent articles 2 is facing the horizontal direction perpendicular to the forward/backward direction of the mount member 10, and the first holding plate 16 and second holding plate 17 freely clamp the absorbent article group 3 mounted on the base section 15, in a compressed state in the thickness direction of the absorbent articles 2.
That is, since the absorbent articles 2 themselves which constitute the absorbent article group 3 all have excellent flexibility and are also folded, there is sufficient room for allowing compression, and therefore the absorbent article group 3 as a whole is compressed to some degree, reducing the overall bulk, and thereby facilitating insertion of the absorbent article group 3 into the container 4 through the opening 5.
In addition, as shown in
Also according to this embodiment, the connecting member 18c is fitted on the guide member 10a in a freely sliding manner in the lengthwise direction of the guide member 10a, whereby the base section 15 and the moving member 18 as a whole are capable of linear forward/backward movement. Also, a portion of the lower side member 18b side of the connecting member 18c moves inside the groove of a through-groove 14b extending in the forward/backward direction of the mount member 10, that is provided running through the top plate 14a of the carrier 14 in the thickness direction of the top plate 14a.
Also, the lower side member 18b is capable of forward/backward movement along the bottom side of the top plate 14a of the carrier 14, and on the bottom end face of the lower side member 18b, engaging members 25c to 27c of support members 25 to 27, described below, can engage with the bottom end face of the lower side member 18b in a freely sliding manner.
The container fitting member 11 is fitted on the back side of the mount member 10, and is formed so as to be freely forward/backward movable together with the mount member 10 (i.e. freely forward/backward movable in the same direction as the forward/backward direction of the mount member 10). Also, the container fitting member 11 is constructed so as to be fittable while holding the container 4 with its opening 5 open toward the forward direction and in a prescribed shape.
Specifically, the container fitting member 11 of this embodiment is provided with a first mounting plate 20 and a second mounting plate 21 that are mutually disposed at the back side of the mount member 10 of the base section 15, at a predetermined spacing in the direction perpendicular to the forward/backward direction of the container fitting member 11, and formed in a plate-shaped manner rising upward and extending in the forward/backward direction of the container fitting member 11, for opening of the opening 5 of the container 4 to a prescribed shape (which is essentially rectangular in this embodiment).
Also, the first mounting plate 20 and second mounting plate 21 are both set in a freely movable manner in the horizontal direction perpendicular to the forward/backward direction of the container fitting member 11, with the spacing between the first mounting plate and the second mounting plate being freely adjustable.
Furthermore, in this embodiment, the first mounting plate 20 and second mounting plate 21 are inserted into the container 4 through the opening 5 of the container 4, and it is possible to fit the container 4 onto the container fitting member 11, with the opening 5 in a spread open state. That is, the construction is such that when the first mounting plate 20 and the second mounting plate 21 are in a state inserted into the container 4 through the opening 5 of the container 4, the distance between the first mounting plate 20 and the second mounting plate 21 is expanded to spread open the opening 5 of the container 4 in an essentially rectangular manner, while simultaneously holding the container 4 on the container fitting member 11.
For this embodiment, the first mounting plate 20 and the second mounting plate 21 are formed in mutually equal sizes and shapes, the mutually facing plate surfaces being mutually parallel and flat, allowing the opening 5 of the container 4 to be spread open in an essentially rectangular manner. That is, depending on the heights of the first mounting plate 20 and the second mounting plate 21, the opening 5 of the container 4 is spread in a straight linear manner in the up-down direction, allowing formation of the short side sections of the opening 5 that is to have an essentially rectangular form.
Consequently, after that point, by expanding the region between the first mounting plate 20 and the second mounting plate 21, the opening 5 can be pulled in the horizontal direction and can form the long side sections of the opening 5 that is to have an essentially rectangular form, and therefore the container fitting member 11 can form the opening 5 as a whole into an essentially rectangular shape of a prescribed size.
Incidentally, the first mounting plate 20 and second mounting plate 21 have fitted, at their respective top edge sections, essentially horizontal upper control plates 20a, 21a extending in the other mounting plate direction. The upper control plates 20a, 21a provide support so that the upper edge of the opening 5 of the container 4 fitted on the container fitting member 11 does not sag, while guiding the absorbent article group 3 inserted into the container 4 through the opening 5 so as to prevent the individual absorbent articles 2 from being pushed out upward and escaping out, and allowing the absorbent article group 3 as a whole to be stably forced into the container 4.
In addition, at the respective lower edge sections of the first mounting plate 20 and second mounting plate 21, there are fitted essentially horizontal lower control plates 20b, 21b, extending in the other mounting plate direction. The lower control plates 20b, 21b are set at locations so that their edges on the lower side of the opening 5 of the container 4 are at roughly the same height as, or slightly lower than, the mounting surface 15a of the base section 15 of the mount member 10, so that the absorbent article group 3 is smoothly and stably inserted through the opening 5 of the container 4.
The container fitting member 11 of this embodiment has the first mounting plate 20 mutually connected in an integral manner to the edge of the first holding plate 16 of the mount member 10 on the back side of the mount member 10, so that the plate surface of the first mounting plate 20 and the plate surface of the first holding plate 16 (more specifically, the plate surfaces on the side facing the second mounting plate 21 or second holding plate 17) are even.
Also, the second mounting plate 21 of the container fitting member 11 is mutually connected in an integral manner to the edge of the second holding plate 17 of the mount member 10 on the back side of the mount member 10, so that the plate surface of the second mounting plate 21 and the plate surface of the second holding plate 17 (more specifically, the plate surfaces on the side facing the first mounting plate 20 or second holding plate 17) are even.
When the first holding plate 16 and second holding plate 17 of the mount member 10 move horizontally in the direction perpendicular to the forward/backward direction of the mount member 10, adjusting the spacing between the first holding plate 16 and the second holding plate 17, the first mounting plate 20 and second mounting plate 21 move in the direction perpendicular to the forward/backward direction of the container fitting member 11 (that is, the forward/backward direction of the mount member 10) together with the movement of the first holding plate 16 and second holding plate 17, so that the spacing between the first mounting plate 20 and the second mounting plate 21 is also adjusted in synchronization. In other words, the container fitting member 11 is formed in an essentially integral manner with the mount member 10.
Consequently, the first mounting plate 20 of the container fitting member 11 and the first holding plate 16 of the mount member 10 move integrally, while the second mounting plate 21 of the container fitting member 11 and the second holding plate 17 of the mount member 10 also move integrally. Therefore, the first mounting plate 20 and the second mounting plate 21 move by the aforementioned moving means used to move the first holding plate 16 and second holding plate 17, provided on the mount member 10, which moving means is an actuator or the like, such as a fluid-pressure cylinder or electric motor, allowing adjustment of the spacing between the first mounting plate 20 and the second mounting plate 21.
For this embodiment, the distance between the first mounting plate 20 and the second mounting plate 21 of the container fitting member 11 and the distance between the first holding plate 16 and the second holding plate 17 of the mount member 10 are always the same.
This eliminates the need to provide separate means for movement of the first mounting plate 20 and the second mounting plate 21 in the container fitting member 11, thereby not only allowing space reduction but also facilitating coordination of movement of the container fitting member 11 with that of the mount member 10.
In particular, since the first mounting plate 20 and the second mounting plate 21 can be moved in coordination with movement of the first holding plate 16 and the second holding plate 17 of the mount member 10, and advantage is provided in that holding of the absorbent article group 3 and fitting of the container 4, as well as insertion of the absorbent article group 3 into the container 4, can be accomplished in a smooth manner.
That is, since the distance between the first mounting plate 20 and the second mounting plate 21 can be reduced when the first holding plate 16 and second holding plate 17 of the mount member 10 are in a state of having adjusted and compressed the absorbent article group 3 in the thickness direction of the absorbent articles 2, the size is such that the first mounting plate 20 and second mounting plate 21 are easily inserted into the opening 5 of the container 4.
Furthermore, when the first mounting plate 20 and second mounting plate 21 have spread open the opening 5 of the container 4 in an essentially rectangular manner, the distance between the first mounting plate 20 and the second mounting plate 21 are widened to some extent, and the distance between the first holding plate 16 and the second holding plate 17 of the mount member 10 is also increased. This reduces the compressive force on the absorbent article group 3, thereby allowing the absorbent article group 3 to be kept in a compressed state of sufficient size for insertion into the opening 5 of the container 4, while facilitating movement of the absorbent article group 3 on the mounting surface 15a of the base section 15, for insertion and forcing through the opening 5 of the container 4 by the forcing member 12, and allowing that movement to be accomplished smoothly.
Consequently, the first mounting plate 20 and second mounting plate 21, and the first holding plate 16 and second holding plate 17 of the mount member 10, can be smoothly moved in mutual coordination, from holding of the absorbent article group 3 until fitting of the container 4 and insertion of the absorbent article group 3 into the container 4.
In addition, since the plate surface of the first mounting plate 20 and the plate surface of the first holding plate 16 are mutual connected in an even manner and the plate surface of the second mounting plate 21 and the plate surface of the second holding plate 17 are mutually connected in an even manner, when the absorbent article group 3 is inserted toward the opening 5 of the container 4 on the mounting surface 15a of the base section 15, the absorbent articles 2 of the absorbent article group 3 are caused to smoothly slide to allow movement of the absorbent article group 3 as a whole to be accomplished in a smooth and stable manner.
The forcing member 12 is provided on the forward direction of the mount member 10, and contacts only with the absorbent article group 3 mounted on the mount member 10 during forward movement, allowing movement of the absorbent article group 3 to be blocked and stopped.
The absorbent article group 3 whose movement has been stopped can then be inserted and forced through the opening 5 into the container 4 fitted on the container fitting member 11 that is moving forward on the back side of the mount member 10.
For this embodiment, the forcing member 12 is formed as an essentially cuboid shape overall, and the end face on the side facing the mount member 10 forms a contact surface 12a that contacts with the absorbent article group 3 mounted on the mounting surface 15a of the base section 15 of the mount member 10.
The bottom side end face of the forcing member 12 is situated higher than the mounting surface 15a of the base section 15, in a range allowing stable contact with the absorbent article group 3 mounted on the mounting surface 15a of the base section 15 of the mount member 10, thereby allowing forward movement to continue onward, passing the bottom side of the forcing member 12, on the mount member 10.
Furthermore, the forcing member 12 stops at a predetermined position on the forward direction of the mount member 10 when it contacts with the absorbent article group 3, until the absorbent article group 3 is housed in the container 4, and after the absorbent article group 3 has been housed in the container 4, it can move in the direction away from the container 4, and specifically the opposite direction from the contact surface 12a of the forcing member 12.
In addition, the forcing member 12 maintains the stopped state of the absorbent article group 3, thereby allowing the container 4 in which the absorbent article group 3 has been housed to detach from the forward-moving container fitting member 11 at the location where the opening 5 of the container 4 is sealed by the sealing member 13.
Thus, the absorbent article group 3 on the base section 15 of the mount member 10 has its movement stopped by contact with the forcing member 12 which is at the location where the opening 5 of the container 4 has been sealed by the sealing member 13, while the mount member 10 including the base section 15 still continues to move forward, and therefore the actual position of the absorbent article group 3 whose movement has been blocked by the forcing member 12 does not move, although its position relative to the mount member 10 changes. This causes the absorbent article group 3 to relatively move on the back side of the mount member 10 while sliding over the base section 15.
Moreover, the container fitting member 11 that is located on the back side of the mount member 10, along with forward movement of the mount member 10, approaches the absorbent article group 3 whose movement has stopped, and the container 4 fitted on the container fitting member 11 takes in and houses the absorbent article group 3 through the opening 5.
Furthermore, since the container fitting member 11 continues its forward movement even after the absorbent article group 3 has been housed in the container 4, the forcing member 12 that has not moved from that position actually forces the absorbent article group 3 into the container 4, and after it has forced the absorbent article group 3 into the innermost part of the container 4, it blocks movement of the container 4 through the absorbent article group 3 with which it contacts. Due to the forcing member 12, therefore, the container 4 is pulled out from the first mounting plate 20 and the second mounting plate 21 of the container fitting member 11, and movement of the container 4 also stops at that position, or more specifically, the position where the opening 5 of the container 4 is to be sealed by the sealing member 13.
In addition, the forcing member 12 moves in the direction away from the container 4, i.e. in the opposite direction from the contact surface 12a of the forcing member 12, and moves back to a position that does not interfere with operation of the sealing member 13.
Thus, the forcing member 12 has both the functions of forcing of the absorbent article group 3 into the container 4 and removal of the container 4 from the container fitting member 11 at the location where the opening 5 of the container 4 is sealed by the sealing member 13.
Here, the forcing member 12 is able to insert the absorbent article group 3, that has been compressed by the first holding plate 16 and second holding plate 17 of the mount member 10, through the opening 5 into the container 4 that has been fitted onto the container fitting member 11.
Thus, the length of the forcing member 12 in the horizontal direction is of such a size that the first mounting plate 20 and second mounting plate 21, and the first holding plate 16 and second holding plate 17 of the mount member 10, are nearly adjacent without contacting, when the container fitting member 11 has the opening 5 of the container 4 in a spread open state. This produces appropriate contact with the absorbent article group 3 that is in a compressed state between the first holding plate 16 and the second holding plate 17 of the mount member 10, so that the compressed absorbent article group 3 as a whole can be reliably and stably housed in the container 4 without separation between the absorbent articles 2.
Furthermore, the location where the forcing member 12 contacts with the absorbent article group 3 that is mounted on the mount member 10 will depend on the location of the sealing member 13, but preferably it is as close as possible to the backward moving edge of the mount member 10, i.e. the location where the operator mounts the absorbent article group 3 on the mount member 10, and preferably the forcing member 12 contacts with the absorbent article group 3 and inserts the absorbent article group 3 into the container 4 at a stage where the forward moving distance of the mount member 10 is small.
This will allow the location where the absorbent article group 3 is mounted on the mount member 10 by the operator, and the location where the container 4 in which the absorbent article group 3 is housed is to be sealed, to be as close as possible to each other, thereby allowing the operator that has mounted the absorbent article group 3 on the mount member 10 to recover the container 4 that has completed sealing, from the same location. As a result, after the absorbent article group 3 has been mounted on the mount member 10, it will be possible to rapidly, easily and efficiently carry out the series of packaging operations from housing of the absorbent article group 3 in the container 4 to its recovery.
Incidentally, forward/backward movement of the forcing member 12 (movement to the location where the opening 5 of the container 4 is to be sealed by the sealing member 13, and movement to a location where the operation of the sealing member 13 is not hindered), is accomplished by moving means such as a fluid-pressure cylinder or electric motor, but the distance of forward/backward movement of the forcing member 12 by the moving means is preferably as small as possible, and the moving distance is preferably as short as possible. Thus, since the procedure after the container 4 has been detached from the container fitting member 11 until sealing of the container 4 by the sealing member 13 can be carried out in a short time, it is possible to further shorten the packaging operation.
The sealing member 13 is disposed on the forward-moving direction side of the mount member 10 (as seen from the backward moving edge), and freely seals the opening 5 of the container 4 in which the absorbent article group 3 is housed and which has detached from the container fitting member 11.
For this embodiment, the sealing member 13 is provided with an upper and lower pair of heat welding members 13a, 13b, and by clamping from above and below the area near the opening edges of the opening 5 of the container 4 removed from the container fitting member 11 and detached from the forcing member 12, the section of the container 4 near the combined opening edges is bonded by heat welding, allowing the opening 5 to be sealed.
In regard to the upper and lower pair of heat welding members 13a, 13b, after fitting onto the support frame 23 extending upward and detachment of the forcing member 12, the upper heat welding member 13a is lowered while the lower heat welding member 13b is raised, such that the opening 5 is sealed at the center section in the thickness direction of the container 4 in which the absorbent article group 3 has been housed.
Incidentally, the packaging apparatus 1 of this embodiment comprises support members 25 to 27 that support the container in which the absorbent article group 3 (strictly speaking, the absorbent articles 2) has been housed.
The support members 25 to 27 serve as support to prevent falling of the container 4 when the container 4 has detached from the mount member 10 and the container fitting member 11, as the mount member 10 and the container fitting member 11 continue to move forward even after the absorbent article group 3 has been inserted into the container 4 by the forcing member 12.
For this embodiment, first to third support members 25 to 27 are provided in that order from the backward moving edge of the mount member 10, rising in order upward depending on the location of the mount member 10, so as to support the container 4. These first to third support members 25 to 27 each comprise top plates 25a to 27a that are flat on the top side and extend in the horizontal direction, and columnar support bars 25b to 27b extending in the vertical direction that support the respective top plates 25a to 27a, and an elastic member (not shown) that energizes the support bars 25b to 27b in the upward direction. In addition, they comprise engaging members 25c to 27c that are provided on the bottom end sides of the support bars 25b to 27b of the first to third support members 25 to 27, and are able to engage and be caught up on the bottom end face of the lower side member 18b of the moving member 18 of the mount member 10. These engaging members 25c to 27c, when the moving member 18 has moved forward and backward, slide along the bottom end face of the lower side member 18b, so that only forward/backward movement of the lower side member 18b is produced.
Incidentally, the support bars 25b to 27b run through the top plate 14a of the carrier 14 in the thickness direction, and are freely raisable in the direction essentially vertical to the thickness direction of the top plate 14a.
Furthermore, as shown in
Furthermore, when the mount member 10 moves forward the moving member 18 also moves forward with it, but the slanted surface of the slanted section 19 that is provided behind the lower side member 18b of the moving member 18 (the backward moving side thereof) and gradually slopes upward toward the back side, reaches each of the locations of the engaging members 25c to 27c as the mount member 10 moves forward. Here, as shown in
When the mount member 10 moves forward, the first support member 25 rises first, and then the second support member 26 and the third support member 27 rise in order. Also, the rising limit for the first to third support members 25 to 27 is approximately the same height as the base section 15 of the mount member 10, at which time the top surfaces of the top plates 25a to 27a are all at approximately the same height.
On the other hand, when the mount member 10 moves backward, that is, when the mount member 10 reaches the forward moving edge and the container that has completed housing of the absorbent article group 3 and sealing has been recovered, after which the mount member 10 is restored to the location where the operator mounts the absorbent article group 3 on the base section 15 of the mount member 10, the slanted surface of the slanted section 19 of the moving member 18 of the mount member 10 is engaged with the engaging members 25c to 27c, pushing the engaging members 25c to 27c downward in order, so that the first to third support members 25 to 27 fall down as a whole, moving to a location that does not interfere with backward movement of the mount member 10.
When the mount member 10 moves backward, the third support member 27 falls first, after which the second support member 26 and the first support member 25 fall in order.
A case of carrying out an embodiment of the packaging method of the invention will now be explained using a packaging apparatus for an absorbent article 1 having the construction described above.
In the packaging method of the invention, an absorbent article group comprising multiple absorbent articles arranged in the thickness direction is inserted through the insertion opening of a packaging container to house the absorbent article group in the container, and the opening is then sealed. Also, the packaging method basically comprises carrying out in order a mounting step S1 in which the absorbent article group 3 is mounted, a container fitting step S2, a stopping step S3 in which movement of the absorbent article group 3 is stopped by the forcing member 12, a housing step S4 in which the absorbent article group 3 is housed in the container 4, and a sealing step S5 in which the opening 5 of the container 4 is sealed.
As a preparation step, the individual absorbent articles that are to be packaged are produced and folded to an appropriate size for housing in the container 4. Also, an absorbent article group 3 is formed by creating a single bundle of a plurality of absorbent articles 2 arranged in the thickness direction.
A known production method may be used to produce the individual absorbent articles that are to be packaged.
The mounting step S1 is carried out after the preparation step.
In the mounting step S1, the absorbent article group 3 is mounted on the mount member 10 formed in a freely forward/backward movable manner in one direction.
Specifically, as shown in
For this embodiment, mounting on the base section 15 is so that the state of the absorbent article group 3 with the thickness direction of the absorbent articles 2 is aligned in the direction perpendicular to the mount member 10, that is, the state where the absorbent articles 2 situated at both ends in the thickness direction of the absorbent articles 2 of the absorbent article group 3 are facing the first holding plate 16 or second holding plate 17 of the mount member 10. In this state, the distance between the first holding plate 16 and the second holding plate 17 is sufficiently larger than the size in the thickness direction of the absorbent articles 2 of the absorbent article group 3, so that the first holding plate 16 or second holding plate 17 does not interfere with mounting of the absorbent article group 3.
Also in this embodiment, a pair of absorbent article groups 3 are mounted, and more specifically, they are mounted side by side in the forward/backward direction of the mount member 10.
In mounting step S1, as shown in
Specifically, the first holding plate 16 and second holding plate 17 of the mount member 10 are moved to reduce the distance between the first holding plate 16 and the second holding plate 17, thereby compressing the absorbent article groups 3 in the thickness direction of the absorbent articles 2 and clamping them by the first holding plate 16 and second holding plate 17. This can compress the absorbent article groups 3 as a whole to some extent to reduce the overall bulk, and thus facilitate insertion of the absorbent article groups 3 into the container 4 through the opening 5.
The degree of compression of the absorbent article groups 3 may be set as desired within a range that allows the thickness to be restored after compression, but basically it may be such as to ensure a spacing between the first mounting plate 20 and the second mounting plate 21 that allows the first mounting plate 20 and second mounting plate 21 of the container fitting member 11 to be easily inserted into the opening 5 of the container 4 in the subsequent container fitting step S2, and the degree of compression is set by the spacing between the first holding plate 16 and the second holding plate 17, depending on that ensured spacing.
The container fitting step S2 is carried out after completion of the mounting step S1.
In the container fitting step S2, the container 4 is mounted on the container fitting member 11 that is fitted on the back side of the mount member 10 and formed in a manner freely forward/backward movable together with the mount member 10, while holding the opening 5 open in a prescribed shape (essentially rectangular in this case) facing the forward direction of the container fitting member 11 (that is, the forward direction of the mount member 10).
Specifically, in the container fitting step S2, it is fitted on the first mounting plate 20 and second mounting plate 21 of the container fitting member 11 with the container 4 inserted into the container 4 through the opening 5, as shown in
In addition, in the container fitting step S2, after the container 4 has been fitted on the container fitting member 11, the spacing between the first mounting plate 20 and the second mounting plate 21 that have been inserted into the container 4 is expanded, thereby spreading open the opening 5 of the container 4 into an essentially rectangular shape of the planned size, while fitting the container 4 on the container fitting member 11 with the opening edges of the opening 5 held to some degree of tension, and that state is maintained, as shown in
Consequently, by expanding the region between the first mounting plate 20 and the second mounting plate 21, the opening 5 can be pulled in the horizontal direction and can form the long side sections of the opening 5 that is to have an essentially rectangular form, and therefore the container fitting member 11 can form the opening 5 as a whole into an essentially rectangular shape of a prescribed size.
This holds the opening 5 in a rectangular shape of appropriate size and in a state with the opening edges held to some degree of tension, so that in the subsequent step, the absorbent article group 3 can be easily inserted into the container 4 through the opening 5 that is pushed open in an essentially rectangular shape, and so that the absorbent article group 3 can be smoothly and stably housed in the container 4.
By expanding the spacing between the first mounting plate 20 and the second mounting plate 21, the spacing between the first holding plate 16 and the second holding plate 17 of the mount member 10 is also increased, but the spacing between the first holding plate 16 and the second holding plate 17 is smaller than the size of the opening 5 of the container 4 in the horizontal direction, by the plate thicknesses of the first mounting plate 20 and the second mounting plate 21. Furthermore, while the degree of compression of the absorbent article groups 3 is somewhat reduced in this state, a compressed state of the absorbent articles 2 in the thickness direction is still maintained. Thus, a state is still maintained in which the absorbent article groups 3 are easy to insert into the container 4.
After the container fitting step S2, the stopping step S3 is carried out in which movement of the absorbent article groups 3 is stopped.
In the stopping step S3, as shown in
Here, the forcing member 12 stops at a location such that the container 4 in which housing of the absorbent article groups 3 has been completed can stop at the position where the opening 5 is to be sealed by the sealing member 13. Also, as shown in
As a result, the absorbent article groups 3 on the base section 15 of the mount member 10 contact with the forcing member 12 and stops moving.
After the stopping step S3 in which movement of the absorbent article group 3 is stopped, the housing step S4 is carried out in which the absorbent article groups 3 are housed in the container 4.
In the housing step S4, as shown in
Moreover, the container fitting member 11 that is located on the back side of the mount member 10, along with forward movement of the mount member 10, approaches the absorbent article groups 3 whose movement has stopped, and the container 4 fitted on the container fitting member 11 takes in and houses the absorbent article groups 3 through the opening 5.
Furthermore, since the container fitting member 11 continues to move together with the mount member 10 even after the absorbent article groups 3 have been housed in the container 4, the forcing member 12 that has not moved from that location accomplishes the operation of forcing the absorbent article groups 3 into the container 4.
This results in the pair of absorbent article groups 3 being stably forced into the innermost part of the container 4. During this time, incidentally, the absorbent articles 2 composing the pair of absorbent article groups 3 are compressed by the first holding plate 16 and second holding plate 17 of the mount member 10, or are released from compression by the first mounting plate 20 and second mounting plate 21 of the container fitting member 11, and therefore the bulk is restored to some extent such that expansion takes place in the thickness direction in the container 4. Thus, the absorbent article groups 3 increase in size in the thickness direction of the absorbent articles 2, such that the absorbent article groups 3 cause tension of the surface of the container 4 from inside the container 4, allowing the absorbent articles 2 to be in a stably housed state.
Furthermore, in the housing step S4, as shown in
In other words, after the absorbent article groups 3 have been pushed up to the innermost part of the container 4, the forcing member 12 also blocks movement of the container 4 via the absorbent article groups 3 with which it is in contact, and therefore the container 4 is pulled out from the first mounting plate 20 and second mounting plate 21 of the container fitting member 11 by the forcing member 12. Consequently, the container 4 stops its movement at the location where it has been pulled out from the first mounting plate 20 and the second mounting plate 21, i.e. the location where the opening 5 of the container 4 is to be sealed by the sealing member 13.
Furthermore, after the absorbent article groups 3 have been housed in the container 4, the forcing member 12 moves in the direction away from the container 4, i.e. the direction opposite from the contact surface 12a, so that it does not interfere with the subsequent sealing step S5.
As a result, upon completion of the housing step S4, the container 4 in which the absorbent article groups 3 have been housed can be switched in a smooth and stable manner to the subsequent sealing step S5, without causing any particular movement of its location.
In the housing step S4, incidentally, forward movement of the mount member 10 and the container fitting member 11 causes the first to third support members 25 to 27 that are supporting from the lower side the container 4 in which the absorbent article groups 3 have been housed, either after detachment or before detachment from the mount member 10 and the container fitting member 11, to be raised in order depending on the forward-moving location of the mount member 10 and the container fitting member 11. That is, the forward movement of the moving member 18 of the mount member 10 releases engagement of the respective engaging members 25c to 27c of the first to third support members 25 to 27 with the lower side member 18b of the moving member 18, so that the upward triggering force by the elastic member causes the first to third support members 25 to 27 to be raised in order. As a result, the container 4 in which the absorbent article groups 3 have been housed is stably supported, preventing it from falling down from the packaging apparatus 1. The first support member 25 is raised in the stopping step S3, strictly speaking.
The sealing step S5 is carried out upon completion of the housing step S4.
In the sealing step S5, the opening 5 of the container 4 in which the absorbent article groups 3 have been housed is sealed, and it is rapidly carried out after the forcing member 12 has been moved in the direction away from the container 4 in the housing step S4 and has reached a location that does not interfere with operation of the sealing member 13.
For this embodiment, the sealing member 13 comprises an upper and lower pair of heat welding members 13a, 13b, and as shown in
Thus, the container 4 in which the absorbent article groups 3 have been housed is sealed by formation of a seal section 4a, and packaging of the absorbent article groups 3 (absorbent articles 2) is thus complete.
Incidentally, once the sealing step S5 has been completed, the container 4 that has been completely sealed is recovered by the operator that mounted the absorbent article groups 3 on the mount member 10 in the mounting step S1. During this time, the initial location of the mount member 10 (the backward moving edge) and the location of the container 4 in which the absorbent article groups 3 have been housed, and whose opening 5 has been sealed, are separated only by the minimum necessary amount, thereby facilitating recovery.
Also, after recovery, the mount member 10 and the container fitting member 11 initiate backward movement, moving up to the backward moving edge, and steps S1 to S5 are repeated for the next packaging operation.
As explained above, according to the packaging apparatus 1 and packaging method of this embodiment, it is possible for a container 4 fitted onto a container fitting member 11, which is moving forward on the back side of a mount member 10 while the mount member 10 is moving forward, to incorporate inside it an absorbent article group 3 whose movement has been stopped by a forcing member 12, so that the absorbent article group 3 can be housed in the container 4 with little movement.
This makes it possible to minimize the distance between the location where the absorbent article group 3 is mounted on the mount member 10 and the container 4 location after it has housed the absorbent article group 3, and allows the absorbent article group 3 to be easily housed in the container 4, thereby allowing the series of packaging operations from housing the absorbent article group 3 in the container 4 after the absorbent article group 3 has been mounted on the mount member 10, up to the point of recovery, to be easily and efficiently carried out.
For the embodiment described above, the forcing member 12 stopped movement of the container 4 through the absorbent article group 3 so that the container 4 became detached from the container fitting member 11, but means apart from the forcing member, such as various means of detaching the container from the container fitting member by clamping the container housing the absorbent article groups, may be used for detachment of the container from the container fitting member.
Also for the embodiment described above, the mount member 10 and the container fitting member 11 were formed in an essentially integral manner, and more specifically the first holding plate 16 and first mounting plate 20, and the second holding plate 17 and second mounting plate 21, were each formed in an integral manner, but the mount member 10 and the container fitting member 11 may be mutually separate bodies so long as they can move forward and backward in synchronization and the distance between the first holding plate 16 and the second holding plate 17, and the distance between the first mounting plate 20 and the second mounting plate 21, can each be appropriately adjusted.
Also in the embodiment described above, the mount member 10 was clamped with the absorbent article groups 3 compressed between the first holding plate 16 and the second holding plate 17, but so long as the absorbent article groups can be smoothly inserted into the container, the mount member does not necessarily need to clamp the absorbent article groups in a compressed state by the first holding plate and second holding plate.
Furthermore, for the embodiment described above, the container fitting member 11 inserted the first mounting plate 20 and second mounting plate 21 into the container 4 through the opening 5 of the container 4, spreading open the opening 5 into a prescribed shape, but the container fitting member may instead spread out the opening so that the opening of the container is pulled by the first mounting plate and second mounting plate.
Also in the embodiment described above, the opening 5 of the container 4 was spread open in an essentially rectangular shape by the container fitting member 11, but the shape of the opening of the container when fitted onto the container fitting member may be set as desired depending on the shape and size of the absorbent article groups, the shape of the container, and the like.
Also in the embodiment described above, the packaging apparatus 1 was provided with support members 25 to 27 supporting the container 4 in which the absorbent article (group) has been housed, but the support members do not necessarily need to be provided. Even when they are provided, the number of support members does not necessarily need to be 3 as in the embodiment, and it may instead be 1, 2 or 4 or more. Furthermore, raising and lowering of the support members may employ any desired mechanism other than the mechanism of the described embodiment.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014-174615 | Aug 2014 | JP | national |
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| Number | Date | Country | |
|---|---|---|---|
| 20160059971 A1 | Mar 2016 | US |
