This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2013-099837 filed on May 10, 2013, the entire contents of which are incorporated herein by reference.
1. Technical Field
The present disclosure relates to a packaging bag feeder in a packaging machine, which is suitable for use in feeding large-sized bags such as zippered bags or gusset bags.
2. Related Art
A packaging bag feeding manner in conventional packaging machines includes a magazine type (Japanese Patent No. JP-B-4149466) in which packaging bags stacked on a magazine are fed and a conveyor type (Japanese Patent No. JP-B-4011567) in which packaging bags are sequentially fed by a conveyor.
Zippered bags have zippers formed on upper portions, respectively. Accordingly, the upper portions of the bags become bulky when the bags are stacked one upon another. On the other hand, Gusset bags have gussets on both sides thereof respectively. Accordingly, the both sides of the gusset bags become bulky when the bags are stacked one upon another. As a result, both types of bags warp when stacked in the packaging bag feeder. This allows the conveyor type bag feeding but disallows the magazine type bag feeing. Furthermore, the use of large-sized bags necessarily increases the length of the conveyor even when the bags a are arranged so as to be shifted little by little on the conveyor, as shown in
Therefore, an object of the present disclosure is to provide a packaging bag feeder in a packaging machine, which can realize feeding of the zippered bags and gusset bags by the use of a magazine, can save a bag feeding space even in the case of a large-sized bag and can improve the production efficiency without loading packaging bags onto the bag magazine in an aligned manner.
The present disclosure provides a packaging bag feeder in a packaging machine, comprising a bag magazine capable of accommodating a number of packaging bags in a stacked state, a separating mechanism which is configured to separate one of the packaging bags stacked on the bag magazine and a bag placement section on which the separated bag is placed. In the packaging bag feeder, every time one packaging bag is placed on the bag placement section, the packaging bag is held and fed to a subsequent packaging step.
According to the above-described construction, the zippered bags and the gusset bags can be fed by the use of the magazine. This can save the bag feeding space even in the case of a large-sized packaging bag. Furthermore, the production efficiency can be improved without loading packaging bags onto the bag magazine in an aligned manner.
In an embodiment, the bag magazine is constructed of a conveyor including a first drive shaft, a first annular body configured to be rotatable with rotation of the first drive shaft, a first bag guide protruding from the first annular body, a second drive shaft, a second annular body configured to be rotatable with rotation of the second drive shaft, a second bag guide and a plurality of bag loading portions constructed between the first and second bag guides. The packaging bags stacked between the first and second bag guides are transferred by rotating the first and second bag guides in an identical direction. A distance between the first and second bag guides is adjustable by rotating the first and second drive shafts in opposite directions. According to the above-described construction, a bag magazine using a conveyor can be constructed with the result that the bag feeding space can be saved. Furthermore, a bag magazine can be configured so that a width of each bag loading portion is adjustable according to a width of the packaging bag.
In another embodiment, the separating mechanism includes at least one pair of suction pads which suck the packaging bag, and the suction pads are configured to transition from a horizontal state to an inclined state while sucking the packaging bag. According to the above-described construction, one of the packaging bags can be taken from the magazine more reliably.
In further another embodiment, the feeder further comprises a horizontal transfer unit which receives the packaging bag separated by the separating mechanism, gripping the packaging bag, the horizontal transfer unit then transferring the packaging bag to the bag placement section. According to the above-described construction, the packaging bag can more easily be transferred to the bag placement section.
In further another embodiment, the bag placement section has a bag position compensation unit. Consequently, the packaging bag can be disposed at a more accurate position.
In further another embodiment, the bag placement section has a positioning unit which positions a top edge of the packaging bag according to the packaging bag. Consequently, the packaging bag can be disposed at a more appropriate position according to the packaging bag.
In further another embodiment, the feeder further comprises a rotating arm which holds the packaging bag placed on the bag placement section and is rotated into a vertical attitude. In this feeder, the rotating arm has a holding unit which holds the packaging bag at both sides of the packaging bag. Consequently, since the packaging bag is held at both sides thereof, positional displacement of the packaging bag can be prevented more reliably.
In further another embodiment, the feeder further comprises a height compensation unit which compensates a height of the packaging bag held in the vertical attitude by the rotating arm. Consequently, the packaging bag held in the vertical attitude with the height of the top edge of the packaging bag can more reliably be fed to the subsequent step.
In the accompanying drawings:
In the present disclosure, a packaging bag feeder 1 in a packaging machine P includes a bag magazine 2 capable of accommodating a number of packaging bags a in a stacked state, a separating mechanism 3 which is configured to separate one of the packaging bags stacked on the bag magazine, and a bag placement section on which the separated bag is placed. In the packaging bag feeder, every time one packaging bag is placed on the bag placement section, the packaging bag is held and fed to a subsequent packaging step. Thus, the packaging bag is not directly fed from the bag magazine 2 stacked with a number of packaging bags to the subsequent packaging step, but every time one packaging bag is placed on the bag placement section, the packaging bag is fed to the subsequent packaging step. Accordingly, even the zippered bags or the gusset bags do not result in a problem of warp in the use with the bag magazine. Furthermore, since the packaging bag is separated one by one by the separating mechanism 3, there is no possibility of taking two packaging bags together, with the result that the bag feed by the use of a magazine is realized. Furthermore, since the magazine type is employed, the bag feeding space can be saved even with the use of large-sized packaging bags. Still furthermore, since one packaging bag a is fed to the next packaging step every time the packaging bag a is placed on the bag placement section 4, the packaging bags a need not be placed in an aligned state on the bag magazine 2 and the production efficiency can be improved.
One embodiment will now be described with reference to
The packaging machine P employed in the embodiment fills a gusset bag with pet food as an article to be packaged. The gusset bag is classified into a large-sized bag having a length ranging from 600 mm to 1050 mm and a width ranging from 300 mm to 450 mm. The gusset bag has a zipper located near a bag mouth. As shown in
As shown in
The packaging bag feeder 1 sequentially feeds the packaging bags a to grip pairs to feed the packaging bags a to a next packaging step in the aforementioned packaging machine P. As shown in
The bag magazine 2 is constructed of a conveyor including a first drive shaft 12, a first annular body 13 rotated with rotation of the first drive shaft 12, first bag guides 14 protruding from the first annular body 13, a second drive shaft 15, a second annular body 16 rotated with rotation of the second drive shaft 15, a second bag guide 17 protruding from the second annular body 16 and a plurality of bag loading portions 18 constructed between the first and second bag guides 14 and 17. When the first and second drive shafts 12 and 15 are rotated in an identical direction, the packaging bag a stacked between the first drive shafts 12 and the second drive shaft 15 is transferred. When the first and second drive shafts 12 and 15 are rotated in opposite directions, a distance between the first bag guides 14 and the second bag guide 17 is adjustable.
The construction and operation of the bag magazine 2 will now be described in detail. The first drive shafts 12 provided at one end side are configured to be rotatable forward and backward by a first drive unit (a servomotor) 19, as shown in
The second drive shaft 15 provided at the other end side is configured to be rotatable forward and backward by a second drive unit (a servomotor) 20. As shown in
A plurality of bag loading portions 18 is constructed between the first and second bag guides 14 and 17 as shown in
When the first and second drive shafts 12 and 15 are rotated in opposite directions, a distance between the first and second bag guides 14 and 17 can be adjusted, as shown in
The separating mechanism 3 is provided for separating one of the packaging bags a stacked on the bag magazine 2. In the embodiment, the separating mechanism 3 is operated to take only one packaging bag from the bag loading portions 18 sent to the left end in
The separating mechanism 3 adsorbs the packaging bag a by at least a pair of suction pads (three pairs of suction pads 60a, 60b disposed in a lengthwise direction of the packaging bag a, in the embodiment as shown in
More specifically, the separating mechanism 3 is provided with the three pairs of right and left suction pads 60a and 60b disposed in the lengthwise direction and adsorbing the widthwise right and left sides of the packaging bag a. However, the separating mechanism should not be limited to the above described. For example, the scope of the present invention covers the separating mechanism 3 which may cover two pairs of right and left suction pads and a centrally located suction pad for preventing paper from drooping. Describing the structure of the separating mechanism 3, an L-shaped lever has one end side 66 mounted on a drive unit (a cylinder) 65, and the L-shaped lever is rotatably connected to a mount 72. The L-shaped lever has the other end side 67 rotatably connected to a rotation support 68a. The mount 72 is formed with an inclined guide cam 70. On the other hand, a rotatable roller 68b is mounted on a base 69 on which the suction pads 60a and 60b are also mounted. The rotatable roller 68b is configured to be slid with the rotation support 68a serving as a starting point. The base 69 and the guide cam 70 are normally biased via an elastic member 71.
The operation of the separating mechanism 3 will be described. When the drive unit (the cylinder) 65 is reciprocated, the rotation pin 68b is guided via the rotation support 68a by the guide cam 70, so that the base 69, that is, the bottoms of the suction pads 60a and 60b are turned from a horizontal state to an outwardly directed inclined state, with the result that the packaging bag a adsorbed by the suction pads 60a and 60b is turned to a U-shape. Thus, one of the stacked packaging bags is separated (
On the other hand, when the drive unit (the cylinder) 65 is reciprocated, the suction pads 60a and 60b are turned from the inclined state to the horizontal state (
The horizontal transfer unit 8 is configured to grasp and receive the single bag a separated by the separating mechanism 3, thereby transferring the packaging bag a to the bag placement section 4. The horizontal transfer unit 8 includes the grip units (chuck cylinders) 8a which hold, from the left side, the packaging bag a held in the horizontal state by the separating mechanism 3. Each grip unit 8s is configured to transfer the packaging bags a one by one every time being horizontally reciprocated. The horizontal transfer unit 8 is provided independently of the separating mechanism 3 in the embodiment. However, the scope of the invention covers the construction that the separating mechanism 3 transfers the single packaging bag to the bag placement section 4 while holding the packaging bag.
The bag placement section 4 is a section on which the packaging bag a separated by the separating mechanism 3 is placed. The packaging bag feeder 1 of the invention thus includes the bag placement section 4 and one packaging bag is fed to the subsequent packaging step every time the packaging bag a is placed on the bag placement section 4. The bag magazine 2 need not be loaded with the packaging bags a in an aligned state, with the result that the production efficiency can be improved.
The bag placement section 4 has a bag position compensation unit 26 for compensating the position of the packaging bag a in the widthwise or lengthwise direction, as shown in
The bag position compensation unit 26 has a first position compensation unit compensating the position of the packaging bag a in the widthwise direction and a second position compensation unit compensating the position of the packaging bag a in the lengthwise direction.
The first position compensation unit has sideguides 27a and 27b which are provided so as to protrude upward and extend lengthwise at both widthwise sides and a stretch unit 28 (a ball screw 28a and a servomotor 28b) for increasing and reducing a widthwise distance between sideguides 27a and 27b. Every time one packaging bag a is placed on the bag placement section 4, the servomotor 28b is operated so that the ball screw 28a is contracted and with this, the widthwise distance between the sideguides 27a and 27b is reduced, whereby the position of the packaging bag a is compensated widthwise. After compensation of widthwise position, the servomotor 28b is operated so that the ball screw 28a is expanded thereby to return the sideguides 27a and 27b to the respective initial positions.
The second position compensation unit is configured to operate as follows. As shown in
Furthermore, the bag placement section 4 has a positioning unit 31 which positions the top side of the packaging bag a, as shown in
More specifically, packaging bags include a packaging bag a1 having a shorter over-claw height h1 when held by the grip pair 10 as shown in
Furthermore, the packaging bag feeder 1 has the pair of rotating arms 9 which hold one packaging bag a placed on the bag placement section 4 and is rotated into a vertical attitude, as shown in
Furthermore, the packaging bag feeder 1 has a height compensation unit 36 which compensates the height of the packaging bag a held in the vertical attitude by the rotating arm 9.
The height compensation unit 36 includes a vertical drive mechanism 37 (having a ball screw 37a and a servomotor 37b) which vertically moves the holding unit 11, a rotary encoder which generates pulses with upward movement of the rotating arm 9 holding the packaging bag a and a sensor 38 which detects passing of the top side of the packaging bag a between the holding position of the packaging bag a by the rotating arm 9 and a receiving position by the holding unit, and a control controlling them.
The sensor 38 counts a reference pulse number while detecting passing of the top side of the packaging bag a when the rotating arm 9 holds the packaging bag a at a normal position and is then moved upward. The sensor 38 also counts a pulse number every time detecting passing of the top side of the packaging bag a in the case where the rotating arm 9 is moved upward while holding the packaging bag a. The control is configured to compare the aforementioned reference pulse number and the pulse number thereby to control an amount of vertical movement of the holding unit 11 by the vertical movement drive mechanism 37 according to an amount of comparison. Thus, the height position of the packaging bag a held by the holding unit 11 can be compensated, so that when subsequently, the holding unit 11 is horizontally moved to be held by the grip pair 10, the packaging bag is held with the height of the top side thereof being uniform. This can prevent visual quality of the packaging bag from being spoiled by displacement of seal position.
The foregoing description and drawings are merely illustrative of the present disclosure and are not to be construed in a limiting sense. Various changes and modifications will become apparent to those of ordinary skill in the art. All such changes and modifications are seen to fall within the scope of the appended claims.
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