This application is a continuation, under 35 U.S.C. § 120, of Patent Application No. PCT/CN2020/0636895.9, filed on Apr. 24, 2020, which is herein incorporated by reference in its entirety.
The present invention relates to a box sealed using adhesive tape with an easy open feature, and a blank to make the box.
For transport from one location to another, products are often placed in packages. One of the most common packages is a corrugated cardboard container or package.
A package is generally rectangular and comprises four contiguous vertical side surfaces and two pair of flaps, commonly known as the outer and inner pairs of flaps, on both the top and bottom of the package. Each of the flaps is connected to one of the vertical side surfaces, such that when the pairs of outer and inner flaps are folded toward each other and toward the center of the package, the edges of at least the outer flaps meet at or near the center of the top or bottom of the package, effectively creating the top and bottom horizontal surfaces of the package and closing the package. The flaps on the package are typically sealed in place by glue or by adhesive tape. The tape is often applied in a “C-clip” configuration.
The C-clip is so named because a cross-section of the tape along the length of the tape as it is applied to a package is in the shape of the letter “C”. Specifically, a C-clip of tape is a continuous length of adhesive tape that is applied to a portion of one vertical side of a package, across the center of one of the horizontal surfaces of the package to seal the abutting outer flaps together and finally to a portion of the opposite vertical side of the package. When the package is closed and sealed with a C-clip of adhesive tape, there are no substantial gaps to allow contaminants to reach the product or products enclosed in the package.
To gain access to products inside, the box needs to be opened. One typical method to remove the tape can involve using a sharp instrument such as a knife to slit the tape. With this method, however, a user may cut and damage the products inside by the knife. Another method is to design a box to have an easy opening feature. U.S. Pat. No. 9,126,718 discloses a box closed using adhesive tape wherein a flap of a wall panel is configured to hingeably open parallel to each other to thereby assist in removing the adhesive tape from the one or more securing panels.
It is desirable to provide a box sealed with an adhesive tape which can be easily open by removing the adhesive tape without use of tools.
It is also desirable to provide a box which can be assembled easily, and resistant against external pressure.
The present invention relates to a package of one or more articles, the package comprising pairs of opposed side walls; pairs of opposed top flaps foldably connected to corresponding side walls; pairs of opposed bottom flaps foldably connected to corresponding side walls; a weakened area defined by an external weakened line at one side wall, the weakened area comprising a first section and a second section divided by an internal weakened line; and an adhesive tape covering adjacent edges of a pair of opposed top flaps to seal top of the box. The adhesive tape has a tape width and a tape end, and extends along a portion of the one of first opposed side walls in such a way the adhesive tape covers part of the second section so as not to cover the internal weakened line. The internal weakened line is angled about a transversal direction of the box, and does not extend to across the adhesive tape in the width direction of the adhesive tape.
For ease of discussion, the box and the blank will be discussed with reference to the numerals referred to in these Figures. The Figures and detailed description should however not be considered limiting the scope of the claims, unless explicitly indicated otherwise, and the invention disclosed herein is also used in a wide variety of packaging boxes.
In the drawings, like numerals or other designations designate like features throughout the views.
Various non-limiting forms of the present disclosure will now be described to provide an overall understanding of the principles of the structure, function, manufacture, and use of a box for packaging articles. One or more examples of these non-limiting embodiments are illustrated in the accompanying drawings. Those ordinary skilled in the art will understand that the boxes described herein and illustrated in the accompanying drawings are non-limiting example forms and that the scope of the various non-limiting forms of the present disclosure are defined solely by the claims. The features illustrated or described in connection with one non-limiting form may be combined with the features of other non-limiting forms. Such modifications and variations are intended to be included within the scope of the present disclosure.
As used herein the “longitudinal”, “transversal”, “top”, “bottom” and the like, when used to describe a box or a blank, relate to a box placed in a carrying position with the bottom part facing downwards and the top part facing upwards, such as e.g. shown in the figures.
Box
The present invention is directed to a box comprising a top, a bottom and pairs of opposed parallel side walls. Each of the top and the bottom of the box is closed by top and bottom flaps, respectively. Each of flaps is foldably joined along a folding line at one edge to a top or a bottom edge of a corresponding side wall. The box further comprises a weakened area formed at one side wall, the weakened area being defined by an external weakened line. The weakened area comprises two sections divided by an internal weakened line.
Referring to
The box 10 further comprises a weakened area 52 formed at one of first side walls 11 and 12, and an adhesive tape 62.
Referring to
At the time of package opening, section 52A of the weakened area 52 is pushed by applying a force for example by a finger, whereby the first section 52A is pushed inward. When the first section 52A is pushed inward, an opening is formed, and a finger is inserted into the opening to grip the second section 52B, and pull the second section 52B outward. When the second section 52B is pulled outward, an end part of the adhesive tape 62 is also pulled outward together with the second section 52B, thereby removing the adhesive tape from the box by continuously pulling the adhesive tape 62 from the box 10. External weakened line 54 is distanced from junctions of side walls and top flaps or side walls and bottom flaps, for example the junction between a first side wall where the weakened area is formed and a first top flap connected to the first side wall, so as not to compromise the structural integrity at this location.
In addition, an opening corresponding to the first section 52A and the second section 52B which remains after a tape is removed may serve as a handle that allows a user to conveniently carry the box around.
Still referring to
The second section 52B has a second section width W2, and an inboard edge with a length L3. A second section 52B with a tapered configuration such as when L3 is shorter than L2 may reduce the effort associated with breaking the external weakened line 54 at the junction with the tape 62 where consumers must also overcome the adhesive force of the tape 62.
The internal weakened line 56 may be a straight line as shown in
The internal weakened line 56 is angled about the transversal direction T of box 10 Referring to
The angle α may be in the range of from about 10° to about 90°, or about 45° to about 90°. In one embodiment, the angle α may be about 90°, so that the internal weakened line 56 is substantially parallel to the longitudinal direction L of the box 10 as indicated in
Referring to
The internal weakened line 56 may not encounter the longitudinal centerline LC of the side wall where the weakened area 52 is placed, as shown in
When the internal weakened line 56 comprises a perforation, the internal weakened line 56 comprises a perforation having a length different from lengths of perforations constituting the external weakened line 54. In one embodiment, referring to
The box of the present invention further comprises an adhesive tape 62 covering adjacent edges of opposed top flaps to seal top of the box. Referring to
The box of the present invention may have a weakened area 52 in each of a pair of opposite first side walls. In one embodiment, referring to
The box of the present invention may have at least two weakened areas 52 in at least one of first side walls to assist in removing the adhesive tape 62 from top flaps and bottom flaps. In one embodiment, referring to
It will be appreciated that the above described arrangements allow the tape 62 to be removed from the box 10 used to secure each of the top and bottom of the box, which in turn allows the box to be returned to a flat pack arrangement, for example to allow a box to be easily stored or transported after use. With a tape, a synthetic plastic, being separated from the box, this makes the box ready to be recycled and thus, more sustainable.
In one embodiment, the box of the present invention is in a rectangular shape having four side walls, referring to
In another embodiment, the box of the present invention is in an octagonal shape having pairs of parallel side walls and four interposed diagonal corner panels, referring to
The box of the present invention may further comprise a protrusion on a side edge of a first top flap, and a slot at a line joining a second top flap and a side wall, the protrusion and the slot engaging with each other. Referring to
Referring to
Referring to
The package may include verbal or graphic indicia that guide or encourage the consumer to use the weakened area 52 for example, to push the first section 52A to open it by applying a force for example by a finger, whereby the first section 52A is pushed inward. Additionally, or alternatively, commercial artwork, graphics, and verbal information printed onto the package may be configured in some examples to have an upright appearance.
In one embodiment, the first section 52A and the second section 52B have color, text, and/or icons so as to differentiate the first section 52A and the second section 52B. Referring to
Other characteristics of the indicia can vary. For example, the graphic indicia can have varying color, hue, and/or dimensions. And the tactilely perceivable indicia can have varying dimensions (e.g., emboss depth), intensity, frequency or the like. Such characteristics can vary as step changes or gradually like in a gradient pattern.
The box according to the present application may have no substantial gaps, except perforations in the weakened area, if any to allow contaminants to reach the product or products enclosed in the package.
The box may have one or more (e.g. two) handles to enable convenient transport. This may be especially useful for relatively large boxes and/or boxes containing relatively heavy items.
A first handle 50 may be provided in one first side wall 11 and a first handle 51 may be provided in the other first side wall 12, as exemplified in
Alternatively or in addition to the cut-out section provided in the first side walls 11 and 12, as described in the previous paragraph, cut-out sections may be provided in the second side walls 13 and 14.
Alternatively or in addition, as shown in
Alternatively or in addition to the handle provided in the first side wall 11 and in the second side wall 13, as described in the previous paragraph, a handle 50 and/or 51, cut-out section in this case, may be provided in another first side wall 12 and another second side wall 14.
The box of the present invention, referring to
The box of the invention may comprise corrugated paperboard having adequate strength to withstand the weight of the contents and to enable multiple containers to be stacked on top of one another.
The box of the invention may contain any product which is appropriate to be packaged using the box. In one embodiment, the box of the present invention contains a plurality of absorbent articles.
In some embodiments, at least two of the package, the adhesive tape and the article have printed artwork having at least one common element.
The present invention is also directed to a blank for forming a packaging box of the present invention.
Referring to
The box may be stored and shipped in this flat pack condition before being used. At the point of use, the flattened box is opened up or expanded into the tubular configuration and set up to a box.
Descriptions of a weakened area illustrated with respect to a box of the present invention apply to the blank of the present invention.
The blank of the present invention may further comprise a corner panel between two adjacent side walls. Referring to
The blank 100 of the present invention may further comprise a protrusion on a side edge of a first top flap and a slot at a line joining a second top flap and a side wall in such a way that the protrusion and the slot are engaged with each other when the blank is set up to a box. Descriptions of a protrusion and a slot illustrated with respect to a box of the present invention apply to the blank of the present invention.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm.”
Every document cited herein, including any cross referenced or related patent or application and any patent application or patent to which this application claims priority or benefit thereof, is hereby incorporated herein by reference in its entirety unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any invention disclosed or claimed herein or that it alone, or in any combination with any other reference or references, teaches, suggests or discloses any such invention. Further, to the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
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Entry |
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PCT Search Report and Written Opinion for PCT/CN2021/081037 dated May 27, 2021, 16 pages. |
Number | Date | Country | |
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20220332461 A1 | Oct 2022 | US |