Packaging carton

Abstract

A packaging carton is made by folding a quadrilateral sheet S1 in a polyhedron having specified length, width and height with a flat flange F1 provided around its periphery so that a sealing cover can be bonded on the flange. The quadrilateral sheet comprises four inward folding lines V1 to V4 each being formed to pass two of four corner points C1 to C4 of a bottom plane B1 of the polyhedron having the specified length and width, and four outward folding lines M1 to M4 each being formed to be in parallel with each of the four inward folding lines with a distance therefrom equal to the specified height, and to have a length equal to a distance between the two of the four corner points L1 or L2 on the inward folding line in parallel therewith. In a region formed at each corners of the quadrilateral sheet between two of four side planes SD1 to SD4 formed between the four inward folding lines and the four outward folding lines, respectively, the region comprises three outward folding lines M5 to M7 forming a triangle T1 extending from a vertex P1 at one of the corner points, two outward folding lines M8 and M9 each being formed to extend from each of the other two vertices P2 and P3 of the triangle in parallel with one of the four outward folding lines forming the side plane beyond the rest of the other two vertices, and two inward folding lines each being formed to extend from an end G1 to G8 of one of the four outward folding lines forming one of the side planes to one of the other two vertices near the end.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a packaging carton, in particular to a packaging carton having a which has flange, on the upper face of which a sealing cover such as a transparent film can be bonded by fusion or adhesion with adhesives, so that it can be manufactured inexpensively and efficiently.

2. Description of the Related Art

Packaging cartons are traditionally manufactured by forming a sheet of film material, synthetic paper, or resin material with a forming tool. This manufacturing method requires an expensive forming tool which, when various kinds of packing cartons are manufactured, must be individually provided for each kind of the packing carton requiring much time and a large financial burden. In order to avoid this disadvantage, there is a method by which a packaging carton is provided by cutting a quadrilateral sheet from a strip sheet of film or paper conveyed in the longitudinal direction; providing the quadrilateral sheet with a first, second and third outward folding lines, a first, second and third inward folding lines, and angled inward folding lines; and folding the quadrilateral sheet to form a tray having a stepped flange around the periphery of the tray (JP-A-6-72425).

Moreover, there is a packaging technique in which a tray carton having a flange around the periphery thereof, is folded up from a carton blank cut in a specified shape (JP-A-60-240444 and U.S. Pat. No. 4,636,187, both being foreign applications of U.K. Patent 2158392).

However, the packaging cartons disclosed in the above patent documents have following drawbacks. In the former, the carton is formed with a flange being stepped without being formed to be flat making it difficult to bond a sealing cover, such as a transparent film, by fusion or adhesion with adhesives. In the latter, the periphery of the carton blank must be cut in a specified shape for the folded up tray to provide a flange around the periphery thereof, which may cause chips of the carton blank to enter inside the tray carton. This makes the tray carton unsuitable as a packaging carton for packing foods.

The present invention was made in order to eliminate the above drawbacks with an object of providing a packaging carton which has a flat formed flange on the upper face of which a sealing cover such as a transparent film can be bonded, and can be inexpensively manufactured with high efficiency.

SUMMARY OF THE INVENTION

In order to achieve such object, a packaging carton according to the first aspect of the present invention is made by folding a quadrilateral sheet in a polyhedron with the specified length, width and height with a flat flange provided around a periphery thereof.

The quadrilateral sheet comprises: four inward folding lines each being formed to pass two of four corner points of a bottom plane of the polyhedron having the specified length and width; and four outward folding lines each being formed to be in parallel with each of the four inward folding lines with a distance therefrom equal to the specified height, and to have a length equal to a distance between the two of the four corner points on the inward folding line in parallel therewith.

In a region formed at each of four corners of the quadrilateral sheet between two of the four side planes formed between the four inward folding lines and the four outward folding lines, respectively, the region comprises: three outward folding lines forming a triangle extending from a vertex at one of the corner points; two outward folding lines each being formed to extend from each of the other two vertices of the triangle in parallel with one of the four outward folding lines forming the side plane beyond the rest of the other two vertices; and two inward folding lines each being formed to extend from an end of one of the four outward folding lines forming one of the side planes to one of the other two vertices near the end.

A packaging carton according to the second aspect of the present invention is made by folding a quadrilateral sheet in a polyhedron with the specified length, width and height with a flat flange provided around a periphery thereof.

The quadrilateral sheet comprises: four inward folding lines each being formed to connect two of four corner points of a bottom plane of the polyhedron having the specified length and width; and four outward folding lines each being formed to be in parallel with each of the four inward folding lines with a distance therefrom equal to the specified height.

In a region formed at each of four corners of the quadrilateral sheet including each of the four corner points, the region comprises: two inward folding lines which extend from one of the corner points to the ends of the two of the four outward folding lines near the corner point, respectively; one inward folding line which connects the ends of two of the four outward folding lines near the corner point; one outward folding line dropped from the corner point as a vertex of a triangle, formed with the two inward folding lines and the one inward folding line, to the one inward folding line as a base so as to divide the triangle into two; two inward folding lines each extending from each of the other two vertices of the triangle in parallel with one of the four outward folding lines extended to the end as the rest of the other two vertices; and two outward folding lines each extending from an end of the one outward folding line on the one inward folding line as the base in parallel with one of the four outward folding lines extended to the one of the other two vertices beyond the other of the two outward folding lines.

According to the forms of the packaging cartons in the first and second aspects, a quadrilateral sheet is cut out from a strip sheet of film or paper conveyed in the longitudinal direction. From the quadrilateral sheet, a packaging carton, having a flattened flange on the upper face of which a sealing cover such as a transparent film can be bonded, can be inexpensively manufactured with high efficiency.

Moreover, a packaging carton according to the third aspect of the present invention is made by folding a quadrilateral sheet in a polyhedron formed to have a bottom plane with specified length and width, a pair of facing long side planes each with a specified long height, a pair of facing short side planes each with a specified short height, two pairs of facing inclined side planes each being in the form of a triangle formed between the long side plane and the short side plane with one side connected to the long side plane, one of the other two sides connected to the short side plane and one vertex between the above sides being at each of four corner points of the bottom plane, and a flange formed with a continuous face and provided around a periphery.

The quadrilateral sheet comprises: two first inward folding lines, each formed to pass two of four corner points of a bottom plane of the polyhedron having the specified length and width, and to have a length equal to a sum of the specified width, twice the specified short height, and twice the width of the flange; two second inward folding lines, each formed to cross the two first inward folding lines at right angles to connect two of the four corner points, and to have a length equal to the specified length; two outward folding lines each being formed to have a length equal to the specified length between two of the four corner points and to be in parallel with one of the second inward folding lines with a distance therefrom equal to the specified short height; two pairs of inward folding lines each line extending from each end of the second inward folding line at one of the four corner points, and forming the one side of the triangle connected to the one of the long side planes; two pairs of outward folding lines each pair extending from both ends of each pair of the inward folding lines in parallel with the second inward line; and two outward folding lines each being formed to have a length equal to a distance between the two pairs of the outward folding lines and to be in parallel with one of the first inward folding lines with a distance therefrom equal to the specified long height.

In a region formed at each of four corners of the quadrilateral sheet between the long side plane and short side plane, the region comprises: an inward folding line which extends from one of the two outward folding lines having the length equal to the specified length, and being in parallel with the second inward folding line; two outward folding lines, forming the other two sides of the triangle, drawn from a point as one of the other vertices at an end of the inward folding line; and an outward folding line formed to extend from the point as the one of the other vertices of the triangle in parallel with the first inward folding line.

In the package carton according to the third aspect of the present invention, each pair of the two pairs of outward folding lines which extend from both ends of each pair of the two pairs of the inward folding lines are formed at a distance equal to the specified width from the other pair of outward folding lines.

Also in the package carton according to the third aspect of the present invention, each pair of the two pairs of outward folding lines which extend from both ends of each pair of the two pairs of the inward folding lines are formed at a distance smaller than the specified width from the other pair of outward folding lines.

Furthermore, in the package carton according to the third aspect of the present invention, each pair of the two pairs of outward folding lines which extend from both ends of each pair of the two pairs of the inward folding lines are formed at a distance larger than the specified width from the other pair of outward folding lines.

In addition, a packaging carton according to the fourth aspect of the present invention is made by folding a quadrilateral sheet in a polyhedron having a bottom plane with specified length and width, a pair of facing triangular long side planes each with a specified long height, a pair of facing quadrilateral short side planes each with a specified short height, two pairs of facing inclined side planes each being in a form of a triangle formed between the long side plane and the short side plane with one side connected to the long side plane, one of the other two sides connected to the short side plane and one of vertices between the above sides being at one of four corner points of the bottom plane, and a flange formed with a continuous face and provided around a periphery.

The quadrilateral sheet comprises: two first inward folding lines each being formed to pass two of the four corner points of a bottom plane of the polyhedron having the specified length and width, and to have a length equal to a sum of the specified width, twice the specified short height, and twice the width of the flange; two second inward folding lines each crossing the two first inward folding lines at right angles, and with a length equal to the specified length; two outward folding lines each being formed to have a length equal to the length of the second inward folding line and to be in parallel therewith with a distance therefrom equal to the specified short height; and two outward folding line each extending in parallel with the second inward folding line from a vertex of each of the pair of the triangles of the long side planes.

In a region formed at each of four corners of the quadrilateral sheet between the long side plane and short side plane, the region comprises: an inward folding line forming the one side of the triangle connected to the one of the long side planes; two outward folding lines, forming the other two sides of the triangle, drawn from a point as one of the other vertices at a distance from an imaginary extension of the second inward folding line being equal to the short height of the short side plane; an inward folding line formed to extend in parallel with the second inward line to the point as one of the other vertices from an end of one of the two outward folding lines; and an outward folding line formed to extend from the point as the one of the other vertices of the triangle in parallel with the first inward folding line.

According to the forms of the packaging cartons in the third and fourth aspects, a quadrilateral sheet is cut out from a strip sheet of film or paper conveyed in the longitudinal direction. From the quadrilateral sheet, a packaging carton, having a flange with flattened bent portions, on the upper face of which a sealing cover such as a transparent film can be bonded, can be inexpensively manufactured with high efficiency. Moreover, in the packaging carton in the third aspect in which the flange, positioned at the top of the carton, can be made in parallel with the bottom face, it is possible to vary the length of the flange formed in parallel with the bottom face.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in a first embodiment according to the present invention;

FIG. 2 is a partial perspective view showing a region at a corner of the quadrilateral sheet provided with inward folding lines and outward folding lines for forming the packaging carton in the first embodiment according to the present invention;

FIG. 3 is a perspective view showing the packaging carton in the first embodiment according to the present invention;

FIGS. 4A to 4 C are perspective views showing the steps of forming the packaging carton in the first embodiment according to the present invention;

FIG. 5 is a perspective view showing the step of sealing the packaging carton in the first embodiment according to the present invention;

FIG. 6 is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in a second embodiment according to the present invention;

FIG. 7 is a partial perspective view showing a region at a corner of the quadrilateral sheet provided with inward folding lines and outward folding lines for forming the packaging carton in the second embodiment according to the present invention;

FIG. 8 is a perspective view showing the packaging carton in the second embodiment according to the present invention;

FIGS. 9A to 9 C are perspective views showing the steps of forming the packaging carton in the second embodiment according to the present invention;

FIG. 10 is a perspective view showing the step of sealing the packaging carton in the second embodiment according to the present invention;

FIG. 11 is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in a third embodiment according to the present invention;

FIG. 12 is a perspective view showing the packaging carton in the third embodiment according to the present invention;

FIG. 13A is a front view showing the package carton in the third embodiment according to the present invention;

FIG. 13B is a side view showing the package carton in the third embodiment according to the present invention;

FIG. 14 is a partial perspective view showing a region at a corner of the quadrilateral sheet provided with inward folding lines and outward folding lines for forming the packaging carton in the third embodiment according to the present invention;

FIGS. 15A to 15 C are perspective views showing the steps of forming the packaging carton in the third embodiment according to the present invention;

FIG. 16 is a perspective view showing the step of sealing the packaging carton in the third embodiment according to the present invention;

FIG. 17A is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in a modification of the third embodiment according to the present invention;

FIG. 17B is a partial perspective view showing a region at a corner of the quadrilateral sheet shown in FIG. 17A ;

FIG. 18 is a perspective view showing the packaging carton completed by folding the quadrilateral sheet shown in FIGS. 17A and 17B ;

FIG. 19A is a front view showing the package carton shown in FIG. 18 ;

FIG. 19B is a side view showing the package carton shown in FIG. 18 ;

FIG. 20A is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in another modification of the third embodiment according to the present invention;

FIG. 20B is a partial perspective view showing a region at a corner of the quadrilateral sheet shown in FIG. 20A ;

FIG. 21 is a perspective view showing the packaging carton completed by folding the quadrilateral sheet shown in FIGS. 20A and 20B ;

FIG. 22A is a front view showing the package carton shown in FIG. 21 ;

FIG. 22B is a side view showing the package carton shown in FIG. 21 ;

FIG. 23 is a perspective view showing a quadrilateral sheet provided with inward folding lines and outward folding lines for forming a packaging carton in a fourth embodiment according to the present invention;

FIG. 24 is a perspective view showing the packaging carton in the fourth embodiment according to the present invention;

FIG. 25A is a front view showing the package carton in the fourth embodiment according to the present invention;

FIG. 25B is a side view showing the package carton in the fourth embodiment according to the present invention;

FIG. 26 is a partial perspective view showing a region at a corner of the quadrilateral sheet provided with inward folding lines and outward folding lines for forming the packaging carton in the fourth embodiment according to the present invention;

FIGS. 27A to 27 C are perspective views showing the steps of forming the packaging carton in the fourth embodiment according to the present invention;

FIG. 28 is a perspective view showing the step of sealing the packaging carton in the fourth embodiment according to the present invention;

DETAILED DESCRIPTION OF THE INVENTION

Preferred embodiments of the packaging cartons according to the present invention will be explained in detail in the following with reference to the drawings.

First Embodiment

In the embodiment, a packaging carton according to the present invention is that made by folding a quadrilateral sheet S 1 ( FIG. 1 ) in a polyhedron having specified length X 1 , width Y 1 and height Z 1 with a flat flange F 1 ( FIG. 3 ) provided around a periphery thereof.

In order to make the package carton, the quadrilateral sheet SI comprises four inward folding lines V 1 to V 4 , each being formed to pass two of four corner points C 1 to C 4 ( FIG. 1 ) of a bottom plane B 1 of the polyhedron having the specified length X 1 and width Y 1 , and four outward folding lines M 1 to M 4 each being formed to be in parallel with each of the four inward folding lines V 1 to V 4 with a distance therefrom equal to the specified height Z 1 , and to have a length equal to a distance between the two of the four corner points L 1 or L 2 on the inward folding line in parallel therewith.

In a region formed at each of four corners of the quadrilateral sheet between two of four side planes SD 1 to SD 4 formed between the four inward folding lines V 1 to V 4 and the four outward folding lines M 1 to M 4 , respectively, the region comprises three outward folding lines M 5 to M 7 forming a triangle T 1 extending from a vertex P 1 ( FIG. 2 ) at one of the corner points C 1 to C 4 ; two outward folding lines M 8 and M 9 each being formed to extend from each of the other two vertices P 2 and P 3 of the triangle T 1 in parallel with one of the four outward folding lines M 1 to M 4 forming the side plane beyond the rest of the other two vertices; and two inward folding lines V 5 and V 6 each being formed to extend from an end G 1 to G 8 of one of the four outward folding lines forming one of the side planes to one of the other two vertices near the end. In FIG. 1 and FIG. 2 , the inward folding lines and the outward folding lines are represented by broken lines and solid lines, respectively.

The quadrilateral sheet S 1 ( FIG. 4A ) comprising the above inward folding lines and outward folding lines shown in FIG. 1 and FIG. 2 is folded as described below.

The four inward folding lines V 1 to V 4 are folded inward and the four outward folding lines M 1 to M 4 are folded outward, and in each of regions at the four corners of the quadrilateral sheet S 1 , the two inward folding lines V 5 and V 6 are folded inward and the three outward folding lines M 5 to M 7 forming the triangle T 1 , the two outward folding lines M 8 and M 9 are folded outward, by which a package carton is obtained in a form before being completed (FIG. 4 B). The above inward and outward folding is further carried out completely for the completion of the package carton (FIG. 3 and FIG. 4 C), which is formed with the four side planes SD 1 to SD 4 each connected by the triangle T 1 on the bottom plane B 1 of the polyhedron, four outward folding lines M 1 to M 4 each connected by the outward folding line M 5 and a flat flange F 1 extending from the outward folding lines M 1 to M 4 and M 5 in the horizontal direction on all sides of the periphery.

Into the packaging carton thus formed, contents (not shown in the drawings) are put to be held with a sealing cover CP 1 ( FIG. 5 ) applied over the contents and mounted on the flange F 1 to be bonded thereto by, for example, fusing. This constitutes a sealed packaging carton in which contents such as food or drink are held.

Second Embodiment

In the embodiment, a packaging carton according to the present invention is that made by folding a quadrilateral sheet S 10 ( FIG. 6 ) in a polyhedron having specified length X 10 , width Y 10 and height Z 10 with a flat flange F 10 ( FIG. 8 ) provided around a periphery thereof.

In order to make the package carton, the quadrilateral sheet S 10 comprises: four inward folding lines V 10 to V 40 each being formed to connect two of four corner points C 10 to C 40 ( FIG. 6 ) of a bottom plane B 10 of the polyhedron having the specified length X 10 and width Y 10 ; and four outward folding lines M 10 to M 40 each being formed to be in parallel with each of the four inward folding lines V 10 to V 40 with a distance therefrom equal to the specified height Z 10 .

In a region formed at each of four corners of the quadrilateral sheet S 10 including each of the four corner points C 10 to C 40 , the region comprises: two inward folding lines V 50 and V 60 ( FIG. 7 ) being formed to extend from one of the corner points C 10 to C 40 to two of the ends G 10 to G 80 of the two of the four outward folding lines M 10 to M 40 near the corner point, respectively; one inward folding line V 70 being formed to connect the two of the ends G 10 to G 80 of the two of the four outward folding lines M 10 to M 40 near the corner point; one outward folding line M 50 dropped from the corner point C 10 , one of the four corner points C 10 to C 40 , as a vertex P 10 of a triangle T 10 , formed with the two inward folding lines V 50 and V 60 and the one inward folding line V 70 , to the one inward folding line V 70 as a base so as to divide the triangle into two; two inward folding lines V 80 and V 90 each being formed to extend from each of the other two vertices P 20 and P 30 of the triangle T 10 in parallel with one of the four outward folding lines M 10 to M 40 extended to the end as the rest of the other two vertices P 20 and P 30 ; and two outward folding lines M 60 and M 70 each being formed to extend from an end G 90 of the one outward folding line M 50 on the one inward folding line as the base so as to be in parallel with one of the four outward folding lines M 10 to M 40 extended to the one of the other two vertices P 20 and P 30 beyond the other of the two outward folding lines M 60 and M 70 . In FIG. 6 and FIG. 7 , the inward folding lines and the outward folding lines are represented by broken lines and solid lines, respectively.

The quadrilateral sheet S 10 (FIG. 9 A), comprising the above inward folding lines and outward folding lines shown in FIG. 6 and FIG. 7 , is folded as described below.

The four inward folding lines V 10 to V 40 are folded inward and the four outward folding lines M 10 to M 40 are folded outward, and in each of regions at the four corners of the quadrilateral sheet S 10 , the two inward folding lines V 50 and V 60 , the one inward folding line V 70 and the two inward folding lines V 80 and V 90 are folded inward, and the one outward folding line M 50 , and the two outward folding lines M 60 and M 70 are folded outward, by which a package carton is obtained in a form before being completed (FIG. 9 B). The above inward and outward folding is further carried out completely to completion of the package carton (FIG. 8 and FIG. 9 C), which is formed with the four side planes SD 10 to SD 40 each connected by the triangle T 10 folded in two on the bottom plane B 10 of the polyhedron, four outward folding lines M 10 to M 40 each connected through the triangle T 10 folded in two and a flat flange F 10 extending from the outward folding lines M 10 to M 40 in the horizontal direction on all sides of the periphery.

Into the packaging carton thus formed, contents (not shown in the drawings) are put to be held with a sealing cover CP 1 ( FIG. 10 ) applied over the contents and mounted on the flange F 10 to be bonded thereto by, for example, fusing to constitute a sealed packaging carton in which contents such as food or drink are held.

Third Embodiment

In the embodiment, a packaging carton according to the present invention is made in a polyhedron by folding a quadrilateral sheet SS 100 as shown in FIG. 11 , FIG. 12 and FIG. 13 . The package carton made in a polyhedron is formed to have a bottom plane B 100 with specified length X 100 and width Y 100 , a pair of facing long side planes SD 100 and SD 200 each with a specified long height Z 100 , a pair of facing short side planes SD 300 and SD 400 each with a specified short height Z 200 , two pairs of facing inclined side planes SD 500 to SD 800 each being in a form of a triangle T 100 formed between the long side plane SD 100 or SD 200 and the short side plane SD 300 or SD 400 with one side S 100 connected to the long side plane SD 100 or SD 200 , one side S 300 of the other two sides S 200 and S 300 connected to the short side plane SD 300 or SD 400 and one vertex between the above sides S 100 and S 300 being at each of four corner points C 100 to C 400 of the bottom plane B 100 , and a flange F 100 formed with a continuous face and provided around a periphery.

In order to make the package carton, the quadrilateral sheet SS 100 comprises: two first inward folding lines V 200 and V 300 each being formed to pass two of four corner points C 100 to C 400 of a bottom plane B 100 of the polyhedron having the specified length X 100 and width Y 100 , and to have a length equal to a sum of the specified width Y 100 , twice the specified short height Z 200 , and twice a width FF 100 of the flange F 100 ; two second inward folding lines V 400 and V 500 each being formed to cross the two first inward folding lines V 200 and V 300 at right angles to connect two of the four corner points C 100 to C 400 , and to have a length equal to the specified length X 100 ; two outward folding lines M 500 and M 600 each being formed to have a length equal to the specified length X 100 between two of the four corner points C 100 to C 400 and to be in parallel with one of the second inward folding lines V 400 and V 500 with a distance therefrom equal to the specified short height Z 200 ; two pairs of inward folding lines V 100 each line extending from each end of the second inward folding line V 400 or V 500 at one of the four corner points C 100 to C 400 , and forming the one side S 100 of the triangle T 100 connected to the one of the long side planes SD 100 and SD 200 ; two pairs of outward folding lines M 700 each pair being formed to extend from both ends of each pair of the folding lines V 100 in parallel with the second inward folding line V 400 or V 500 ; and two outward folding lines M 300 and M 400 each being formed to have a length equal to a distance between the two pairs of the outward folding lines M 700 and to be in parallel with one of the first inward folding lines V 200 and V 300 with a distance therefrom equal to the specified long height Z 100 .

In a region formed at each of the four corners of the quadrilateral sheet SS 100 between the long side plane SD 100 or SD 200 and the short side plane SD 300 or SD 400 , as shown in FIG. 14 , the region including the inclined side plane SD 500 as the triangle T 100 comprises: an inward folding line V 600 being formed to extend from the outward folding line M 500 having the length equal to the specified length X 100 , and being in parallel with the second inward folding line V 400 ; two outward folding lines M 100 and M 200 , forming the other two sides S 200 and S 300 of the triangle T 100 as the inclined side plane SD 500 , drawn from a point P 100 as one of the other vertices at an end of the inward folding line V 600 ; and an outward folding line M 800 formed to extend from the point P 100 as the one of the other vertices of the triangle in parallel with the first inward folding line V 200 . Therefore, such outward folding lines M 100 , M 200 , M 700 and M 800 , and inward folding line V 600 are also provided in the other three regions at the respective three other corners of the quadrilateral sheet SS 100 including the inclined side planes SD 600 to SD 800 (FIG. 11 ).

In FIG. 11 and FIG. 14 , the inward folding lines and the outward folding lines are represented by broken lines and solid lines, respectively.

The quadrilateral sheet SS 100 ( FIG. 15A ) comprising the above inward folding lines and outward folding lines shown in FIG. 11 and FIG. 14 is folded as described below.

The two first inward folding lines V 200 to V 300 , the two second inward folding lines V 400 and V 500 and the two pairs of the inward folding lines V 100 are folded inward, and the two outward folding lines M 300 and M 400 , the two outward folding lines M 500 and M 600 and the two pairs of the outward folding lines M 700 are folded outward. Further, in each of the regions at the four corners of the quadrilateral sheet SS 100 , the two outward folding lines M 100 and M 200 and the outward folding line M 800 are folded outward, and the inward folding line V 600 is folded inward, by which a package carton is obtained in a form before being completed (FIG. 15 B). Following this, the above inward and outward folding is further carried out completely to completion of the package carton (FIG. 15 C), which is formed with the four side planes SD 100 to SD 400 each connected by the triangle T 100 on the bottom plane B 100 of the polyhedron, four outward folding lines M 300 to M 600 each connected by the outward folding line M 100 , and a flat flange F 100 extending from the outward folding lines M 300 to M 600 and M 100 in the horizontal direction on all sides of the periphery. The four side planes SD 100 to SD 400 are formed so that the long side planes SD 100 and SD 200 have the specified long height Z 100 and the short side planes SD 300 to SD 400 have the specified short height Z 200 . This allows only portions F 100 of the flange along the long side planes SD 100 and SD 200 to be formed in parallel with the bottom plane B 100 with the other portions of the flange F 100 bent downward from the ends of the portions along the long side planes SD 100 and SD 200 .

Into the packaging carton thus formed, contents (not shown in the drawings) are put to be held with a sealing cover CP 100 ( FIG. 16 ) is applied over the contents and mounted on the flange F 100 to be bonded thereto by, for example, fusing to constitute a sealed packaging carton in which contents such as food or drink are held.

In the above explained quadrilateral sheet SS 100 shown in FIG. 11 and FIG. 15A , each pair of the two pairs of outward folding lines M 700 which extend from both ends of each pair of the two pairs of the inward folding lines V 100 are provided at a distance equal to the specified width Y 100 from the other pair of outward folding lines so that the outward folding line M 700 , the inward folding line V 100 and the second inward folding line V 400 or V 500 are on a straight line. However, the present invention is not limited to this, and, as in the quadrilateral sheet SS 100 ′ shown in FIGS. 17A and 17B , each pair of the two pairs of outward folding lines M 700 ′ which extend from both ends G 100 and G 200 , or G 300 or G 400 of each pair of the two pairs of the inward folding lines V 100 ′ may be formed at a distance Y 200 smaller than the specified width Y 100 from the other pair of outward folding lines. In FIGS. 17A and 17B , since the inward and outward folding lines other than the inward folding lines V 100 ′ and the outward folding lines M 700 ′ are identical with those in FIGS. 11 to 15 C, they are denoted by the same numeral with the description thereof being omitted.

The quadrilateral sheet SS 100 ′ is folded in the same way as explained above to be provided as a packaging carton as shown in FIG. 18 and FIG. 19 . This provided packaging carton has a flange F 100 as a plane formed in parallel with the bottom plane B 100 with a length allowed to be shorter than that of the carton made by folding the quadrilateral sheet SS 100 .

Moreover, as in a quadrilateral sheet SS 100 ″ shown in FIGS. 20A and 20B , each pair of the two pairs of outward folding lines M 700 ″ which extend from both ends G 1100 and G 1200 , or G 1300 or G 1400 of each pair of the two pairs of the inward folding lines V 100 ″ may be formed at a distance Y 300 larger than the specified width Y 100 from the other pair of outward folding lines. In FIGS. 20A and 20B , since the inward and outward folding lines other than the inward folding line V 100 ″ and the outward folding line M 700 ″ are identical with those in FIGS. 11 to 15 C, they are denoted by the same numeral with the description thereof being omitted.

The quadrilateral sheet SS 100 ″ is folded in the same way as explained above to be provided as a packaging carton as shown in FIG. 21 and FIG. 22 . This provided packaging carton has a flange F 100 as a plane formed in parallel with the bottom plane B 100 with a length allowed to be longer than that of the carton made by folding the quadrilateral sheet SS 100 .

Fourth Embodiment

In the embodiment, a packaging carton according to the present invention is made in a polyhedron by folding a quadrilateral sheet SS 1000 as shown in FIG. 23 , FIG. 24 and FIG. 25 . The package carton made in a polyhedron is formed to have a bottom plane B 1000 with specified length X 1000 and width Y 1000 , a pair of facing triangular long side planes SD 1000 and SD 2000 each with a specified long height Z 1000 , a pair of facing quadrilateral short side planes SD 3000 and SD 4000 each with a specified short height Z 2000 , and two pairs of facing inclined side planes SD 5000 to SD 8000 each being in a form of a triangle T 1000 formed between the long side plane and the short side plane with one side S 1000 connected to the long side plane, one side S 3000 of the other two sides connected to the short side plane and one of vertices between the above sides being at one of four corner points C 1000 to C 4000 of the bottom plane, and a flange F 1000 formed with a continuous face and provided around a periphery.

In order to make the package carton, the quadrilateral sheet SS 1000 comprises: two first inward folding lines V 2000 and V 3000 each being formed to pass two of four corner points C 1000 to C 4000 of a bottom plane B 1000 of the polyhedron having the specified length X 1000 and width Y 1000 , and to have a length equal to a sum of the specified width Y 1000 , twice the specified short height Z 2000 , and twice a width of the flange FF 1000 ; two second inward folding lines V 4000 and V 5000 each being formed to cross the two first inward folding lines V 2000 and V 3000 at right angles, and to have a length equal to the specified length X 1000 ; two outward folding lines M 3000 and M 4000 each being formed to have a length equal to the length of the second inward folding line V 4000 or V 5000 and to be in parallel therewith with a distance therefrom equal to the specified short height Z 2000 ; and two outward folding lines M 5000 each formed to extend in parallel with the second inward folding line V 4000 or V 5000 from a vertex P 2000 of each of the pair of the triangles of the long side planes SD 1000 and SD 2000 .

In a region formed at each of the four corners of the quadrilateral sheet SS 1000 between the long side plane SD 1000 or SD 2000 and the short side plane SD 3000 or SD 4000 , as shown in FIG. 26 , the region including the inclined side plane SD 5000 as the triangle 1000 comprises: an inward folding line V 1000 forming the one side S 1000 of the triangle T 1000 connected to the one of the long side planes SD 1000 and SD 2000 ; two outward folding lines M 1000 and M 2000 , forming the other two sides S 2000 and S 3000 of the triangle T 1000 , drawn from a point P 1000 as one of the other vertices at a distance from an imaginary extension of the second inward folding line being equal to the short height Z 2000 of the short side plane; an inward folding line V 6000 formed to extend in parallel with the second inward line V 4000 or V 5000 to the point P 1000 as one of the other vertices from an end of one of the two outward folding lines M 3000 and M 4000 ; and an outward folding line M 6000 formed to extend from the point P 1000 as the one of the other vertices of the triangle T 1000 in parallel with the first inward folding line V 2000 or V 3000 . Therefore, such inward folding line V 6000 and the outward folding lines M 1000 , M 2000 and M 5000 are also provided in other three regions at the respective three other corners of the quadrilateral sheet SS 1000 including the inclined side planes SD 6000 to SD 8000 (FIG. 23 ).

In FIG. 23 and FIG. 26 , the inward folding lines and the outward folding lines are represented by broken lines and solid lines, respectively.

The quadrilateral sheet SS 1000 ( FIG. 27A ) comprising the above inward folding lines and outward folding lines shown in FIG. 23 and FIG. 26 is folded as described below.

The two first inward folding lines V 2000 and V 3000 , and the two second inward folding lines V 4000 and V 5000 are folded inward, and the two outward folding lines M 3000 and M 4000 , and the two outward folding lines M 5000 are folded outward. Further, in each of regions at the four corners of the quadrilateral sheet SS 1000 , the inward folding lines V 1000 and V 6000 are folded inward, and the two outward folding lines M 1000 and M 2000 , and the outward folding line M 6000 are folded outward, by which a package carton is obtained in a form before being completed (FIG. 27 B). Following this, the above inward and outward folding is further carried out completely to completion of the package carton (FIG. 27 C), which is formed with the four side planes SD 1000 to SD 4000 each connected by the triangle T 1000 on the bottom plane B 1000 of the polyhedron, two outward folding lines M 3000 and M 4000 each connected by the four outward folding line M 1000 , and a flat flange F 1000 extending from the outward folding lines M 3000 , M 4000 , and M 1000 in the horizontal direction on all sides of the periphery. The four side planes SD 1000 to SD 4000 are formed so that each of the long side planes SD 1000 and SD 2000 is in a triangle each with the specified long height Z 1000 and each of the short side planes SD 3000 and SD 4000 is in a rectangle with the specified short height Z 200 . This allows the flange F 1000 to have a form of being bent downward with each of the outward folding lines M 5000 taken as the central lines, namely, to be inclined planes.

Into the packaging carton thus formed, contents (not shown in the drawings) are put to be held with a sealing cover CP 1000 ( FIG. 28 ) is applied over the contents and mounted on the flange F 100 to be bonded thereto by, for example, fusing to constitute a sealed packaging carton in which contents such as food or drink are held.

In the above embodiments, when folding the sheet or film to make the tray carton it is possible to bond simultaneously the portions folded each other by fusion or adhesion with adhesives contained in the sheet or film per se. The folded ribs in the four corner increase the mechanical strength of the tray carton. The tray carton does not cause the liquid leakage because it relies on the folding of the sheet or film if it is used as a packaging carton for packing foods. The sheet or film is not cut, resulting in the effect to produce no chips of the carton blank for the better environment.

As is apparent from the above embodiments, the package carton according to the present invention can be provided to have a flat flange, on the upper face of which a sealing cover such as a transparent film can be bonded by fusion or adhesion with adhesives, so that it can be manufactured inexpensively and efficiently.

While the invention has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing and other changes in form and details can be made therein without departing from the spirit and scope of the invention.

Claims

1. A packaging carton made by folding a quadrilateral sheet (S1) in a polyhedron having specified length, width and height (X1, Y1, Z1) with a flat flange (F1) provided around a periphery thereof, the quadrilateral sheet comprising:four inward folding lines (V1 to V4) each being formed to pass two of four corner points (C1 to C4) of a bottom plane (B1) of the polyhedron having the specified length and width; and four outward folding lines (M1 to M4) each being formed to be in parallel with each of the four inward folding lines with a distance therefrom equal to the specified height, and to have a length equal to a distance between the two of the four corner points (L1 or L2) on the inward folding line in parallel therewith, and in a region formed at each of four corners of the quadrilateral sheet between two of four side planes (SD1 to SD4) formed between the four inward folding lines and the four outward folding lines, respectively, the region comprising: three outward folding lines (M5 to M7) forming a triangle (T1) extending from a vertex (P1) at one of the corner points; two outward folding lines (M8 and M9) each being formed to extend from each of the other two vertices (P2 and P3) of the triangle in parallel with one of the four outward folding lines forming the side plane beyond the rest of the other two vertices; and two inward folding lines (V5 and V6) each being formed to extend from an end (G1 to G8) of one of the four outward folding lines forming one of the side planes to one of the other two vertices near the end.

2. A packaging carton made by folding a quadrilateral sheet (S10) in a polyhedron having specified length, width and height (X10, Y10, Z10) with a flat flange (F10) provided around a periphery thereof, the quadrilateral sheet comprising:four inward folding lines (V10 to V40) each being formed to connect two of four corner points (C10 to C40) of a bottom plane (B10) of the polyhedron having the specified length and width; and four outward folding lines (M10 to M40) each being formed to be in parallel with each of the four inward folding lines with a distance therefrom equal to the specified height, and in a region formed at each of four corners of the quadrilateral sheet including each of the four corner points, the region comprising: two inward folding lines (V50 and V60) being formed to extend from one of the corner points to ends (two of G10 to G80) of the two of the four outward folding lines near the corner point, respectively; one inward folding line (V70) being formed to connect the ends of the two of the four outward folding lines near the corner point; one outward folding line (M50) dropped from the corner point (C10) as a vertex (P10) of a triangle (T10), formed with the two inward folding lines and the one inward folding line, to the one inward folding line as a base so as to divide the triangle into two; two inward folding lines (V80 and V90) each being formed to extend from each of the other two vertices (P20 and P30) of the triangle in parallel with one of the four outward folding lines extended to the end as the rest of the other two vertices; and two outward folding lines (M60 and M70) each being formed to extend from an end (G90) of the one outward folding line on the one inward folding line as the base so as to be in parallel with one of the four outward folding lines extended to the one of the other two vertices beyond the other of the two outward folding lines.

3. A packaging carton made by folding a quadrilateral sheet (SS100) in a polyhedron formed to have a bottom plane (B100) with specified length and width (X100 and Y100), a pair of facing long side planes (SD100 and SD200) each with a specified long height (Z100), a pair of facing short side planes (SD300 and SD400) each with a specified short height (Z200), two pairs of facing inclined side planes (SD500 to SD800) each being in a form of a triangle (T100) formed between the long side plane and the short side plane with one side (S100) connected to the long side plane, one (S300) of the other two sides connected to the short side plane and one vertex between the above sides being at each of four corner points (C100 to C400)of the bottom plane, and a flange (F100) formed with a continuous face and provided around a periphery, the quadrilateral sheet comprising:two first inward folding lines (V200 and V300) each being formed to pass two of four corner points (C100 to C400) of a bottom plane of the polyhedron having the specified length and width, and to have a length equal to a sum of the specified width, twice the specified short height, and twice a width of the flange (FF100); two second inward folding lines (V400 and V500) each being formed to cross the two first inward folding lines at right angles to connect two of the four corner points, and to have a length equal to the specified length; two outward folding lines (M500 and M600) each being formed to have a length equal to the specified length between two of the four corner points and to be in parallel with one of the second inward folding lines with a distance therefrom equal to the specified short height; two pairs of inward folding lines (V100) each line extending from each end of the second inward folding line at one of the four corner points, and forming the one side (S100) of the triangle (T100) connected to the one of the long side planes; two pairs of outward folding lines (M700) each pair being formed to extend from both ends of each pair of the inward folding lines (V100) in parallel with the second inward line; and two outward folding lines (M300 and M400) each being formed to have a length equal to a distance between the two pairs of the outward folding lines and to be in parallel with one of the first inward folding lines with a distance therefrom equal to the specified long height, and in a region formed at each of four corners of the quadrilateral sheet between the long side plane and short side plane, the region comprising: an inward folding line (V600) being formed to extend from one of the two outward folding lines having the length equal to the specified length, and being in parallel with the second inward folding line; two outward folding lines (M100 and M200), forming the other two sides (S200 and S300) of the triangle (T100), drawn from a point (P100) as one of the other vertices at an end of the inward folding line (V600); and an outward folding line (M800) formed to extend from the point as the one of the other vertices of the triangle in parallel with the first inward folding line.

4. A packaging carton as claimed in claim 3 wherein each pair of the two pairs of outward folding lines being formed to extend from both ends of each pair of the two pairs of the inward folding lines (V100) are formed at a distance equal to the specified width (Y100) from the other pair of outward folding lines.

5. A packaging carton as claimed in claim 3 wherein each pair of the two pairs of outward folding lines being formed to extend from both ends (G100 and G200, or G300 or G400) of each pair of the two pairs of the inward folding lines (V100′) are formed at a distance (Y200) smaller than the specified width (Y100) from the other pair of outward folding lines.

6. A packaging carton as claimed in claim 3 wherein each pair of the two pairs of outward folding lines being formed to extend from both ends (G1100 and G1200, or G1300 or G1400) of each pair of the two pairs of the inward folding lines (V100″) are formed at a distance (Y300) larger than the specified width (Y100).

7. A packaging carton made by folding a quadrilateral sheet (SS1000) in a polyhedron having a bottom plane (B1000) with specified length and width (X1000 and Y1000), a pair of facing triangular long side planes (SD1000 and SD2000) each with a specified long height (Z1000), a pair of facing quadrilateral short side planes (SD3000 and SD4000) each with a specified short height (Z2000), two pairs of facing inclined side planes (SD5000 to SD8000) each being in a form of a triangle (T1000) formed between the long side plane and the short side plane with one side (S1000) connected to the long side plane, one (S3000) of the other two sides connected to the short side plane and one of vertices between the above sides being at one of four corner points (C1000 to C4000)of the bottom plane, and a flange (F1000) formed with a continuous face and provided around a periphery, the quadrilateral sheet comprising:two first inward folding lines (V2000 and V3000) each being formed to pass two of four corner points (C1000 to C4000) of a bottom plane of the polyhedron having the specified length and width, and to have a length equal to a sum of the specified width, twice the specified short height, and twice a width of the flange (FF1000); two second inward folding lines (V4000 and V5000) each being formed to cross the two first inward folding lines at right angles, and to have a length equal to the specified length; two outward folding lines (M3000 and M4000) each being formed to have a length equal to the length of the second inward folding line and to be in parallel therewith with a distance therefrom equal to the specified short height; and two outward folding lines (M5000) each formed to extend in parallel with the second inward folding line from a vertex (P2000) of each of the pair of the triangles of the long side planes, and in a region formed at each of four corners of the quadrilateral sheet between the long side plane and short side plane, the region comprising: an inward folding line (V1000) forming the one side (S1000) of the triangle (T1000) connected to the one of the long side planes; two outward folding lines (M1000 and M2000), forming the other two sides (S2000 and S3000) of the triangle, drawn from a point (P1000) as one of the other vertices at a distance from an imaginary extension of the second inward folding line being equal to the short height of the short side plane; an inward folding line (V6000) formed to extend in parallel with the second inward line to the point (P1000) as one of the other vertices from an end of one of the two outward folding lines (M3000 and M4000); and an outward folding line (M6000) formed to extend from the point as the one of the other vertices of the triangle in parallel with the first inward folding line.