The invention relates to a packaging container, to a closing mechanism for a packaging container, to a method for temporarily closing and locking a packaging container, to the use of a packaging container and to a device and a method for producing a packaging container according to the preamble of the independent claims.
Closable packaging containers are used for packaging all types of products. For certain products, for example foodstuffs, pharmaceutical products or the like, the packaging container has a closing mechanism which serves, after the container is opened for the first time and some of the products are removed, for at least temporarily closing said packaging container again. Closure mechanisms of this type are known, for example, in beverage bottles, in tubes or in egg cartons.
In certain cases, it is necessary to be able to ensure, by means of a seal, that the closing mechanism has not been opened. This is achieved in the prior art, for example, by a tearable adhesive tape being applied over a reclosable packaging container, or a film being stretched over the latter or a tear-off sealing strip being molded onto the latter. Closing mechanisms or closures sealed in such a manner are also known as a “one time open seal” or “tamper-resistant seal”.
One of the disadvantages of these solutions consists in the fact that seals of this type have to be destroyed or removed, i.e. for example, by removal of material, before the opening for the first time. A further disadvantage here is that most seals which are removed have to be disposed of as waste. In addition, in terms of process technology, said seals are frequently able to be attached or molded on during the production of the packaging only with a particular outlay.
It is therefore the object of the present invention to propose a packaging container and a device and method for producing same, a closing mechanism for a packaging container and a method for temporarily closing and locking a packaging container and use of a packaging container that does not have the disadvantages of the prior art. In particular, a packaging container with a securing mechanism is proposed, in which no waste occurs and which can be produced in a simple manner and which is user-friendly.
In particular, the object is achieved by a packaging container, a closing mechanism, a method for temporarily closing and locking a packaging container, use of a packaging container and by a device and a method for producing such a packaging container according to the characterizing part of the independent claims.
One of the advantages of the invention consists in that the packaging container according to the invention has a closing mechanism which is designed as a tamper-resistant closure or safety closure, wherein said closure neither generates waste nor is produced by a special addition of adhesive, adhesive films, protective films or the like. A further advantage of the invention consists in that, because of the tamper-resistant closure, it is immediately apparent to the observer of the packaging container whether the closing mechanism has already been actuated and the container opened.
According to a further aspect of the invention, a packaging container is proposed, in which a first container part is molded onto a second container part directly or indirectly in a molding-on point, in particular by injection molding. For this purpose, an injection mold can be configured in such a manner that the material from two parts of the cavity of the injection mold flows together in a separating region and is connected there. Such a container has various advantages: the molding-on point can specifically form a hinge region for the articulated connection of the two container parts. As a result, the container parts can be moved in a pivoting movement from an open position for receiving or for removing an article into a closed position. It is also conceivable to form the first container part and the second container part from material having different properties. Typically, material having different optical properties, such as, for example, different transparency, opacity or color can be used. The two container parts can be formed from the same plastics material or else from different plastics materials. Particularly preferably, a lower container part for receiving the article is colored, and therefore said container part is less transparent and an upper container part or container part to be opened is designed to be substantially transparent and colorless. This makes it possible for the observer to observe the article in the packaging which is still closed. It is also conceivable, depending on the field of application, to produce the upper and lower container parts with differing strength. While containers of this type are particularly preferably used in combination with the above-described closing mechanism, it goes without saying that such containers may also be advantageous without such closing mechanisms.
According to a further aspect of the invention, two container parts of a packaging container are connected in an articulated manner to each other in a hinge region having a connecting strip. The connecting strip is designed as a separate film and preferably extends beyond the hinge region in such a manner that one part of the connecting strip is printable or that the connecting strip is partially printed. With this embodiment, an additional connecting strip can be used simultaneously as a hinge and as a printable label. Particularly preferably, the container parts are molded onto the connecting strip during the production process, in particular by injection molding.
Yet another aspect of the invention relates to a packaging container which comprises first regions which are produced by injection molding, and second regions which are formed by thermoforming or blow molding after the injection molding. In this case, the first regions define means for closing or connecting container parts and the second regions define a receiving region for receiving an article, in particular eggs. The closing mechanism can be, in particular, a closing mechanism as claimed in claim 1, a stabilizing means as claimed in claim 8 or connecting means for connecting a plurality of packaging containers. Regions for which high precision is required, that is to say, in particular, regions having elements engaging in one another, are thus precisely formed by injection molding. Regions in which less great precision is required, such as, for example, the receiving regions for the article, can be formed by thermoforming. This makes it possible to reduce the size of the injection mold and to produce the containers more cost-effectively. According to yet another aspect of the invention, spring elements are arranged in one or in the two container parts, in regions which serve for receiving the article. Spring elements in the container part serving as the base serve for damping the impact of the articles being packaged when the latter are placed into the packaging from a certain height during the filling operation. This is expedient in particular in the case of breakable articles to be packaged, such as, for example, eggs. The spring elements on the lid part can serve, in the case of products of different size, to hold said products stably in the container irrespective of their size. This is likewise expedient in particular in the case of eggs where there are naturally different sizes.
The spring elements can be designed, in particular, as tabs which protrude in approximately a vertical direction from the lid and/or from the base and are arranged along a circle. Three to five tabs arranged regularly along the circumference of a circle are typically provided.
Yet another aspect of the invention relates to a method for producing such a packaging container by injection molding and subsequent deformation.
In addition, according to a further aspect of the invention, a method is proposed for producing a packaging container comprising at least two container parts which are connected pivotably to each other in a hinge region. A first container part here is molded onto a second container part in a molding-on point by injection molding such that the molding-on point forms the hinge region. Particularly preferably, the first and the second container parts are molded onto a connecting strip which is placed into the injection mold and forms the hinge region.
A further advantage of the invention consists in that the packaging container can be produced as a single piece, in various shapes. In addition, in order to produce such a container, a device according to the invention is proposed.
As anticipated, the packaging container with a tamper-resistant closure is found to be highly acceptable by the end user, since said packaging container can also be produced form recyclable plastic. In addition, various material properties can be combined, and therefore the lid of the packaging container is formed, for example, to be transparent and the base is formed in a preferred color.
In addition, the packaging container according to the invention has the advantage that, for example by comparison to a container produced from wood pulp, said packaging container has exact dimensions and therefore is also closed in a precisely fitting manner, grasped and able to be stacked industrially, for example by means of pick-and-place robots during the packaging operation.
Another advantage of the invention consists in that the open packaging container is stackable compactly and is therefore transportable cost-efficiently.
Further measures improving the invention and a method and a device for producing same are illustrated in more detail below together with the description of a preferred exemplary embodiment of the invention with reference to the figures and the further claims.
a shows, in turn, a detail from
a, 10b and 10c show, in a schematic, simplified detailed view, the hinge between the respective container parts of the packaging container, and
a and 11b show a novel device for producing the packaging container according to the invention.
The unlocking part 30 which is of multi-jointed design has at least one first unlocking element 300 (“latch”) which is mounted pivotably on a container part 10 and is intended for correspondingly acting on the locking part 31, and a second unlocking element 303 (“press button”) which is connected to the first unlocking element. The locking part 31 is connected to the second container part 20.
The multi-jointed unlocking part 30 preferably comprises a third unlocking element 301 (“web”) which is connected in an articulated manner to the first and second unlocking element 300, 303 such that, when the unlocking part 30 is actuated, the pivotably mounted latch 300 at least in places completes a pivoting movement. For this purpose, the latch 300 is pivottable at a functional axis or a functional joint.
The press button 303 is movably connected to the or each latch 300. Each latch 300 is arranged movably within a frame 314 (see
The packaging container 1 is preferably produced from a plastic. It can be produced by thermoforming and/or by injection molding. One of the advantages of the invention also consists in manufacturing the container from a single piece, wherein said piece has a plurality of container parts. Preferred materials include polyethylene (PE) and/or polyethylene terephthalate (PET) and biologically degradable plastics on the basis of naturally occurring polymers, such as, for example, polylactides (PLA). Particularly preferably, the upper, openable container part 20 is manufactured from a transparent material. The lower container part 10 here can be manufactured from a material which is less transparent than the upper container part 20. In particular, the upper container part 20 can be colorlessly transparent and the lower container part 10 can be colored in a color, but can still be transparent.
Reference number 501 denotes a stabilizing element which is designed as a cam and engages in a stabilizing element of the packaging container 1, which stabilizing element is denoted by 502 and is designed as a recess or hole, when the container parts 10, 20 bear against each other and the container 1 is closed. Said elements stabilize and guide the two container parts 10, 20 resting on each other. As a result, the container is torsion-proof. Of course, other stabilizing elements which produce a for-fit and/or a force-fit and/or frictional connection between the first container part 10 and the second container part 20 are also conceivable. In addition, the stabilizing elements 501 of the lower container part 10 can be designed in such a manner that they are connectable to an identically designed stabilizing element of an adjacent second packaging container. This makes it possible to provide a container with double the capacity from two identical packaging containers. For example, two containers for receiving six items can be assembled to form a container for receiving twelve items. Smaller packaging containers can therefore also be used on packaging lines which are configured for greater filling quantities.
The first unlocking element, denoted by reference number 300 also as a latch, is mounted pivotably at least in places about a functional axis or a functional joint G1. In the present case, the joint G1 is formed by a thin-layered material, for example a plastic, which connects the latch 300, which is designed as a strip, to the frame-like part 314 at two contact sites. The thin-layered material acts in the manner of a flexible band. The joint G1 is produced in one piece with the frame-like part 314 by injection molding.
The closing mechanism 3 which is illustrated here in the detail from
The lid 20, or the lid half, is kept in the unlocked state by a form-fit connection by means of a cam 305 which is molded thereon and engages in a recess 315. The recess 315 is formed in the frame 314 of one of the container parts 10, 20 in such a manner that said recess receives two cams 305 of each container half. In addition, cams and recess interact in such a manner that, after opening for the first time, the half lids are provided with sufficient support in the closed state such that no lid automatically opens.
The illustrated packaging container 1 according to the invention comprising two closing mechanisms is designed as an egg box for receiving six eggs. Of course, the container can also be produced for a greater number of eggs, with at least one closing mechanism being present. Instead of being produced as an egg box, the packaging container can also be produced for other foodstuffs, pharmaceutical products and the like.
The joint G2, likewise composed of thin-walled material, connects web 301 and latch 300. The latch, for its part, is arranged movably on a container part 10, 20 via a functional joint G3. In addition, the press button 303 can optionally be connected by means of further joints (not separately denoted) in the frame 314 on the inner side thereof.
The cam 305 which is designed for guiding and for holding the lid or lid half fits in the circumferential direction on the recess 315. A locking element, denoted by reference number 310, or latching means of the locking part 31 is spaced apart from the free end of the latch 300 and does not act on the latch. The projection, which is referred to as a lug 311 of the locking part 31, supports the closing operation of the lid 20. The lug 311 is likewise guided by means of a lip 325, which is molded onto the container part 10. The lug 311 is elastically deformable and partially absorbs the pressure of the locking part 31 sliding along. Press button 303, web 301 and latch 300 are stable in a first position, which is referred to here as the original position. This position is forced on the unlocking part 30 during the production of the packaging container.
The lid 20 has been pressed somewhat further against the container part 10, which is designed as a base. The narrow lip 311 has been elastically deformed by the lug 325 of the locking part 31. The locking element 310 of the locking part 31, which locking element is designed as a hook, is moved closer to the free end of the latch 300.
The cam 305 which is designed for guiding and stabilizing the lid 20 has been engaged in the recess 315. The or each locking part 31 of the lid 20 is guided approximately concentrically around the unlocking part 30 during the closing operation.
The hook or the locking element 310 which, acting as a latching means, is molded onto the locking part 31 designed in the form of a tab acts on the free end of the latch 300. The latch 300 automatically locks the locking element 310. The lip 325 acts with a certain pressure against the locking part 31. However, an embodiment can also be realized without the lip 325. For this purpose, the locking element 310 requires a certain pretension acting in the direction of the latch.
The guide cam 305 engages virtually completely in the recess 315. The cam 305 rests in places on a section of a container part 10. The lid 20 is thereby held in a stabilized manner. The latching means 3031, 3151 are spaced apart from each other and are not latched.
In another embodiment, the press button 303 can also be fixed by the length of the or each web 301 being selected in such a manner that, when the press button 303 is depressed or actuated, each web is pivoted or tilted approximately about an obtuse angle, and therefore the or each web comes to lie between the disk edge of the press button and the upper end of the corresponding latch. In this case, latching means 3031, 3151 are optional.
a illustrates, in a detail from
A further type of use is that in which the container parts 10, 20 are separated from each other, i.e. are specifically not connected to each other in an articulated manner, for example by the container parts being designed as single-piece halves. The unlocking part 30 and locking part 31 also suitably interact in this case.
When the packaging container has been produced and the product packed, it is ensured, for the temporary closing and locking of a packaging container according to the invention, that the unlocking part 30 is in the locking position (
A particular use of a packaging container 1 according to the invention consists in using the container for packaging a product which is to be sealed, in particular foodstuffs, such as eggs, or pharmaceutical products. A particular advantage is afforded by the use of plastics for producing the packaging container, such as PE, PET, etc.
The latching means can also be designed as cams or the like instead of hooks, with it being possible, for example, for a cam to engage in a corresponding opening or hole.
a, 10b and 10c illustrate, in a schematic, simplified detailed view, the hinge 40 between the respective container parts 10, 20 of the packaging container 1 according to the invention. A hinge region is illustrated by reference symbol b. Depending on requirements, the hinge region has a width of a few tenths of a millimeter to several millimeters. The two edge regions of the container parts 10, 20 of the packaging container 1 according to the invention are movably connected by the hinge 40, according to one of the embodiments of
a shows container parts 10, 12, illustrated broken away, along the section line III-III in
In the production of the packaging container, the container part 20 is firstly molded onto the material 400, which is in the form of a film, and overlaps the material 400 with an overlap c. The first container part 10, here the base, is subsequently molded onto the thin-walled material 400, for example by injection molding. On the left side in
b shows a further possibility of molding the container parts 10, 12 onto the thin-walled material 400.
c shows an alternative, in which the hinge 40 is formed by an additional, thin-walled material 401 and flexibly connects the two container parts.
The thin-layered materials 400, 401 are preferably in the form of plastics films.
a illustrates a method and a device for producing the packaging container 1 according to the invention. The device 70 for producing a molded part from thermoplastically deformable material, for example a packaging container made of plastic, comprises an injection molding device S with a first mold, a thermoforming device T with a second mold and a turning part 700 mounted rotatably inbetween. The turning part 700 has molds which correspond to the first and second mold and are operatively connectable to said first and second molds.
The advantage of said device 70, which is illustrated in a top view in
In a first step, a preform can therefore be injection molded, wherein, then, the turning part, which is square or polygonal in cross section, is rotated incrementally about a dedicated axis. The molded part can cool here in this step. In the next step, the extensive part, for example the base of the packaging container, can be formed from the injected preform by thermoforming. After this step, the turning part is rotated further, with the residues from the thermoforming method step being able to be severed or cut off. Regions which are mechanically precisely formed (typically the regions which have elements engaging in one another, such as unlocking part 30, locking part 31 or stabilizing elements 501, 502) are thereby produced by injection molding and are no longer deformed subsequently. Less sensitive regions, such as the cavities for receiving the article, are produced in the preform in the same production process, but are deformed in a further step, in particular by thermoforming or blow molding.
The device according to the invention for producing containers from plasticized material, in particular plastic, is preferably used for producing egg containers made of plastic with a closing mechanism according to the invention. It is particularly advantageous here that, by means of a machine, mechanically precise functional parts, such as said closing mechanism, and also extensive container parts, in the present case the container base for receiving the eggs, are produced in few method steps.
In method step S1, a preform with the unlocking parts 30 is injected in the injection molding process into the closed injection molding die or the mold partially arranged on the turning part 700. The die parts are subsequently opened and the turning part is rotated by a quarter revolution about the dedicated axis into position or method step S2. In this position, the molded part can cool and/or can be further processed. The next molded part is already injected in method step S1.
From the position S2, the turning part is rotated about a quarter rotation and brought into method step T1 where, in the present case, the cavities of the container part 10, which is designed as a base, are formed by thermoforming. The dies are opened and the turning part is rotated into the position T2 where the molded part can cool. In addition, further processing steps can be undertaken, such as, for example, the severing of protruding material.
Depending on requirements, a molded part can first of all be prefabricated by thermoforming and then corresponding functional parts, for example an unlocking part 30 or a locking part 31, can be molded on by injection molding.
The intermediate steps S2 and T2 can be dispensed with, if required. In this case, the turning part has an injection molding die and a thermoforming die which are arranged offset by 180 degrees with respect to each other. The manufactured molded part is preferably removed after the corresponding dies are opened at the position S1 or T1 or in an intermediate position which is reached by rotation of the turning part 700.
Number | Date | Country | Kind |
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00644/11 | Apr 2011 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/056653 | 4/12/2012 | WO | 00 | 12/23/2013 |