The present invention relates transportation, handling and mounting of rolling bearings. More specifically, the present invention relates to a packaging device for transportation and handling of a rolling bearing, which packaging device comprises a base member, a cover member, and side members forming an enclosing space for accommodating the rolling bearing. The present invention also relates to the use of a packaging device for transportation and handling of a rolling bearing, and to a method for manufacturing a packaging device for transportation and handling of a rolling bearing.
A critical step in the lifecycle of a rolling element bearing is the mounting of the bearing in an intended application, for example, the mounting of the bearing to a shaft. If the bearing is not mounted in a correct manner, the bearing may be damaged which may lead to reduced service lifetime or premature failing of the bearing. A known mounting technique involves heating the bearing using an induction heater in order to expand the bearing inner ring and to obtain an interference fit on the shaft as the bearing cools.
Prior to mounting by using induction heating, the bearing is often transported and handled in a packaging device for encapsulating and protecting the bearing. Before starting the mounting steps using induction heating, the bearing is removed from the packaging device and lifted or installed to a induction heating device comprising a magnetic coil or magnetic core member which is arranged through the bore of the inner ring of the bearing. This involves risk of bearing damage related to the handling of the bearing, contamination of the bearing, as well as extra handling steps that are time consuming
In view of the above-mentioned and other drawbacks of the prior art, a general object of the present invention is to provide an improved packaging device for transportation and handling of a rolling bearing, improved use of a packaging device for transportation and handling of a rolling bearing, and to an method for manufacturing an improved packaging device for transportation and handling of a rolling bearing.
Another object is to provide a packaging device, and use thereof, which facilitates the mounting of bearing using induction heating by reducing the handling time and the risk for damage of the bearing. Still another object is to allow for more efficient heating of the bearing during the induction heating process.
These and other objects are met by the subject matters provided in the independent claims. Preferred embodiments of the invention are presented in the dependent claims.
According to a first aspect thereof, the present invention relates to a packaging device for transportation and handling of a rolling element bearing, which packaging device comprises a base member, a cover member, and side members connected to the base member and to the cover member, wherein the base member, cover member and side members form an enclosing space for accommodating the rolling bearing. Furthermore, the packaging device is arranged to contain the rolling bearing during induction heating of the rolling bearing with an induction heater comprising a coil.
The invention is based on the realization by the inventors that the mounting of a bearing using induction heating may be considerably improved and facilitated by providing a packaging device which is configured to be used in cooperation with the operative elements of an induction heater, thereby allowing the bearing to remain in the packaging device during the heating process. By allowing the rolling bearing to remain in the packaging device during heating in an induction heater, the high risk handling step of removing the bearing from the packaging device and arranging the bearing the induction heater is removed. Instead, the bearing may remain in a protective and secure position inside the packaging device while the packaging device including the rolling bearing may be installed in the induction heater. Furthermore, during the heating process, the heat generated in the induced short circuits formed in the conductive material of the rolling bearing is to a larger extent contained in the close proximity of the rolling bearing inside the packaging device. In other words, the packaging device insulates the bearing, and more efficient heating with lower heat loss from heat radiation and convection from the rolling bearing, is achieved. Thereby, the heating of the bearing may be performed with increased control and accuracy. Also, by allowing for retaining of the rolling bearing in the packaging device during induction heating, the bearing is less exposed during handling and there is a reduced risk for contamination of the rolling bearing.
In more detail, the packaging device may be configured to allow for the introduction of a coil and/or a core member of an induction heater into the packaging device in order to produce an alternating magnetic field inducing short circuit currents in the bearing, which currents heats the bearing components, such as the inner ring. During the induction heating process, the induced current flows mainly at the surface of the bearing material as a result of the skin effect and the magnetic coupling. Therefore, the ring surface heats up more quickly than the inside of the ring.
The packaging device is particularly advantageous for cooperation with an induction heater for heating a large rolling bearing, such as a large self-aligning roller bearing. A large rolling bearing is a bearing having an external diameter of 500 mm or more. For example, a limit for the misalignment of a spherical roller bearing using conventional technology is 1.5 [deg.].
According to an exemplifying embodiment, the base member comprises a sealed first opening, which first opening is openable for insertion of a coil and/or a core member of the induction heater into the enclosing space and into a bore of the rolling bearing. Thereby, the bearing may be transported to the mounting site in a protective and safe manner enclosed in the packaging device, wherein the packaging device protects the bearing from damage and contamination. At the mounting site, the first sealed opening which is arranged to the opened may be opened such that the packaging device including the bearing may be mounted in an induction heater, wherein the coil or core member of the magnetic circuit of the induction heater may be inserted into the packaging device and into the bore of the inner ring of the bearing.
According to an exemplifying embodiment, the packaging device further comprises a support structure arranged to support a set of rolling elements and/or an inner ring of the rolling bearing. The support structure advantageously allows for the correct position of the rolling elements and/or the inner ring in relation to the outer ring of the bearing, such that locking or damaging of the rolling elements or the raceways of the inner and/or outer rings due to faster heating and expansion of the inner ring in relation to the outer ring during the heating process, may be reduced or prevented.
According to an exemplifying embodiment, the support structure is arranged to hold the set of rolling elements and/or the inner ring in an axially raised position. For example, for a spherical or toroidal bearing laying down with an axial side resting on and/or being supported by base member, the rolling elements and/or the inner ring is arranged to be elevated by the support structure from the base plate. Thereby, the rolling elements and/or inner ring may be held by the support structure in a relative position in relation to the outer ring, such that faster heating and expansion of the inner ring during the induction heating proves does not lead to the damaging or locking of the bearing. For example, for a spherical bearing, the set of rolling elements may be lifted to an axially center position in relation to the bearing geometry, or to a position providing sufficient play between each rolling element and the inner and outer raceways.
According to an exemplifying embodiment, the support structure is arranged to hold the set of rolling elements in an axially raised position in relation to an outer ring of the rolling bearing.
According to an exemplifying embodiment, the cover member comprises a sealed second opening, which second opening is openable for insertion of a coil and/or a core member of the induction heater into the enclosing space and into a bore of the rolling bearing. Thereby, the coil and/or core member of the induction heater may be inserted into the packaging device through the cover member. The packaging device may e.g. comprise only the first sealed opening arranged in the base member, or only the second sealed opening arranged in the cover member. The packaging device may also comprise both the first and second sealed opening which when open allow for that the coil and/or core member of the induction heater may be fully arranged through the packaging device via two different openings. Furthermore, the first and/or second openings may advantageously be aligned with an axial center of the rolling bearing. In more detail, via the first and second openings, the coil and/or core members forming part of a magnetic circuit of the induction heater may advantageously be arranged through the packaging device from base member to cover member, and through the inner ring bore of the rolling bearing inside the packaging device, such that a suitable magnetic circuit may be formed for efficiently channel the magnetic field in the close proximity of the rolling bearing inside the packaging device.
In other words, as is clear from the above, the packaging device may according to various embodiments comprise a sealed and openable first opening arranged in the base member, and/or a sealed and openable second opening arranged in the cover member, which first and/or second sealed opening being openable for insertion of a coil and/or a core member.
According to an exemplifying embodiment, the packaging device further comprises a sealing device for holding a corrosion inhibitor, wherein the rolling bearing is enclosed in sealing device. Thereby, a corrosion inhibitor may advantageously be retained to protect the bearing both during transport and during the heating process. For example, the sealing device may be formed of a sealed bag of tight material for holding a liquid based corrosion inhibitor, such as Vapor Phase Inhibitor (VPI). By allowing the bearing to remain in the sealing device during heating with induction heater, evaporation of corrosion inhibitor due to the heating of the bearing may advantageously be reduced or prevented.
According to an exemplifying embodiment, the sealing device is arranged to enable insertion of the coil and/or core member of the induction heater into the bore of the rolling bearing. For example, the sealing device may have a toroidal shape, with square or circular cross-section, adapted to the form of the bearing, such that the coil and/or core member may be place through the center hole of the sealing device. According to an alternative embodiment, the sealing device is provided with a sealed third opening, which third opening is openable for insertion of the coil and/or core member of an induction heater into the sealing device and into the bore of the rolling bearing. For example, the opening in the sealing device may opened by removing a piece of the sealing device by cutting or tearing, e.g. along a predefined slit or indentation in the sealing device.
According to a further aspect thereof, the present invention relates to the use of a packaging device according to any of one the above described embodiments, for heating a rolling bearing which is placed in the packaging device. The use of the packaging device further comprises placing the packaging device containing the rolling bearing in operative cooperation with an induction heater comprising a coil and/or core member, and arranging the coil and/or core member into the enclosing space of the packaging device and into the bore of the inner ring of the rolling bearing.
According to an exemplifying embodiment, the base member of the packaging device comprises a sealed first opening, wherein the use of the packaging device further comprises opening the first opening of the packaging device, and inserting the coil and/or coil member into the first opening.
According to a further exemplifying embodiment, the base member of the packaging device comprises a sealed second opening, wherein the use of the packaging device further comprises opening the second opening of the packaging device, and inserting the coil and/or coil member into the second opening.
According to a further aspect thereof, the present invention relates to a method for manufacturing a packaging device for transportation and handling of a rolling element bearing, the method comprising providing a base member, cover member and side members, and forming an enclosing space of the base member, cover member and side members, which enclosing space is arranged to accommodate the rolling bearing. Furthermore, the method comprises arranging the packaging device for accommodating the rolling bearing during heating of the rolling bearing with an induction heater comprising a coil and/or core member which is inserted into the enclosing space and into an inner ring bore of the rolling bearing.
The method provides an improved packaging device for transportation, handling, and heating a rolling bearing with an induction heater, and is advantageous in similar manners as described in relation to the first aspect of the present invention.
According to an exemplifying embodiment of the method, it further comprises providing the base member of the packaging device with a sealed first opening, which first opening is openable for insertion of the coil and/or core member of the induction heater into the enclosing space and into the inner ring bore of the rolling bearing.
According to an exemplifying embodiment of the method, it further comprises providing the cover member of the packaging device with a sealed second opening, which second opening is openable for insertion of the coil and/or core member into the enclosing space and into the inner ring bore of the rolling bearing.
In other words, the method may comprise providing the base member of the packaging device with a sealed first opening and/or providing the cover member of the packaging device with a sealed second opening, which openings being openable for insertion of the coil and/or core member.
According to an exemplifying embodiment of the method, it further comprises providing the packaging device with an support structure inside the enclosing space, which support structure is arranged to locate the set of rolling elements and/or the inner ring of the rolling bearing in an axially central position in relation to the outer ring during heating of the rolling bearing with the induction heater. Thereby, locking of the rolling elements of the rolling bearing, such as rollers, between the inner and outer rings, potentially damaging the rolling elements and raceways of the inner and/or outer rings, may advantageously be reduced or avoided.
According to various exemplifying embodiments, by being openable the sealed first and/or second opening can be opened, for example by removing a removable sealing member. The sealing member may also be formed of a removable or hinged hatch. The first opening may further be closeable such that the opening may be sealed again after finalizing of the induction heating process. For example, the first removable sealing member may be reattached to the first opening by means of a sealing member provided with stick-on or adhesive material, allowing for simple removal of the sealing member, for example by hand. In other word, the sealing member is arranged to be hand operated. The stick-on material may further allow for reattachment of the sealing member after the heating process. The sealing member may also be covering the first and/or second opening by attachment means arranged snap-on fit attachment of the sealing member, i.e. designed to snap into position and fit tightly.
Generally, other objectives, features, and advantages of the present invention will appear from the following detailed disclosure, from the attached dependent claims as well as from the drawings are equally possible within the scope of the invention.
Embodiments of the invention will now be described, by way of example, with reference to the accompanying drawings, wherein:
It should be understood that the drawings are not true to scale and, as is readily appreciated by a person skilled in the art, dimensions other than those illustrated in the drawings are equally possible within the scope of the invention.
In the drawings, similar, or equal elements are referred to by equal reference numerals.
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As illustrated, the packaging device 1 may be provided with the sealed first opening 10 and the sealed second opening 11. However, the packaging device may also be provide with only the sealed first opening 10, or only the sealed second opening 11. Hence, the packaging device 1 may be provided with the sealed first opening 10 and/or the sealed second opening 11.
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One, two, or a plurality of coils may be coupled to the magnetic core and used to heat the bearing inside the packaging device 1. In order to control the heating process, temperature probes being connected to the control cabinet may be coupled to the bearing elements in order to measure the temperature of e.g. the inner ring. For large bearing, heating time may be 15-30 minutes, depending of the operating conditions and power output. Also, magnetic coupling and bearing material, among other things, will influence the efficiency and performance of the system.
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As further shown, the core members of the magnetic circuit of the induction heater is only inserted into the packaging device via the first opening 10 in the base member 2. The cover member 3 is not provided with an opening. Instead, the magnetic circuit is partially interrupted, and a gap 109 is formed between the upper end of core member 100b and core member 103, wherein the magnetic field is channeled through the cover member 3.
According to an alternative embodiment, the complete cover member 3 of the packaging device 1 may be removed before installing the packaging device 1 in the induction heater and inserting the core member 100b into the bore 51 of the bearing via opening 10.
According to yet an alternative embodiment, the core members of the magnetic circuit of the induction heater is only inserted into the packaging device via the second opening in the cover member, and the base member is not provided with an opening. Instead, the magnetic circuit is partially interrupted and a gap is formed between the core members, wherein the magnetic field is channeled through the base member.
The axial relative position between the rolling elements in the two rows may be obtained by means of a cage (not shown), or guide ring (not shown).
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It should be noted that the invention has mainly been described above with reference to a few embodiments. However, as is readily appreciated by a person skilled in the art, other embodiments than the ones disclosed above are equally possible within the scope of the invention, as defined by the appended patent claims.
For example, even though the packaging device has been mainly described in relation to a configuration in which a rolling bearing is lying down with is center axis in a vertical position, the packaging device, bearing and induction heater may also be arranged with the center axis in a horizontal alignment. Also, features and advantages described in relation to the first sealed opening may also be attributed the second sealed opening in a corresponding manner, and vice versa.
In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single apparatus or other unit may fulfill the functions of several items recited in the claims. The mere fact that certain features or method steps are recited in mutually different dependent claims does not indicate that a combination of these features or steps cannot be used to advantage.
Number | Date | Country | Kind |
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1300690-3 | Nov 2013 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/SE2014/051231 | 10/20/2014 | WO | 00 |