The present invention relates to a packaging label and to a method for labelling a package.
In the packaging industry labels with fixed graphics are known, i.e. bearing a predetermined message, which may be adhesive or printed directly onto the packaging, for example a plastic or glass bottle.
However, such labels have the disadvantage of being able to produce only one message (e.g. product name, list of ingredients, or a promotional message), therefore for many commercial products, it is necessary to use a plurality of different labels, each dedicated to specific contents.
In the field of electronics on plastic, dynamic labels are also known, provided with a display for displaying a plurality of different messages, such as, for example, a promotional message, the expiry date and/or the ingredients of the packaged product. However, such labels are not fully comprised of materials compatible with recycling (including the display) and the production process is not compatible with high performance printing or with direct printing on the packaging container. Furthermore, such labels must be self-supplied and not even the supply unit satisfies the above indicated requirements.
Therefore, there is a need to find innovative solutions to the problem of “dynamically” labelling packaged products, mainly for marketing and advertising purposes.
The object of the invention is therefore to propose a dynamic label able to progressively change the contents displayed, which may be directly printed and/or integrated onto the packaging and which is compatible with current packaging production processes, by adding to the packaging itself a negligible cost in order to be economically sustainable.
A further object of the invention is that of proposing an easily recyclable label.
These and other objects are reached with a label whose characteristics are defined in claim 1.
Particular embodiments form the subject matter of the dependent claims, whose contents are to be considered an integral part of the present description.
Further characteristics and advantages of the invention will appear from the following detailed description, given by way of non-limitative example, with reference to the appended drawings, in which:
In summary, a label according to the present invention is fully recyclable, can be printed with high performance printing processes either on plastic or on paper or directly on plastic packaging, for example polyethylene terephthalate (PET), and can be used with the current packaging industry standards. The label according to the present invention also integrates a source of independent energy.
The invention proposes a cost-effective dynamic packaging label, able to update its appearance, that can be directly printed on the packaging material itself (that becomes the substrate of the label) or it can be printed on a different flexible substrate and then be applied to the package with known labeling processes.
The dynamic label comprises:
Alternatively, the substrate is an independent flexible material (1 to 100 μm thick) serving as a mechanical support of the label, on top of which the electronic label is printed with all its components. The flexible label (plastic, paper, metal foil, rubber, self-adhesive substrate, or tattoo paper) is meant to be attached to the package with known methods.
The processing of all components and the operation of the electronic dynamic label is compatible with the low temperature budget that characterizes most of these substrates. Such label 1 comprises at least a photovoltaic source 2 adapted to supply a control module 4 and a display 6 bearing a message.
The photovoltaic source 2 is a photovoltaic module known in itself, which preferably uses a bulk heterojunction organic technology. Alternatively, the photovoltaic source is not organic, being, for example, a photovoltaic source based on quantum dots or hybrid perovskite. The photovoltaic module 2 can be printed, in a known way, on a plastic substrate, for example, PET having a thickness preferably comprised in the interval 1 μm-100 μm.
The photovoltaic (PV) module accomplish to the role of powering the printed electronic module and the printed display. Consequently its output is put in electrical contact with them through proper printed conductive lines (polymeric or metallic).
A PV module is an assembly of several photovoltaic cells (
The general structure of a PV cell (
The core of a PV cell is the active layer (layer D in
Finally there are other two layers, so-called interlayers, interposed between active layer and electrodes (E, C in
In the previous paragraph the materials composing a printed PV device have been briefly described and also some examples have been provided. In order to form printable inks these materials have to be dissolved into one or more solvents. Moreover additional materials can be added to ink formulations in order to improve the printed layers performances, and a significant case is the one of dopants. The main issue associated to printed conductors and semiconductors is the structural disorder intrinsically present in any soluble materials. This limits charge mobility to low values as it translates to trapping states and/or recombination centers. A typical solution to contrast structural disorder is to perform thermal annealing of printed layers. This leads to a redistribution of domains in printed layers that increases structural and electronic order. However such strategy is limited by the properties of flexible substrates that cannot withstand high temperature for long times. For instances PET cannot withstand thermal treatments at more than 120° C., otherwise elastic deformation occurs enough to deteriorate label properties. The addition of dopants to the printed layers, obtained by printing an ink mixed with dopants, is a strategy to reduce the impact of trapping states even without performing thermal annealing on printed layers. Once added to electrically active inks, dopants releases additional charges that can move inside the conductive network and get trapped by trapping states. Occupied trapping states are neutralized hence becoming inactive towards the photogenerated charges moving inside the cell. Dopants are efficiently used both as additive to conductive and semi-conductive inks for electrodes, active layers, and interlayers. Furthermore in the case of interlayers and electrodes, the additional charge that they are providing can be useful in building an excess charge at layer interfaces with contiguous layers. This excess charge contribute to Fermi level pinning at the interface that strongly reduces recombination at the interface and maximizes the open circuit voltage of solar cells.
In a preferred embodiment of the present invention an electronic label integrates at least one printed display. The display can be formed by one or multiple elements, known as “pixels”. The display is meant to provide a visible feedback, realizing a dynamic graphical element on the label. Such feedback can be constituted by a single pixel blinking (i.e. changing its color at a specific frequency), or by a set of pixels blinking at the same time or at different times set in the control unit. In the latter case, the display can be made for example by sub-parts or segments composing overall an image, a letter, a phrase, a number, a series of numbers, an alphanumeric code.
The fundamental operation of the printed display is based on an electrically addressable layer of a printable ink, i.e. the active material of the display, as the rest of its components, is printable. The specific nature of the ink and the specific architecture of pixel(s) depends on the chosen technology, compatible with the invention. While the general architecture and the integration of the display within the label is common to all solutions.
One pixel is composed at least by three printed layers on the substrate (layer 600,
The basic pixel can foresee the presence of two additional injection layers 601′ and 603′ in
The invention identifies two printed display technologies: electrochromic and electroluminescent. They both share the same basic architecture and integration within the label. The two technologies are characterized by different printable functional inks.
In the electrochromic (EC) case, layer 601 or layer 603 is made of a printable electrochromic material (e.g. PEDOT:PSS or other PEDOT based materials, or other polymer EC materials, or other small molecules EC materials that can be printed). Conversely, layer 603 or 601 is made of a printed conductor, transparent or opaque, made for example of PEDOT:PSS, carbon based inks, silver, or copper. Layer 602 is made of an electrolyte, acting as an ion reservoir. The switching occurs by connecting the PV panel output through the control to the pixel: the photogenerated charge flows at a specific voltage, producing the change in oxidation state of layer 601 or layer 603, and redistribution of ions from layer 602. As an effect, the color of reflected light changes, as the pixel typically changes its transparency.
In an electroluminescent device, layers 601 and 603 are conductive electrodes (typically metallic, or metallic grids, or polymeric), and layer 602 is made of a printable light emitter (including printable light-emitting polymers, small molecules, blends, quantum dots, or perovksites). The switching in color occurs by connecting the PV panel output through the control to the pixel: a controlled current flows through the pixel, and electrons injected from one side (e.g. 601) and holes injected from the other (e.g. 603) recombine in layer 602 to produce emission of a photon, whose color depends on the specific emitter. More efficient pixels foresee 601′ and 603′ injection layers to balance holes and electrons injection (
Below, with reference to
A fundamental limit connected with organic electronic printing (steps 102-106 described above) on thin (10-200 μm) and ultrathin (less than 10 μm) plastic supports is connected with the maximum temperature of the printing process. Typically, to perform such printing, thermal heating processes are required, which are not compatible with the thin layer of plastic substrate used in the packaging, since such a layer would be heat sensitive. The optimisation of the organic electronic printing process is closely connected with the annealing processes, which typically require temperatures of over 100° C., necessary for optimising the performance of the printed devices, for example, improving the mobility of charge carriers, de-absorbing contaminants and obtaining the desired morphology of the support layer.
In the printing operations 102-106 described above, ink is used which is in itself known, to which, before performing the printing itself, dopants are added, preferably precursors of benzimidazole and benzimidazoline, or caesium or lithium salts.
Thanks to the use of these particular chemical dopants, optimised electronics are obtained, printed directly at room temperature or however at low temperatures compatible with the substrate 10 (preferably lower than 70° C.), in which only the evaporation of the ink solvent is required.
The control module 4 is provided to send control signals to the display 6 so that predetermined messages are shown on the display 6.
The control module 4 and the display 6 are in electrical contact with the photovoltaic module 2 for allowing its supply by the latter.
Above the control module 4 and the display 6, in step 108, an electrical lateral interconnecting layer 12 is deposited, preferably of ion-gel or solid electrolyte type, which allows the control module 4 to perform a low voltage control of the display 6, i.e. allowing the control module 4 to send control signals to the display 6.
Alternatively, the control module 4 is provided through at least one thin film transistor comprising semiconductor metal oxides such as, for example, ZnO, indium zinc oxide (IZO), or IGZO.
A printed control module is an active system that provides an electrical signal to allow the display to properly show relevant information on the active label. It can be thought as the intelligent core of the label that enables active communication with the external world.
Such control module embodies one or multiple printed active devices in a TFT (Thin Film Transistor) configuration, properly connected so to realize a predefined logic function (e.g. oscillators, counters, or shift registers) and power function (e.g. display driving). Printed TFT devices are realized in a four or five layer configuration (
In order to form printable inks these materials have to be dissolved into one or more solvents. Additional materials can be added to ink formulations in order to improve the printed layers performances, and a significant case is the one of dopants. The main issue associated to printed conductors and semiconductors is the structural disorder intrinsically present in any soluble materials. This limits charge mobility to low value as it translates to trapping states and/or recombination centers. A typical solution to contrast structural disorder is to perform thermal annealing of printed layers. This leads to a redistribution of domains in printed layers that increases structural and electronic order. However such strategy is limited by the properties of flexible substrates that cannot withstand high temperature for long times. For instance PET cannot withstand thermal treatments at more than 120° C., otherwise elastic deformation occurs enough to deteriorate label properties. The addition of dopants to the printed layers, obtained by printing an ink mixed with dopants, is a strategy to reduce the impact of trapping states even without performing thermal annealing on printed layers. Once added to electrically active inks, dopants release additional charges that can move inside the conductive network and get trapped by trapping states. Occupied trapping states are neutralized hence becoming inactive towards the injected charges. Dopants are efficiently used both as additives to injection layers (802 in
The control module takes its supply voltage from the Printed Photovoltaic Module and delivers as output a specific voltage and/or current to the printed display.
A simple control module may be constituted by a minimum set of TFT devices composed so that a basic logic function may be realized. As an example, such control module is a simple oscillator that gives a certain voltage to a display driver. An oscillator can be realized with TFT of different polarities (both n-type and p-type) whose configuration is known as complementary, as illustrated in
Despite being composed by three electronic devices with specific functions, a dynamic label is a monolithic device (
Represented in
The PV module, the control module and the display all foresee printed conductive layers. One relevant implementation of the present invention is to realize both the modules electrodes and the connecting lines with the same materials, hence requiring one single printing step for all of them. Another printing step that can be shared among different modules is the deposition of n-type and p-type semiconductive inks working both as interlayers for the photovoltaic module and charge injection layers in the transistors composing the control module. Finally the same solid state electrolyte used in the EC display can be the electrolytic gate of electrolyte gated TFTs in the control module.
The possibility to share these layers among the different modules is meant to reduce the printing steps and consequently the overall complexity of the fabrication process. However on the contrary this does not exclude that the devices can be realized through separates printing steps.
Finally, in step 110, on top of all the underlying layers, a barrier layer 14 is deposited, preferably oxide/polymer multilayer, for example silica and alumina for the inorganic layer and ethylene vinyl acetate (EVA), ethylene tetrafluoroethylene (ETFE), PET or polyethylene naphthalate (PEN) for the organic layer, so as to protect the underlying layers from oxygen and water vapour.
Therefore, in this embodiment, during use, there will be the front display 6 and the control module 4 behind it.
The label 1 according to the present invention is recyclable because all the electronic components are made with plastic electronic materials or easily separable from plastic (metallisations of silver or other metals).
The active label 1 is also recyclable because the materials of which each of its components are comprised, i.e. the photovoltaic module 2, the control module 4 and the display 6 are characterised by a low melting temperature (comprised between 200 and 400° C.). In this way, any traces of non-plastic materials (metals, metal oxides, etc.) present in the label 1 can be removed by filtering, in a known way, through techniques for the purification of recycled plastic.
In view of the aforementioned, in an embodiment, the present disclosure pertains to a packaging label including a flexible substrate and a display printed on the flexible substrate. In some embodiments, the display includes an electrically addressable layer of printable ink. In some embodiments, the display includes an electrically addressable layer of printable ink and other components. In some embodiments, the display includes only an electrically addressable layer of printable ink. In some embodiments, the packaging label includes a control module printed on the flexible substrate, the control module being in electrical contact with the display and arranged to control operation of the display. In some embodiments, the control module has a layer including at least one printing ink mixed with dopants that limit printing temperature such that evaporation of only ink solvent is required for printing, and at least one photovoltaic module printed on the flexible substrate and next to the display and arranged to supply voltage to the display and the control module, the photovoltaic module having a layer having at least one printing ink mixed with dopants that limit printing temperature such that evaporation of only ink solvent is required for printing.
In some embodiments, the flexible substrate is made of at least one material including, without limitation, plastic, paper, metal foils, rubber, self-adhesive substrate, or tattoo paper. In some embodiments, the printable ink of the display is electrochromic. In some embodiments, the flexible substrate has a thickness between 1 and 100 μm. In some embodiments, the dopants can include, without limitation at least one precursor of benzimidazole, at least one precursor of benzimidazoline, a caesium salt, a lithium salt, and combinations thereof. In some embodiments, the electric contact between the control module and the display includes an inter-connecting layer of ion-gel or solid electrolyte, the inter-connecting layer having at least one function of an ion reservoir for the display and a gate medium for transistors in the control module.
In some embodiments, the control module includes a low-voltage organic thin layer transistor. In some embodiments, the control module includes at least a thin film transistor including semiconductor metal oxides. In some embodiments, the packaging label includes a barrier layer placed above the control module. In some embodiments, the packaging label includes an insulating layer placed above the display and on which the control module is placed, the insulating layer having a plurality of holes placed in correspondence of the display and arranged to allow the electric contact between the display and the control module. In some embodiments, the at least one photovoltaic module is a plurality of photovoltaic modules arranged along a circumference of the flexible substrate.
In an additional embodiment, the present disclosure pertains to a method of forming a packaging label for a package. In some embodiments, the method includes printing on a substrate at least one photovoltaic module and printing a control module and a display in electrical contact with the at least one photovoltaic module. In some embodiments, the display includes an electrically addressable layer of printable ink. In some embodiments, the display includes an electrically addressable layer of printable ink and other components. In some embodiments, the display includes only an electrically addressable layer of printable ink. In some embodiments, the method includes depositing on the control module and the display an electrical lateral interconnecting layer arranged to allow the control module to control the display. In some embodiments, the at least one photovoltaic module is arranged to supply voltage to the display and the control module. In some embodiments, the printing steps of the photovoltaic module, the control module, and the display include the step of mixing a printing ink with dopants that limit printing temperature such that evaporation of only ink solvent is required for printing.
In some embodiments, the method includes the step of forming a barrier layer arranged to protect underlying layers. In some embodiments, the method includes depositing an insulating layer above the display so as to place the control module above the insulating layer, the insulating layer having a plurality of holes placed in correspondence of the display and arranged to allow the display to electrically contact the control module. In some embodiments, the substrate is a surface of the package.
In an additional embodiment, the present disclosure pertains to a packaging having a label printed via the aforementioned method.
Naturally, various modifications to the principle of the invention, the embodiments and construction details may be possible, according to what is described and disclosed merely by way of non-limitative example, without departing from the scope of the present invention, as defined by the appended claims.
Number | Date | Country | Kind |
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102015000016245 | May 2015 | IT | national |
This patent application is a continuation-in-part of U.S. patent application Ser. No. 15/574,033 filed on Nov. 15, 2017. U.S. patent application Ser. No. 15/574,033 is a National Stage Entry of International Patent Application No. PCT/EP2016/061324 filed on May 19, 2016, which claims priority to Italian Patent Application No. 102015000016245, filed on May 20, 2015. This patent application claims priority from, and incorporates by reference the entire disclosure of, U.S. patent application Ser. No. 15/574,033, International Patent Application No. PCT/EP2016/061324, and Italian Patent Application No. 102015000016245.
Number | Date | Country | |
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Parent | 15574033 | Nov 2017 | US |
Child | 17016177 | US |