Patent Application
20150166203
This application claims priority to German Patent Application Number 102013021146.8 filed Dec. 12, 2013, to Michael Lang et al., currently pending, the entire disclosure of which is incorporated herein by reference.
The present invention relates to a packaging machine as well as to a method of sealing a plurality of packaging objects.
Tray packaging machines are also referred to as “tray sealers” among experts. The most widely used type of such packaging machines is provided with one or a plurality of conveyor belts onto which the trays are placed and on which the trays are conveyed into a sealing station and out of the sealing station. To this end, the trays must, however, have a shape with a sufficiently large bottom area so that they will not shift, let alone fall over on the conveyor belts.
In another, also widely used type of packaging machines, the machines are provided with a tray conveyor including tray accommodation means. A conveyor of this type, configured as a plate chain, is disclosed in EP 1 038 773 B1. Such plate chains can ensure safe transport of the packaging objects accommodated therein, but they are cost-intensive and necessitate a great amount of maintenance work. In addition, plate chains can often only be used in combination with a special packaging machine and cannot be used on different types of packaging machines.
Another packaging machine is disclosed in EP 2 447 169 A2. The tray sealer described therein comprises, according to a first embodiment, a tray conveyor configured as a plate chain by means of which trays are supplied to and discharged from the tray sealer. The drawback of this arrangement is that the tray conveyor can only be used for a single type of trays and that changeover operations at the tray conveyor are time-consuming and cost-intensive. In addition, this tray conveyor can only be used in combination with special tray sealers, especially since the tool lower part and the tool upper part of the sealing station must be adapted to the plate chain conveyor. Finally, in practice excessively large distances between the individual trays exist in the case of a conveyor configured as a plate chain. This, however, also entails the restriction that an increased amount of cover-film waste material will have to be dealt with.
According to EP 2 447 169 A2 a frame member is used as a tray conveyor, which is shown in a schematic representation and by means of which a plurality of trays can be supplied to the tray sealer. After the sealing process, the empty frame members can be returned to the infeed station along a horizontal return facility, such as a rail. In the case of this embodiment, it is in particular problematic to accurately position the frame member during the sealing process relative to the tool lower part and the tool upper part of the tray sealer.
Another object carrier, which feeds a contact lens package to a sealing station, is disclosed in DE 603 18 868 T2.
DE 10 2008 030 510 A1 discloses a packaging machine with a gripper system. The gripper system collects from a feed belt a plurality of loose trays to be sealed and feeds them to a sealing station. Trays which have already been sealed are transferable from the sealing station to a discharge belt by means of the gripper system in the same operating cycle.
KR 101 104 401 B1 discloses another packaging machine including a tray conveyor configured as a plate chain where tray accommodation members are integrated in the plate chain and are intermittently fed to a sealing station.
Another conventional tray conveyor with integrated tray carriers is disclosed in Applicant's DE 199 12 491 A1. The plate chain disclosed therein is able to feed a plurality of trays to the sealing station per work cycle. This, however, leads to a high weight of the plate chain and necessitates a high input power.
DE 103 07 918 A1 discloses a method and a device for centering a cup in a cup filling machine. According to this method, the cup is centered in an opening provided in a cell plate by means of a suction device arranged below the cell plate.
It is the object of the present invention to provide a packaging machine and a method of operating the same, which has improved flexibility of use and which can be used more economically, especially with regards to the drawbacks mentioned hereinbefore in connection with known packaging machines.
The packaging machine according to one embodiment of the present invention comprises a sealing station, a conveying unit and at least one loose object carrier, which is configured for accommodating a plurality of packaging objects and adapted to be fed to and removed from the sealing station by means of the conveying unit. The term “loose” may be defined as meaning that the object carrier is not coupled in a permanently fixed manner or via a hinge to other parts of the packaging machine, in particular not to other object carriers. The object carrier may include an upper part for accommodating the packaging objects. The tray sealer according to one embodiment of the present invention is characterized in that, for sealing the packaging objects, the object carrier is movable within the sealing station from a preliminary position, to which it can be advanced by means of the conveying unit, to a sealing position, at which it has been moved into contact with a tool upper part of the sealing station, said sealing position being displaced in parallel relative to the preliminary position. The loose object carrier may operate as a functional part of the sealing station for sealing the packaging objects accommodated therein and may also guarantee that the packaging objects are reliably and precisely provided for the sealing process. Because the object carrier is actively advanced to the tool upper part, a stroke movement of the tool upper part may not be required. The fact that the loose object carrier has a comparatively low weight in comparison with the tool upper part of the sealing station allows the object carrier to be moved to the desired sealing position faster and with less noise and less expenditure of energy.
The above-mentioned parallel displacement of the object carrier between the preliminary position and the sealing position may be translational, such as a vertical displacement of the object carrier between the respective positions. The object carrier may be moved between two superimposed horizontal planes, and may occupy the preliminary position when located on the lower plane and may occupy the sealing position when located on the horizontal plane arranged there above.
Another advantage of the present invention is that the loose object carrier is much more flexible in use than the plate chains described in connection with the prior art. Prior art plate chains are primarily only suitable for a single type of trays and only adapted to be used with one packaging machine, since retrofitting would be cost-intensive and time-consuming. The loose object carrier can be used in an arbitrary manner for different types of packaging machines, without the necessity of substantially adapting existing tools and transfer means.
The object carrier is also advantageous insofar that arbitrarily shaped packaging objects can be accommodated therein in a space-saving manner. Known conveying means configured as a plate chain do not allow this, since the tray accommodation means formed therein must be arranged in dependence upon the conveying path. This dependency does not exist in the case of the object carrier according to one embodiment of the present invention. In such an embodiment, the object carrier may also provide a substantial advantage in that packaging objects accommodated therein can be arranged such that the amount of cover film material required for sealing the packaging objects can be reduced to a considerable extent. It would, for example, be possible to arrange triangular, polygonal or arbitrarily contoured packaging objects such that they are displaced relative to one another, if necessary in an irregular mode of the arrangement, in such a way that the amount of residual film grid formed during the sealing process will be reduced, which will lead to a reduction of waste material costs.
In one embodiment, the present invention allows a movement of the object carrier to be decoupled from a movement of the conveying means, such as the feed and discharge belts, cooperating with the packaging machine. The movement of the object carrier therefore need not depend on the intermittent movements of the respective other conveying means. In such an embodiment, the production cycles can be accelerated substantially, since the conveying means need not be stopped when the object carrier is located in the sealing station.
The object carrier can also be stored in a space-saving manner, and it can easily be handled by different conveying units associated with the packaging machine, as will be explained below.
In one embodiment of the present invention, when the object carrier is, as described hereinbefore, decoupled from or shifted away from the conveying unit within the sealing station, the conveying unit will not be subjected to any mechanical loads during the sealing cycle, whereby wear phenomena on the conveying unit can be reduced.
The loose object carrier with the packaging objects accommodated therein may be conducted to the tool upper part of the sealing station in the packaging machine. As has already been mentioned hereinbefore, this may provide shorter throughput times as well as larger batch sizes and also a more flexible use of the packaging machine. Last but not least, the object carrier can also be used for reliably conveying arbitrary shapes, in particular cup-shaped packaging objects.
The loose object carrier may be adapted to be picked up and lifted into contact with the tool upper part by means of a tool lower part of the sealing station. In such an embodiment, the tool lower part may entrain the object carrier and advance it to the tool upper part, and the object carrier may be adapted to be held in position against the tool upper part by the tool lower part at the sealing position such that, for carrying out the sealing process, the packaging objects accommodated in the object carrier are excellently oriented relative to the tool upper part and a sealing tool provided therein. Lowering of the tool upper part along a predetermined stroke path may be provided, but is not necessary, since the lifting movement of the tool lower part suffices to conduct the object carrier into contact with the tool upper part.
The object carrier can be oriented for the sealing process in the packaging machine according to one embodiment of the present invention in a particularly stable and positionally accurate manner, when it is placed in between the tool upper part and the tool lower part in a “sandwichlike mode of arrangement” at the sealing position. The object carrier may here nevertheless be visible from outside, at least sectionwise. After the sealing process, the sandwiched object carrier can rapidly be decoupled from the tool upper part as well as from the tool lower part and can thus, together with the sealed packaging objects, quickly be conveyed out of the sealing area.
In an alternative embodiment, when the object carrier occupies the preliminary position it may be adapted to be accommodated in the tool lower part such that it will be surrounded or completely enclosed by the tool lower party and moved by the tool lower part to the sealing position such that the tool lower part united with the tool upper part encloses the object carrier thus making it no longer visible from outside. This would be advantageous insofar as only a single abutment plane would exist between the tool upper part and the tool lower part, whereby an air-tight enclosure of the object carrier could be established more easily when air is supplied to and evacuated from the packaging objects to be sealed in the sealing station.
The tool lower part may be movable relative to the tool upper part between a position of rest, at which the object carrier is spaced apart from the tool upper part, and a sealing position, at which the tool lower part presses the object carrier against the tool upper part. This simple sequence of movements can easily be coordinated with the conveyance of the object carriers into the packaging machine and the removal of the object carriers from the packaging machine.
According to another embodiment of the present invention, the tool lower part is configured as a lifting table, which is arranged below the tool upper part and movable relative to the tool upper part of the sealing station. The lifting table defines a sturdy basis for pressing the object carrier against the tool upper part. Making use of the lifting table, which is primarily adjustable by means of a servomotor, strong pressing forces can be applied for pressing the object carrier against the tool upper part arranged thereabove, whereby the object carrier can be enclosed between the tool upper part and the tool lower part in a stable and air-tight manner.
The lifting table may comprise a releasable cavity plate having provided therein cavities according to the shapes of the packaging objects. When the lifting table is moved upwards, the packaging objects accommodated in the object carrier can project into these cavities. The lifting table and the object carrier attached thereto thus have a compact structural shape. In addition, the releasable cavity plate can speedily be exchanged for sealing different packaging objects.
The tool upper part, the object carrier, and the tool lower part may define an air-tight sealing chamber at the sealing position. This can be accomplished by the above-described “sandwichlike” placing of the object carrier between the tool upper part and the tool lower part as well as by enclosing the object carrier between the tool upper part and the tool lower part such that it is no longer visible from outside. In the air-tight sealing chamber the packaging objects provided in the object carrier can be exposed to an arbitrary atmosphere.
An air-tight closure can be accomplished more easily when the tool upper part and/or the tool lower part is/are provided with at least one seal (possibly in the form of an annular cord seal) which is installed in a respective outer area of the tool upper part and/or the tool lower part. It is also imaginable that multiple annular cord seals are installed concentrically with one another, so as to provide an annular cord seal track in an outer area of the respective tool parts. It would thus be possible to accomplish also a certain damping effect, when the object carrier is enclosed between the tool upper part and the tool lower part, whereby a reduction of noise will be achieved.
For generating a vacuum in the air-tight sealing chamber, the tool upper part may comprise a vacuum unit. Preferably, the object carrier may comprise at least one evacuation opening that is primarily formed on an outer area of the upper part of the object carrier. When the object carrier has been docked onto the tool upper part, the evacuation opening can be in alignment with the vacuum unit. Through the evacuation opening, the vacuum can be generated down to the tool lower part, where it exists between the surface of the tool lower part and the lower side of the upper part of the object carrier. On the lower side of the upper part of the object carrier at least one evacuation inlet may be formed that transmits the vacuum into a channel system, which may be integrated in the upper part of the object carrier and by means of which the vacuum can be generated up to the respective boundary areas of the packaging object accommodation means. It follows that the vacuum introduced through the tool upper part may be transferred within the air-tight sealing chamber through the evacuation opening of the upper part of the object carrier to the tool lower part, where it can be introduced in the evacuation inlet provided on the lower side of the upper part of the object carrier and distributed up to the boundary areas of the respective packaging object accommodation means through the channel system connected thereto.
The tool lower part may be provided with a gas flushing unit for flushing the packaging objects with gas. The gas flushing unit may comprise at least one gas flushing opening, which can be provided in the tool lower part and adapted to be aligned with at least one gas flushing inlet, which can be formed in the upper part of the object carrier, when the tool lower part receives the object carrier therein for lifting it to the tool upper part. The gas flushing inlet conducts the gas into a channel system that may be provided in the upper part of the object carrier. The channel system may either be specially provided for the purpose of gas flushing or it may be the channel system mentioned hereinbefore in connection with evacuation and being used for conducting the gas up to and into the boundary areas of the packaging object accommodation means for gas flushing the packaging objects.
The upper part of the object carrier may comprise an insertion plate which can be releasably fixed in position in an insertion depression formed on the upper side of said upper part, so as to define the above-mentioned channel system therebetween. The channel system can thus easily be adapted and cleaned.
According to a preferred embodiment, the tool upper part of the sealing station and the upper part of the object carrier can be moved into contact with each other in a centered manner. This allows the object carrier to be moved into contact with the tool upper part with high precision and with high speed. To this end, the surface of the upper part of the object carrier facing the tool upper part may have formed therein at least one centering hole, and the surface of the tool upper part facing the object carrier may have formed therein at least one complementary centering pin, which can be inserted into the respective centering hole. A particularly reliable insertion of the centering pin into the centering hole will be possible when the centering hole and/or the centering pin is/are provided with a conical portion for accurately orienting the upper part of the object carrier relative to the tool upper part.
According to a further embodiment, at least one further centering pin may also be provided in the tool lower part of the sealing station, the centering pin entering a centering hole formed in a lower side of the upper part facing the tool lower part, so as to receive the object carrier therein in an accurately positioned manner and shift it to the sealing position. In such an embodiment, a conical portion on the centering pin and/or in the centering hole could ensure improved coupling of the tool lower part to the object carrier.
In one embodiment of the present invention the conveying unit may comprise, when seen in the conveying direction, two drive belts laterally next to the sealing station for conveying the object carrier into the sealing station and for conveying the object carrier out of the sealing station. The drive belts may be displaceable in synchronism and they may overlap, at least sectionwise, with a feed belt disposed upstream of the packaging machine as well as with a discharge belt disposed downstream of the packaging machine, so that they can be used for collecting at least one object carrier from the feed belt and for transferring at least one object carrier to the discharge belt. The two drive belts, which may extend substantially parallel to one another, constitute a cost-efficient variant for making the object carriers first available to the packaging machine for the purpose of sealing and removing them from the packaging machine afterwards.
According to a preferred embodiment, the two drive belts are adapted to be pressed against the object carrier for the purpose of conveying the same. Making use of the pressing forces applied by the drive belts and acting on the object carrier, the latter can reliably and accurately be moved to a preliminary position in the sealing station of the packaging machine. The two drive belts can pick up the object carrier, possibly by means of form fit and/or force fit engagement therewith so as to reliably convey the same.
According to another embodiment, the two drive belts are vertically adjustable, preferably by means of a servomotor, for picking up at least one object carrier from the feed belt of the sealing station. The two drive belts can here be moved upwards from a waiting position, at which they are positioned below the conveying plane of the feed belt, so as to lift an object carrier, which has arrived at the front end of the feed belt, from the feed belt, the object carrier being then conveyed by means of the drive belts into the sealing station on a conveying plane elevated relative to the feed belt conveying plane. This would be especially advantageous insofar as the feed belt could continue to run independently of the two drive belts.
As an alternative to the feed belts that can be pressed against the object carrier or that are vertically adjustable, the conveying unit may comprise a gripper unit, in particular a gripper unit that is displaceable by means of a servomotor, for conveying the object carrier into the sealing station and for conveying the object carrier out of the sealing station. Such a gripper unit may operate according to the principle of the gripper described in DE 10 2008 030 510 A1, and in addition, the gripper unit according to the present invention may be configured for conveying respective object carriers and not for merely conveying the packaging objects into the sealing station. The use of a gripper unit provided for conveying the object carrier into and out of the sealing station in the case of the present invention would have the advantage that, in comparison with the above-described drive belts, it would allow higher accelerations of the object carrier, whereby production cycle periods can be reduced.
According to one embodiment of the present invention, the sealing station has provided therein a guide frame on which the object carrier can be positioned preliminarily relative to the tool upper part. This guide frame can position the object carrier such that it can be picked up by means of the gripper unit. When a conveying unit comprising the above-described drive belts is used, the guide frame is not necessary, since the object carrier can be picked up by the tool lower part directly from the two drive belts for conducting the object carrier to the tool upper part. Nevertheless, the placement of the object carrier on the guide frame ensures a positionally accurate orientation of the object carrier relative to the tool lower part, so that picking the object carrier up from said guide frame will be extremely easy.
For allowing the object carrier, in particular the upper part of the object carrier, to form a stable tool assembly together with the tool upper part and the tool lower part of the sealing station, it may be expedient to configure the upper part as a metallic plate, especially a plate produced from stainless steel, which can improve the hygienic standard, or from aluminum, whereby a reduction of weight of the object carrier can be accomplished. The property of a reduced object carrier weight may be very important in the case of the present invention, and also outside of the packaging machine, such as with regard to return conveyance and procurement as well as storing of the object carriers, since the respective object carrier can thus be conveyed and manipulated more easily.
According to a preferred embodiment, the object carrier comprises a lower part on which the upper part is rigidly fixed in position. The lower part offers special advantages with regards to handling as well as conveyance of the object carrier.
An additional optimization of weight of the object carrier can be achieved by producing the lower part, at least partially, from plastic material, preferably from PE material. Plastic material, in particular PE material, can be cleaned exceptionally easily and prevents bacterial cultures from settling thereon, so that it is suitable for use in the food industry.
The above-described, material-dependent optimization of weight can be improved further by providing the lower part with first and second rails having the upper part fixed thereto. Since the respective rails have a low mass, the total weight of the object carrier can be minimized. In addition, the two rails occupy a comparatively small spatial volume, a circumstance that may be of advantage when the object carrier is stored. In particular, the object carrier can, making use of the rails, be deposited conveniently on the conveyor belts, and it can also easily be removed therefrom, either in an automated process or by means of human force.
The two rails may preferably be fixed to opposed sides of the upper part of the object carrier and oriented such that they are substantially parallel to one another. The object carrier thus rests stably on the conveyor belts. When the object carrier is being conveyed, the two rails may be oriented transversely to the conveying direction on the object carrier.
According to an advantageous embodiment, the rails each comprise a guide slot by means of which the object carrier can be conducted along a guide, in particular along a guide plate arranged alongside the conveyor belts. The guide slots may assist the operator in orienting the object carrier correctly on the conveyor belts, and the placement of the guide slots on the guide plate may prevent the object carrier from falling off the conveyor belt during conveyance.
Preferably, the two rails each comprise at least one aligning element for aligning two successive object carriers relative to one another. Like the guide slot, the aligning element can enhance the reliability of object carrier conveyance. The aligning element may, for example, be configured in a wave shape as a countertoothing so as to engage the complementarily toothed aligning element of an object carrier that has moved into contact with the object carrier in question. The respective aligning elements preferably project laterally beyond the upper part so that the object carrier can be pushed across a conveyor belt gap by an object carrier docked thereonto from behind, the conveyor belt gap existing between two adjacent conveyor belt sections.
According to a further embodiment of the present invention, the lower part may comprise a lifting element which is movably coupled to the lower part and adapted to be moved relative to the upper part such that the packaging objects accommodated in the upper part can be lifted for the purpose of removal. The lifting element may, for example, be pretensioned in the lower part. Alternatively to the lifting element integrated in the lower part, the packaging objects accommodated in the object carrier may, for the purpose of removal, also be lifted out of the object carrier by means of a take-off station, which may be specially provided for this purpose and arranged downstream of the packaging machine. This could reduce the manufacturing costs of the object carrier.
The object carrier may comprise an upper part with a plurality of packaging object accommodation means for holding packaging objects which are to be sealed in the packaging machine as well as a lower part having coupled thereto a vertically adjustable lifting element, the lifting element being positionable at least between a position of rest and a removal position within the lower part. At the position of rest, the packaging objects are held for sealing in the respective packaging object accommodation means and, at the removal position, the packaging objects are lifted through the lifting element such that they can be removed from the packaging object accommodation means. This kind of object carrier can be used in combination with different packaging machines for feeding to these machines packaging objects for the purpose of sealing. The use of this kind of object carrier may allow easy removal of the packaging objects from the object carrier after they have been sealed in the packaging machine.
In order to allow the object carrier to be placed on the guide frame above the tool lower part in a positionally accurate manner so that it can be picked up by the tool lower part, the two rails may each comprise a lateral guide according to a preferred embodiment.
Preferably, the respective rails are connected to at least one leg element, which fastens the rails to the upper part of the object carrier. For conducting the object carrier through the packaging machine, the conveying unit may take hold of the object carrier, in particular at the leg element thereof. In order to avoid wear phenomena on the leg element, the leg element may preferably be produced from PA material (polyamide), for example, PA6 material (polycaprolactam). This material has a high degree of hardness and is therefore particularly wear resistant. In order to allow the object carrier to be reliably taken hold of at the leg element, the leg element may be configured, at least partially, as a rotationally symmetric element, and it may have the shape of a double cone. In particular it may comprise a tapering portion so that it can be taken hold of more easily, the tapering portion being adapted to have coupled thereto not only the conveying unit but also conveying means for returning the object carrier. In particular, two respective leg elements for fixing a rail may be provided on the upper part of the object carrier, the leg elements being preferably arranged at the respective corner areas of the object carrier, thus making it possible to easily grip the object carrier.
According to one embodiment, the respective rails and/or the respective leg elements are provided with notches through which the object carrier can be precentered on the tool lower part when it is being picked up by the tool lower part. Due to the fact that, when the object carrier is being picked up by the tool lower part, it is already supported thereon in a precentered manner, also the centering holes and centering pins described hereinbefore in connection with the tool upper part and the upper part of the object carrier can optimally be oriented relative to one another in advance. The object carrier can thus be moved into contact with the tool lower part and the tool upper part in the best possible way.
The lower part may comprise at least one stacking projection by means of which another object carrier can be positioned on the object carrier in question in a skid-proof manner. This also allows a plurality of object carriers to be safely stacked one on top of the other.
In addition, a transponder, such as an RFID transponder, may be provided in at least one of the two rails, for storing information thereon, for example, object carrier-specific parameters. These parameters may comprise sealing characteristics so as to unequivocally associate the object carrier with a predetermined sealing process and a specific packaging machine, respectively.
Up to now, the present invention and the advantageous embodiments thereof have mostly been described in connection with only one object carrier, which can be adapted to be fed separately to the sealing station for sealing a plurality of packaging objects accommodated therein. This, however, is in no way intended to restrict the present invention, since, according to a further embodiment, at least two object carriers can be accommodated in the sealing station during a sealing cycle. Conveying the plurality of object carriers into the sealing station as well as conveying the plurality of object carriers out of the sealing station can take place in succession or simultaneously. For simultaneously conveying a plurality of object carriers into the sealing station, a collecting station, which may comprise a plurality of feed belts arranged side-by-side, can be provided upstream of the packaging machine, from where a plurality of the above-described conveying units simultaneously remove several of the object carriers provided, so as to feed them to the sealing station. Optionally, the plurality of object carriers may be removed successively from the feed belt and provided to the sealing station for a sealing cycle.
The packaging machine according to the present invention is excellently suitable for integration in a packaging system, in particular a packaging system having the shape of a closed ring or a packaging system having an arbitrarily curved shape along the conveying path. Such a packaging system may, in addition to the above-described packaging machine according to one embodiment of the present invention, also provide a take-off station for removing fully sealed packaging objects as well as an infeed station for charging the object carrier with a plurality of unsealed packaging objects. For removing the packaging objects from an object carrier, the latter may be positioned above the take-off station, and a vertically adjustable take-off plate, which may be movable to a position between the rails of the lower part, being then used for lifting the packaging objects which may be disposed thereabove and which project through the upper part, so as to remove them from the object carrier. The packaging objects may then be removed from the object carrier manually or in an automated process.
In addition, the packaging system may, according to another embodiment, provide a return unit by means of which the empty object carriers can be conveyed back the infeed station.
The return unit may especially provide conveying means receiving the object carriers thereon for return conveyance such that they can be conveyed in a condition in which they may be tilted by substantially 90° C. relative to their normal orientation during conveyance. Without occupying much space, the object carriers can thus be conveyed back to the infeed station for charging. For conveying the object carriers, the return unit may comprise an endless belt onto which the tapering portion of the leg element or the rail can be placed. Instead of the belt, a rod-type conveying means or a cleated chain may be used.
The return unit may extend alongside the packaging machine in close proximity therewith, but it may also extend, at least sectionwise, below a plane of the packaging machine, in particular a plane of the sealing station provided in the packaging machine. As an additional variant it would also be imaginable to arrange the return unit above the packaging machine, so that the tilted object carriers could be returned to the infeed station above the packaging machine. The room available in high production halls could thus be utilized more effectively.
The infeed station may comprise preferably a centering unit above which at least one object carrier can be positioned. Making use of the centering unit, the packaging objects can be centered in the upper part of the object carrier. For centering each individual packaging object, the centering unit preferably comprises a respective liftable and lowerable pin that is capable of gripping through the respective packaging object accommodation means formed in the upper part of the object carrier, so as to grip the packaging objects provided thereabove, such as by a robot, from below at the bottom of the packaging object in question. For improved centering of the packaging objects, the respective pins each comprise horizontally displaceable jaws by means of which the packaging objects can be fixed and centered on the pins. For the purpose of centering, the above-mentioned jaws may be adjustable pneumatically and in synchronism.
When the packaging objects have been centered, the respective pins preferably move downwards for pulling the packaging objects into the accommodation means of the upper part of the object carrier. When this has been done, the jaws may be opened by pulling them back inwards, so as to release the respective packaging objects. The charged object carriers can then be conveyed to the packaging machine.
According to another embodiment on the present invention, the centering unit comprises a vertically adjustable pin with movable jaws for gripping a packaging object, the pin being positionable relative to the bottom of the packaging object such that an extension of the movable jaws will fix the bottom of the packaging object and center it via the pin. In particular, the above-described object carriers can be positioned above the centering unit such that the respective pins of the centering unit can move through the packaging object accommodation means for gripping packaging objects disposed thereabove and centering them relative to the pin, so that, while moving downwards, the pins will pull the respective packaging objects into the packaging object accommodation means provided for them in centered orientation therewith. The packaging objects can thus be stored correctly in the packaging object accommodation means.
According to another embodiment of the present invention, at least one robot may be provided in the packaging system for charging the object carriers with packaging objects and for removing the latter from the object carriers. In particular, the packaging objects removed from the object carrier by means of the robot may be supplied to a labelling or a packaging station, where the sealed packaging objects are palletized or packed in cardboard boxes.
In addition, the packaging system may comprise at least one detection unit along the conveying path, by means of which the object carrier and/or the packaging objects within the object carrier are detectable. By means of such a detection unit it would especially be possible to find out whether the packaging objects occupy the correct position within the object carrier. Such a detection unit may comprise, for example, one or a plurality of ultrasonic, laser and/or infrared sensors, by means of which the object carriers as well as the packaging objects accommodated therein can be detected.
A particularly high hygienic standard can be accomplished when the packaging system includes a washing station for cleaning the object carriers therein. The washing station may be positioned along the return unit.
The present invention also relates to a method of sealing a plurality of packaging objects, wherein a loose object carrier charged with a plurality of packaging objects may be positioned at a preliminary position within a sealing station relative to a tool upper part of the sealing station, and wherein the method is characterized in that the loose object carrier may be moved from a preliminary position to a sealing position at which it is moved into contact with the tool upper part of the sealing station, the sealing position being displaced in parallel relative to the preliminary position. The loose object carrier can be configured or retrofitted for conveying different packaging objects, so that, if at all, only minor adaptations will have to be made at the packaging machine itself in the case of a change of products.
The object carrier can be advanced to the tool upper part in a particularly reliable manner in that it may be picked up by a tool lower part in the sealing station and lifted into contact with the tool upper part by the tool lower part. In particular, the tool lower part can pick up the object carrier and press it against the tool upper part such that the object carrier is jammed in between the tool lower part and the tool upper part such that it is still visible and defines together therewith an air-tight sealing chamber. The air-tight sealing chamber is excellently suitable for generating a predetermined atmosphere, such as by creating a vacuum in and/or applying a substitute gas to the sealing chamber. In this respect, the air-tight sealing chamber may, for example, be evacuated from the tool upper part and flushed with a gas from the tool lower part. The vacuum introduced from the tool upper part may propagate through at least one evacuation opening, which may be provided in the boundary area of the upper part of the object carrier, down to the tool lower part, where it may be applied to the lower side of the upper part of the object carrier and conducted up to the respective boundary areas of the packaging objects by means of a channel system provided in the upper part of the object carrier, so as to evacuate the packaging objects. On the other hand, a protective gas (e.g. an inert gas), which may be introduced from the tool lower part into the air-tight sealing chamber, can spread up to the packaging objects through at least one gas-flushing opening provided in the upper part of the object carrier.
According to a preferred embodiment of the present invention, not only one, but at least two object carriers are accommodated in the sealing station during a sealing cycle, so that larger batch sizes can be produced.
Other and further objects of the invention, together with the features of novelty appurtenant thereto, will appear in the course of the following description.
In the accompanying drawing, which forms a part of the specification and is to be read in conjunction therewith in which like reference numerals are used to indicate like or similar parts in the various views:
The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. For purposes of clarity in illustrating the characteristics of the present invention, proportional relationships of the elements have not necessarily been maintained in the drawing figures.
The following detailed description of the invention references specific embodiments in which the invention can be practice. The embodiments are intended to describe aspects of the invention in sufficient detail to enable those skilled in the art to practice the invention. Other embodiments can be utilized and changes can be made without departing from the scope of the present invention. The present invention is defined by the appended claims and the description is, therefore, not to be taken in a limiting sense and shall not limit the scope of equivalents to which such claims are entitled.
As shown in
Conveyance of the object carrier 6 out of the sealing station 9 may begin in the schematic representation shown in
In
For initiating the sealing process, the drive belts 19 may move, according to
As soon as the sealing process for the object carrier 6 disposed in the sealing station 9 has been finished, a further object carrier 6 may be moved to the end of the feed belt 5, the object carrier 6 conveyed first being then conveyed away on the discharge belt 8. The cycle can then start again according to
The picking up of the object carrier 6 is shown in
In
The object carrier 6 may additionally comprise a lower part 33 on which the upper part 29 may be secured in position. According to
According to
In the top view of the object carrier 6 it can additionally be seen that the respective aligning elements 38 project from below the upper part 29, the projecting part corresponding substantially to the height of the toothing. This allows object carriers 6 that have been docked onto one another to move across conveyor belt gaps without drooping on one side thereof.
The present invention may also relate to individual ones or a plurality of the above-described features in an isolated manner. In particular the centering unit 44 as well as the object carrier 6 together with a lifting element may represent inventions of their own. The object carrier 6 may also be configured as a one-part component, such as a machined aluminum body.
From the foregoing, it will be seen that this invention is one well adapted to attain all the ends and objects hereinabove set forth together with other advantages which are obvious and which are inherent to the structure. It will be understood that certain features and sub combinations are of utility and may be employed without reference to together features and sub combinations. This is contemplated by and is within the scope of the claims. Since many possible embodiments of the invention may be made without departing from the scope thereof, it is also to be understood that all matters herein set forth or shown in the accompanying drawings are to be interpreted as illustrative and not limiting.
The constructions and methods described above and illustrated in the drawings are presented by way of example only and are not intended to limit the concepts and principles of the present invention. Thus, there has been shown and described several embodiments of a novel invention. As is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details of the examples illustrated herein, and it is therefore contemplated that other modifications and applications, or equivalents thereof, will occur to those skilled in the art. The terms “having” and “including” and similar terms as used in the foregoing specification are used in the sense of “optional” or “may include” and not as “required”. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specifications and the accompanying drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims which follow.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102013021146.8 | Dec 2013 | DE | national |
