This application claims foreign priority benefits under 35 U.S.C. §119(a)-(d) to German patent application number DE 10 2010 056 319.6, filed Dec. 27, 2010 which is incorporated by reference in its entirety.
The disclosure relates to a packaging machine with a liftable and lowerable tool.
Such a packaging machine is described e.g., in DE 10 2008 032 306 A1. More specifically, this packaging machine is a tray sealer for use in comparatively small shops or catering establishments, in which trays have to be closed occasionally and individually. In order to allow a more flexible use of such packaging machines, DE 10 2008 032 306 A1 already discloses a possibility of changing the sealing and cutting tools. To this end, a spindle drive used for vertically moving the tool is moved so far that the spindle is brought out of engagement with the spindle nut. The whole tool assembly can now be tilted forwards until it strikes against a stop. When a cover panel of the packaging machine is opened, the whole tool assembly can be removed and replaced by another tool assembly.
This conventional packaging machine is disadvantageous insofar as a certain amount of skill on the part of the operator is still necessary for carrying out the exchange of tools as smoothly as possible.
It is the object of the present disclosure to improve the packaging machine such that tools can be exchanged by the operator even more easily.
The disclosure is characterized in that, by means of the second lift drive, a tool guide is movable in a vertical direction, and that, at a raised position of the tool guide, the tool can be put down on the tool guide by means of the spindle drive. This tool guide is provided for guiding the movement of the tool during tool exchange. In this way, the tool travels a defined distance, and this already results in a substantial improvement in the tool exchange operation. In addition, the tool guide can be implemented for taking up the weight of the tool during tool exchange. This has the enormous advantage that, during removal of the tool, the operator of the packaging machine need not immediately carry the whole weight of the tool. The possibility of lifting and lowering the tool offers additional advantages: it ensures that the tool guide can move towards the tool when a tool exchange is to be carried out. This leads to a reduction or even an elimination of the distance which the tool has to cover, after decoupling of the spindle drive, when it is being put down on the tool guide. According to a slightly less convenient embodiment it would, however, also be possible that the tool guide cannot be moved in a vertical direction, but maintains a defined position at least in the vertical direction. Within the scope of the present disclosure, also a tilting of the tool guide, in the case of which at least a portion of the tool guide is moved in the vertical direction, is interpreted as a movement of the tool guide in the vertical direction.
The second lift drive can be a drive with a vacuum chamber between a fixed plate and a movable plate (the so-called pressure plate). Such a lift drive has already been described in DE 10 2008 032 306 A1. It is used for causing, after the lowering of the tool by means of the spindle drive, a second lowering movement of the tool so that a very high pressure can be applied to the workpiece (i.e. the package to be produced) by means of the tool for the purpose of cutting or sealing. The present disclosure offers particular advantages when this second lift drive is used not only for producing the sealing or cutting pressure, but when the same drive is also used for lifting and lowering the tool guide for the purpose of tool exchange. In this way, two drives suffice for causing three different movements, viz. a first lifting movement over a large distance by means of the spindle drive, a second (lifting or) lowering movement over a small distance (but with high forces) by means of the second lift drive as well as a lifting or lowering movement of the tool guide, which is also caused by the second lift drive.
It will be expedient when the tool guide is configured for guiding the tool in a substantially horizontal direction. “In a substantially horizontal direction” means in this context that, in certain sections thereof, the tool guide may also be slightly inclined relative to the horizontal, e.g., up to an angle of 20°. Guiding the tool in a substantially horizontal direction has the advantage that the tool guide is able to carry the tool throughout the entire duration of guidance, since the tool is not, or only to a minor extent accelerated by the weight along the tool guide.
Preferably, the tool guide is, when occupying its raised position, arranged such that the tool can be put down directly on the tool guide by extending the spindle drive to the greatest possible extent. In other words, the tool guide is disposed at so high a level that the tool is put down on the tool guide simultaneously with the separation of the spindle from the spindle nut or immediately after said separation. It is thus not necessary that, after the separation of the spindle from the spindle nut, the tool has to “drop” a certain distance before it comes into contact with the tool guide. Preventing such dropping has the advantage that the tool exchange is carried out more gently, and that canting of the tool as well as excessively strong loads on the tool guide are avoided.
When the spindle and the spindle nut of the spindle drive are separated from one another when the tool is being put down on the tool guide, this has the advantage that, after such “decoupling” of the spindle drive, the tool can now easily be removed from the packaging machine. It would be imaginable that, simultaneously with the decoupling of the spindle drive, also supply lines, such as power lines or compressed-air lines, between the tool and the other parts of the packaging machine are separated.
According to an advantageous embodiment, the second lift drive is coupled to the tool guide via a lever mechanism. This lever mechanism is robust and it has an uncomplicated structural design. In addition, it can ensure a precise movement of the tool guide in the vertical direction.
In addition, the lever mechanism offers the possibility of coupling the tool guide to the movement of the second lift drive with a certain gear ratio. This gear ratio is preferably a ratio in the range of from 1:2 to 1:10, even more advantageously a ratio in the range of from 1:3 to 1:5. In particular, the ratio could be 1:4. Due to the gear ratio the comparatively small amplitude of the movement of the second lift drive (e.g., 5 or 10 mm) is converted into a lifting or lowering movement of the tool guide which is enlarged by said gear ratio.
According to another variant of the present disclosure, it is imaginable that the lever mechanism is coupled to the tool guide via a spring. Such a spring can be used as a compensating extension element. In particular it can be used for cushioning the tool guide when the tool is being put down, so as to prevent an overdefinition of the system. In addition, the spring can serve as a tension spring so as to move the new tool upwards for reengaging the spindle with the spindle nut.
A particularly expedient embodiment is so conceived that the tool has provided thereon at least one roller for movement in rolling contact with the tool guide. This roller ensures that the friction caused between the tool and the tool guide will only be rolling friction but no sliding friction. The tool can thus be moved out of the packaging machine along the tool guide more easily. It goes without saying that, vice versa, it is also imaginable that the tool guide is provided with a plurality of rollers on which the tool can roll.
The tool guide is preferably provided with a roller arresting means for temporarily impeding a movement of the tool relative to the tool guide, i.e., this roller arresting means can be used for arresting the tool at its position on the tool guide until the arresting engagement is released, e.g., by exceeding a specific force threshold. The roller arresting means may e.g., be a recess along the tool guide, in which a roller can occupy a position of rest.
According to another advantageous embodiment, the tool guide is provided with at least one stop for limiting a movement of the tool relative to the tool guide. This stop can either prevent the tool from dropping out of the tool guide, or it can define a position which is particularly suitable for placing the tool into the machine, or for bringing the spindle of the spindle drive into engagement with the spindle nut.
In addition, the packaging machine is preferably provided with at least one sensor for detecting a position of the tool, of a drawer of the packaging machine and/or of a machine door of the packaging machine or for detecting engagement between the spindle and the spindle nut. Sensors on other components of the packaging machine are imaginable as well. They guarantee that specific operating steps, in particular operating steps during an exchange of tools, can only be executed when suitable safety measures have been taken. It is thus possible to prevent danger to the operator or damage to the packaging machine that may be caused by an exchange of tools.
The tool guide may e.g., be a tool guide strip, or the tool guide may comprise such a tool guide strip. It is also imaginable that a tool guide strip is provided on both sides of the tool.
In the following, an advantageous embodiment of the packaging machine according to the present disclosure will be explained in more detail with reference to the below drawings.
Identical components are designated by identical reference numerals throughout the figures.
The packaging machine 1 is provided with a drawer 2. The drawer 2 is horizontally movable along a rail guide 3. A handle 4 is provided on the front of the drawer 2 so that said drawer 2 can be handled more easily.
The drawer 2 has provided therein a tray support 5 (cf.
The packaging machine 1 is provided with a stable frame 6. This frame 6 has two lateral frame panels 7, 8 as well as a plurality of struts 9 between these two lateral frame panels 7, 8. Within the frame 6 a tool 10 is provided, which is movable in the vertical direction in the frame 6. The tool 10 can serve to seal and/or cut films/foils of the packaging containers. The tool 10 is arranged such that it is disposed vertically above the drawer 2 at the pushed-in position of the drawer 2 shown in
A first lift drive for vertically moving the tool 10 is implemented as a spindle drive 11. This spindle drive 11 can be seen in more detail in
The packaging machine 1 is additionally provided with a second lift drive 18, which is also adapted to be used for causing a lifting or lowering movement of the tool 10. This second lifting or (preferably) lowering movement only takes place over a very small distance (e.g., 5 mm), but with very strong forces that are used for applying sealing or cutting forces to the tray-type containers. The second lift drive is provided with an intermediate plate 19, which is fixedly connected to the frame 6 of the packaging machine 1. Above the intermediate plate 19, a pressure plate 20 is provided, which is movable relative to said intermediate plate 19 and the frame 6. An evacuable space or a so-called vacuum membrane 21 is provided between the intermediate plate 19 and the pressure plate 20. When this vacuum membrane 21 is evacuated, the resultant vacuum has the effect that the pressure plate 20 is drawn towards the intermediate plate 19 against the forces exerted by pressure springs 22. The first drive 11 is supported by the pressure plate 20. It therefore participates in the lifting or lowering movement of the pressure plate 20—so does the tool 10 which is connected to the first drive 11 via the spindle 17.
A lever mechanism 23 is provided laterally next to the intermediate plate 19. This lever mechanism 23 comprises three lever arms which are articulated on one another. The uppermost of the three lever arms is articulated on the pressure plate 20. The opposite lower lever arm of the lever mechanism 23 is coupled to a tool guide 24, which is configured as a tool guide strip in the present case. The lever mechanism 23 and the tool guide 24 are coupled via a tension spring 25 (cf.
Below the tool guide 24 a magnetic strip 26 is provided. When the packaging machine 1 is in operation, this magnetic strip serves to convey the top film, which is used for sealing, into the packaging machine 1 by pushing in the drawer.
For initiating an exchange of the tool 10, the operator activates a respective tool exchange mode on a control panel. A first sensor detects whether the tool 10 is disposed at its upper position. A second sensor detects whether the drawer 2 occupies its pushed-in production position, and a third sensor detects whether the magnetic strip 26 occupies its rear position for drawing off the top film. A fourth sensor determines whether the machine door of the packaging machine 1 is closed. If one of these conditions should not be fulfilled, this will be displayed to the operator. Otherwise, the semi-automatic tool exchange starts. To this end, the vacuum membrane 21 of the second lift drive 18 is first evacuated. This has the effect that the pressure plate 20 is lowered onto the intermediate plate 19.
The lowering of the pressure plate 20 also has the effect that the lever mechanism 23 is moved. This movement causes an upward movement of the lever arm 23a, which extends in an approximately vertical direction and which is the lever arm that is most remote from the pressure plate 20. During this upward movement, the lever arm 23a draws the tool guide strip 24 upwards via the tension spring 25, i.e. it causes the tool guide 24 to pivot correspondingly upwards. At the same time, the lever mechanism 23 also draws the locking element 27 upwards so that the latter will lock the magnetic strip 26—as shown in FIG. 3—so that said magnetic strip 26 will not be able to participate in the subsequent movement of the drawer 2. The operator now moves the drawer 2 manually from its rear production position to the front exchange position shown in
In the representation shown in
As can be seen in
At the rear end of the tool guide 24, i.e. at the right end of the tool guide 24 in
Subsequently, the vacuum membrane 21 is aerated, whereby the pressure plate 20 rises again. This condition of the packaging machine 1 is shown in
The next tool exchange step is shown in
Through the machine door of the packaging machine 1, which is provided above the drawer 2 and which has been opened in the meantime, the operator can now remove the tool 10 to be exchanged from the packaging machine 1. To this end, he lifts the rollers 31 from the tool guide 24. Subsequently, the operator places the rollers 31 of a new tool 10, which may provide a different format for the packages to be produced, onto the tool guide 24. The outer dimensions of the tools 10 are, for this purpose, as identical as possible. Subsequently, the operator pushes the tool 10 into the packaging machine 1. During this movement, the rollers 31 roll on the tool guide 24 until—as shown in FIG. 13—the rear roller 31 strikes against the rear stop 32 and comes to lie in the roller arresting means 33. The dropping of the roller 31 gives the operator a tactile feedback that the tool 10 has now assumed the defined, rear position. A sensor detects the absence of the drawer 2, whereas another sensor detects the open condition of the machine door.
The next tool exchange step is shown in
The packaging machine 1 according to the present disclosure allows a semi-automatic exchange of the tool 10, which, in comparison with conventional tool exchange mechanisms in the case of this type of packaging machines, is much more convenient for the operator. Suitable sensors monitor the positions of the various components in the packaging machine 1 in the case of the various tool exchange steps. Thus, they guarantee a smooth sequence of tool exchange steps, and they guarantee the safety of the operator, since certain steps can only be executed if suitable conditions prevail. In addition, the sensors support a further automation of the tool exchange operation. For example, the lifting of a new tool 10 may take place automatically as soon as it has been detected by suitable sensors that the rear roller 31 of the new tool 10 is disposed in the roller arresting means 33.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
Number | Date | Country | Kind |
---|---|---|---|
10 2010 056 319.6 | Dec 2010 | DE | national |