This application relates to and claims the benefit and priority to European Application No. 23382803.7, filed Aug. 1, 2023, of which is incorporated herein by reference in its entirety.
Different types of packaging machines are known, such as vertical packaging machines, horizontal packaging machines, thermo-forming machines, thermo-sealing machines, or packaging machines that create a vacuum in a bag containing a product inside and seal the bags (also known as vacuum chamber machines).
In all of them, a plurality of operations is performed during the packaging of a product, and which operations are performed or how the operations to be performed depend on the type of packaging machine. Among the different stages that can be carried out, there are, for example, shaping a film, sealing a station to generate a vacuum, sealing a lid film to a base film or a tray, making a longitudinal seal to generate a film tube, or making a transversal seal to seal and close transversally such a film tube, for example. In all or many of these operations it is necessary to cause the displacement of at least one linearly displaceable actuating element to carry out the required operation.
Depending on the operation to be carried out and/or the packaging machine, it may be sufficient to displace only one actuating element. The following is a brief description of some of the possible examples: 1) Forming operation in some thermoforming packaging machines, in which only one actuating element is displaced to give the required shape to a sheet; 2) Sealing operation of some thermo-sealing and thermo-forming packaging machines, in which an actuating element is displaced to press a lidding film serving as the lid of the final package against a tray or base film (or to press the tray or base foil against the lidding film), to seal the lidding film to the tray or base film and 3) Closing operation prior to air extraction in some of the packaging machines known as vacuum hoods, in which an actuating element is displaced to tightly close a vacuum chamber where the vacuum operation is carried out.
In other cases, in order to carry out the corresponding operation, two opposing actuating elements are displaced at the same time. The following is a brief description of some of the possible examples: When performing a sealing operation, for example, the sealing operation can be performed between two opposing actuating elements. In some cases, these actuating elements clamp a film tube together to generate the seal (case of at least some vertical and horizontal packaging machines) and in other cases, they cause a previously formed lid film to be clamped on a tray or a base film on which the product to be packaged is arranged, in order to seal the lid film to the tray or base film (more general case of thermoforming packaging machines). In this example, the two actuating elements are therefore displaced in opposite directions simultaneously for the sealing operation. When sealing is to be carried out, the two actuating elements are first displaced in such a way that they move towards each other and then in the opposite direction (away from each other) when sealing is completed.
Depending on the packaging machine and/or the operation to be performed, such a packaging machine may comprise two actuation elements analogous to those described in terms of displacement requirements but configured to perform a different operation. In the case of a vertical machine for example, two actuation elements are used opposite each other as, for example, product compactors, to ensure that the product is correctly positioned inside the film tube before and/or during transverse sealing of the film tube.
EP3674222A1 describes various operations of a packaging machine. This packaging machine comprises a sealing assembly with a first actuating element and a second actuating element facing each other, and a drive configured to cause simultaneous displacement of the actuating elements. The drive comprises a drive support, a motor assembly with a stator attached to the drive support and a rotor with a longitudinal axis. The actuating elements are attached to the drive support with freedom to move away from or towards each other by the action of the drive motor assembly and are also attached to the rotor of the drive such that rotation of the rotor of the drive causes simultaneous displacement of both sealing elements relative to the drive support. The connection between the actuating elements and the rotor is made in such a way that the rotation of the rotor causes the simultaneous displacement of both actuating elements in different directions.
Disclosed is a packaging machine.
The packaging machine comprises an actuation assembly that is configured to take part in an operation during product packaging and that is associated with a reference support of the machine. The actuation assembly comprises at least one linearly displaceable actuation element and a drive configured to cause linear displacement of the actuation element.
The drive comprises a motor assembly which is attached to the reference support and which is associated with the actuating element such that when driven, it causes linear displacement of the actuating element.
The drive comprises a first linkage mechanism linking the actuation element to a rotor of the motor assembly and a second linkage mechanism linking the actuation element to a stator of the motor assembly. The motor assembly is attached to the reference support such that, when the motor assembly is driven, the stator and the rotor rotate relative to the reference support in opposite directions of rotation and said rotations cause the linear displacement of the actuation element thanks to the linkage mechanisms.
When actuation of the actuation element is required, the rotor of the drive motor assembly is caused to rotate relative to the stator, and in response to the force exerted by the rotating rotor, the stator rotates in the opposite direction. As the actuation element is connected to the stator and the rotor with the corresponding linkage mechanisms, both rotations take part in the displacement of the actuation element, thus requiring less power consumption of the motor assembly to generate the same thrust on the actuation element compared to prior art solutions where the actuation element is only associated with the rotor. This implies a reduction in the energy consumed by the actuation assembly and, therefore, allows opting for a more compact and economical motor assembly, leading to a reduction in the cost of generating each pack and to a cheaper packaging machine.
These and other advantages and features of the invention will become apparent in view of the figures and the detailed description of the invention.
The drive 2 comprises a motor assembly 2.1 (see
The drive 2 comprises a first linkage mechanism 2.41 linking the actuation element 1.1 to a rotor 2.11 of the motor assembly 2.1 (see
At least one of the elements of the motor assembly 2.1 between the stator 2.10 and the rotor 2.11 is connected to the reference support 101, this connection being the one which establishes the connection between the motor assembly 2.1 and the reference support 101. Said element (stator 2.10 and/or rotor 2.11) is connected to said reference support 101 with freedom of rotation, preferably by means of a bearing 2.7 or 2.8. Preferably it is the stator 2.10 which is freely rotatably attached to the reference support 101, although it could be both elements (stator 2.10 and rotor 2.11) which are freely rotatably attached to the reference support 101 (see
The actuation element 1.1 is linearly displaceable in a first direction and in a second direction opposite to said first direction, and the two linkage mechanisms 2.41 and 2.42 are configured to exert a simultaneous respective thrust F2.10, F2.11 on said actuation element 1.1 in the same direction, between said first direction and said second direction, when the motor assembly 2.1 is driven, as shown in
Preferably each linkage mechanism 2.41 and 2.42 is a connecting rod-crank mechanism as will be described below. In the context of the invention a connecting rod-crank mechanism is to be interpreted as a mechanism comprising at least one connecting rod and one crank, or a mechanism comprising at least one eccentric and one connecting rod, in either case transforming a rotational displacement into a linear displacement.
In some embodiments, the machine 100 comprises at least one actuation assembly 1 with a second actuation element 1.2 linearly displaceable and facing the first actuation element 1.1, as depicted in the examples of
In cases where the actuation assembly 1 comprises a first actuating element 1.1 and a second actuating element 1.2, the actuator 2 is configured to cause the two actuating elements 1.1 and 1.2 to displace simultaneously, preferably in opposite directions (so as to move towards or away from each other during such movement).
The drive 2 comprises a third linkage mechanism 2.43 for linking the second actuation element 1.2 to the motor assembly 2.1 (to the rotor 2.11, as depicted in the figures, or to the stator 2.10), to cause linear displacement of the second actuation element 1.2. The third linkage mechanism 2.43 is configured to exert a thrust on the second actuation element 1.2 when actuation of the motor assembly 2.1 is caused, which is in a direction opposite to the direction of the thrusts F2.10 and F2.11 exerted on the first actuation element 1.1 when the actuation elements 1.1 and 1.2 move in opposite directions. In this way, when a linear displacement of said actuating elements 1.1 and 1.2 is caused, said actuating elements 1.1 and 1.2 comprise a relative displacement between them to perform the corresponding operation such that the distance between them is reduced (to clamp a sheet between them, for example) or such that said distance is increased (once said operation has been completed).
Although different examples of possible actuation assemblies have been described previously, an example of an actuation assembly 1 with two actuation elements 1.1 and 1.2 is briefly described below with the aid of the figures. This example, and those previously described (both for actuation assemblies with two actuation elements and for actuation assemblies with only one actuation element), is in no way limiting and the machine can comprise 100 actuation assemblies not described in these examples.
In some embodiments, such as the case of the machine shown in
In the context of the invention, an actuating element 1.1 may thus correspond, depending on the embodiment of the machine 100, to a lower tool or an upper tool of a forming station; or to a lower tool or an upper tool of a sealing station; with a moving device of, for example, a sealing station of a continuous vertical or horizontal packaging machine whose jaw moves with the film tube while sealing, or of a forming, sealing or cutting station of a continuous thermoforming machine whose actuation is carried out while the base film moves; or with at least one tool which seals off a chamber, to cite a few examples.
In vertical packaging machines 100 such as the one shown in
Hereinafter, for the sake of clarity an actuation assembly 1 and two actuation elements 1.1 and 1.2 are referred to, but as already described, the invention could include at least one actuation assembly with only one actuation element 1.1.
The motor assembly 2.1 may comprise, for example, a motor with a motor rotor and a motor stator; or, as shown in the figures, a motor 2.12 with a motor rotor 2.121 and a motor stator 2.120, and an additional element 2.13 attached to the motor stator 2.120 and with an output shaft 2.131 associated with the motor rotor 2.121. The additional element may be a gearbox, in which case the motor assembly 2.1 would be a geared motor, or it may be a geared motor. 120 and with an output shaft 2.131 associated with the motor rotor 2.121. The additional element may be a gearbox, in which case the motor assembly 2.1 would be a geared motor, or it may be a gearbox, in which case the motor assembly 2.1 would be a geared motor.
Rotor 2.11 of motor assembly 2.1 corresponds to the assembly formed by the motor rotor 2.121 of a motor and, if any, associated parts, e.g., the output shaft 2.131 of additional element 2.13, and stator 2.10 of motor assembly 2.1 corresponds to the assembly formed by the motor stator 2.120 of a motor and, if any, associated parts, e.g., a housing or stator of additional element 2.13.
Preferably the stator 2.10 of the motor assembly 2.1 of the drive 2 is attached to the reference support 101 by means of a bearing 2.7 when attached to said reference support 101, so that said stator 2.10 is attached with freedom of rotation in a simple manner. As a rule, a bearing 2.7 consists of two concentric cylinders, separated by a freely rotating ring of rollers or balls, one of said cylinders being attached to the reference support 101 and the other cylinder being attached to the corresponding element of the motor assembly 2.1, to the stator 2.10 according to an example, preferably to a housing (or stator) of the motor 2.12 or, if any, of the additional element 2.13, as depicted in
Preferably each linkage mechanism 2.41, 2.42 and 2.43 is a connecting rod-crank mechanism. Thus, the first actuating element 1.1 is attached to the stator 2.10 by a first connecting rod-crank assembly 2.41 and to the rotor 2.11 by a second connecting rod-crank mechanism 2.42, and the second actuating element 1.2 is attached to the rotor 2.11 by a third connecting rod-crank assembly 2.43. The element of a connecting rod-crank mechanism 2.41, 2.42 and 2.43 attached to the corresponding actuation element 1.1 or 1.2 is the connecting rod 2.410, 2.420 and 2.430, the element attached to the motor assembly 2.1 being the crank 2.411, 2.421 and 2.431.
Preferably the length of the connecting rods 2.410 and 2.420 of the first linkage mechanism 2.41 and of the second linkage mechanism 2.42 is the same, and the length of the cranks 2.411 and 2.421 of the first linkage mechanism 2.41 and of the second linkage mechanism 2.42 is the same. Preferably, as is the case in the embodiment shown in the figures, the length of the connecting rods 2.410, 2.420 and 2.430 of all connecting rod-crank mechanisms 2.41, 2.42 and 2.43 is the same, and preferably the length of the cranks 2.411, 2.421 and 2.431 of all connecting rod-crank mechanisms 2.41, 2.42 and 2.43 is the same. The equal lengths ensure in a simple way that the displacements of both operating elements 1.1 and 1.2 are equal (same distance, speed and acceleration).
Preferably the machine comprises a guiding assembly 2.6 configured to guide the displacement of the actuation elements 1.1 and 1.2 (or of the actuation element 1.1 in case the corresponding actuation assembly 1 has only one actuation element 1.1), preferably with respect to the reference support 101 (see
In some embodiments, where the machine 100 comprises two actuation elements 1.1 and 1.2, the machine 100 may comprise a first drive 2a and a second drive 2b for the same actuation assembly 1 (see
Embodiments are also disclosed in the clauses that follow.
Clause 1. Packaging machine comprising an actuation assembly (1), the actuation assembly (1) being configured to take part in an operation during packaging of products and being associated with a reference support (101) of the machine (100), the actuation assembly (1) comprising at least one actuation element (1.1) linearly displaceable with respect to the reference support (101) and at least one drive (2) configured to cause said linear displacement of the actuation element (1.1), the drive (2) comprising a motor assembly (2.1) which is joined to the reference support (101) and which is associated with said actuation element (1.1) such that, when the motor assembly (2.1) is driven, said motor assembly (2.1) causes the linear displacement of said actuating element (1.1), characterised in that the drive (2) comprises a first linkage mechanism (2.41) connecting the actuating element (1.1) to a rotor (2.11) of the motor assembly (2.1), and a second linkage mechanism (2.42) connecting said actuating element (1.1) to a stator (2.10) of said motor assembly (2.1), the motor assembly (2.1) being attached to the reference support (101) in such a way that, when said motor assembly (2.1) is driven, the stator (2.10) and the rotor (2.11) rotate with respect to the reference support (101) in opposite directions of rotation and said rotations cause the linear displacement of the actuation element (1.1).
Clause 2. Packaging machine according to clause 1, wherein the actuation element (1.1) is linearly displaceable in a first direction and in a second direction opposite to said first direction, the two linkage mechanisms (2.41, 2.42) being configured to exert a simultaneous thrust (F2.10, F2.11) on said actuation element (1.1) in the same direction, between said first direction and said second direction, when the motor assembly (2.1) is driven.
Clause 3. Packaging machine according to clause 1, wherein the actuation assembly (1) comprises a second actuation element (1.2) linearly displaceable and facing the first actuation element (1.1), the drive (2) being configured to cause simultaneous displacement of the two actuation elements (1.1, 1.2), and said drive (2) comprising a third linkage mechanism (2.43) for connecting the second actuating element (1.2) to the stator (2.10) or to the rotor (2.11) of the motor assembly (2.1) of the drive (2).
Clause 4. Packaging machine according to clause 3, wherein the first actuation element (1.1) is linearly displaceable in a first direction and in a second direction opposite to said first direction, the two linkage mechanisms (2.41, 2.42) being configured to exert a thrust (F2,10, F.211) simultaneously on said actuating element (1.1) in the same direction, between said first direction and said second direction, when the motor assembly (2.1) is driven, and the third linkage mechanism (2.43) is configured to exert a thrust on the second actuating element (1.2) in the opposite direction to the direction of the thrusts (F2.10, F2.11) exerted on the first actuating element (1.1), when the motor assembly (2.1) is driven.
Clause 5. Packaging machine according to clause 3 or 4, wherein the third linkage mechanism (2.43) connects the second actuating element (1.2) to the rotor (2.11) of the motor assembly (2.1) of the drive (2).
Clause 6. Packaging machine according to any of clauses 1 to 5, wherein each linkage mechanism (2.41, 2.42, 2.43) is a connecting rod-crank mechanism and comprises a connecting rod (2.410, 2.420, 2.430) attached to the motor assembly (2.1) and a crank (2.411, 2.421, 2.431) attached to the actuating element (1.1, 1.2).
Clause 7. Packaging machine according to clause 6, wherein the length of the connecting rods (2.410, 2.420) of the first linkage mechanism (2.41) and of the second linkage mechanism (2.42) is the same, and wherein the length of the cranks (2.411, 2.421) of the first linkage mechanism (2.41) and of the second linkage mechanism (2.42) is the same.
Clause 8. Packaging machine according to clause 6 or 7, wherein the length of all connecting rods (2.410, 2.420, 2.430) of the linkage mechanisms (2.41, 2.42, 2.43) is the same, and wherein the length of all cranks (2.411, 2.421, 2.431) of the linkage mechanisms (2.41, 2.42, 2.43) is the same.
Clause 9. Packaging machine according to any of clauses 1 to 8, wherein the drive (2) comprises a guiding assembly (2.6) configured to guide the displacement of the actuating element (1.1, 1.2) with respect to the reference support (101), said actuating element (1.1, 1.2) being attached to said guiding assembly (2.6) with freedom of displacement.
Clause 10. Packaging machine according to clause 9, wherein the guiding assembly (2.6) comprises a guide (2.60) extending along the direction of travel of the actuating element (1.1, 1.2) and a guiding element (2.61) associated with the actuating element (1.1, 1.2), said guiding element (2.61) cooperating with said guide (2.60) during the displacement of said actuating element (1.1) caused by the motor assembly (2.1).
Clause 11. Packaging machine according to clause 9 or 10, wherein the guide (2.60) of the guiding assembly (2.6) is fixed to the reference support (101).
Clause 12. Packaging machine according to any of clauses 1 to 11, wherein at least one of the elements of the motor assembly (2.1) between the stator (2.10) and the rotor (2.11) is attached to the reference support (101), wherein said connection establishes the connection between the motor assembly (2.1) and the reference support (101) and wherein said element is attached to said reference support (101) with freedom of rotation.
Clause 13. Packaging machine according to any of clauses 1 to 11, wherein the rotor (2.11) of the motor assembly (2.1) is freely rotatably attached to the reference support (101) and the stator of the motor assembly (2.1) is freely rotatably attached to the reference support (101).
Clause 14. Packaging machine according to clause 12 or 13, wherein the element of the motor assembly (2.1) between the stator (2.10) and the rotor (2.10) which is connected to the reference support (101) with freedom of rotation, is connected to the reference support (101) by means of a bearing (2.7, 2.8).
Clause 15. Packaging machine according to any of clauses 1 to 14, comprising an actuation assembly (1) with a first drive (2) and a second drive (2).
Number | Date | Country | Kind |
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23382803.7 | Aug 2023 | EP | regional |