The present invention relates to a packaging material laminate structure and to a container thereof.
Packaging containers of the single use disposable type for liquid foods are often produced from a packaging material based on paperboard or carton. Such container is for example be employed for aseptic packaging of liquid foods such as milk, fruit juices etc, marketed and sold for long term ambient storage. The packaging material in this known packaging container is typically a laminate comprising a bulk layer of paper or paperboard, outer, liquid-tight layers of thermoplastics, a gas barrier layer, most commonly an aluminium foil and finally one or more inside layers composed of one or several part layers, comprising heat-sealable adhesive polymers and/or heat-sealable polyolefins.
Commonly, the packaging container have an opening device in order to facilitate consumer opening, many different types of opening devices including pull-tabs or moulded opening devices, as for example discussed in WO03/095199 and WO/2009/000927
The packaging containers are generally produced by means of modern, high-speed packaging machines of the type that continuously form, fill and seal packages from a web or from prefabricated blanks of packaging material. Typically many thousands of packages may be prepared per hour.
Despite the efforts and achievements, there's still a need for reliable and cheap openings for such containers.
The present invention proposes a package material laminate structure with a subject matter according to independent claim 1 and a packaging container thereof according to independent claim 19.
In an embodiment a packaging material laminate structure comprises a first side, a second side opposite the first side and an attenuated area. The first side refers to the outer or decor layer side, the side being visible to the consumer. The second side refers to the inner side, which is normally in contact with the beverage or liquid. A plastic opening device is arranged with a first portion on the first side and with a second portion on the second side, wherein the first and second portion of the plastic opening device are connected via a first material bridge through the attenuated area. Such bridge as well as the first and second portion can be formed by moulding and particular by injection moulding, wherein the molten material forming the first and second portion penetrates through the attenuated area thereby forming the bridge.
A consumer opening area is defined on the packaging material laminate by one or more weakened areas or lines such that the packaging material laminate is ruptured on using the plastic opening device to open the consumer opening area. Finally, a pouring support device is provided and adjacent to the consumer opening area. The pouring support is having a pouring portion arranged on the first side and a support portion on the second side. The pouring portion and the support portion are connected via a second material bridge through the attenuated area.
The present invention provides a cheap and easy opening, while maintaining good pouring particular in package container made from said material and filled with a liquid completely or to a very high level.
In an embodiment, the pouring support is separated from the opening device on the first side. More particular the first portion of the opening device and the pouring portion of the pouring support are separated on the first side. The respective second portions of the opening device and the support portion of pouring support may form a common portion on the second side.
The packaging material laminate structure may comprise a bulk layer, a barrier layer and at least one laminate layer, wherein the attenuated area lacks at least the bulk layer. Packaging material layers suitable for the purpose of the present invention are described in detail in WO2004/089628 or WO03/095199, whose the content related to the packaging material structure is incorporated herein by reference.
In another embodiment, the packaging material laminate comprises one or more weakened areas or lines. Those lines are defining the consumer opening area. Further during opening of the consumer opening area, the package material laminate is ruptured along those weakened lines. In other words the weakened lines facilitate rupturing of the package material laminate along those lines. In a further embodiment, one or more weakened areas or lines are arranged adjacent to the attenuated area as to support rupture of the packaging material laminate to open the consumer opening area.
Another aspect of the invention is related to the inner side of the packaging material laminate structure. In one embodiment the second portion of the opening device on the second, inner side comprises a weakened line at least partly following the one or more weakened areas or lines on the first side. In other words, the material deposited on the second side of the packaging material laminate during the manufacturing process comprises also one or more weakened lines as to facilitate rupturing of the packaging material laminate in a defined way.
In addition, the second portion may comprise a weakened line that is at least partly overlapping the attenuated area. As the attenuated area is ruptured first when opening the consumer opening area, the weakened line on the second portion supports further rupturing in a predefined manner. The second portion and the support portion of the pouring support can form an integral common portion on the second side. This may increase robustness when opening the package.
In another aspect, the pouring portion comprises a lateral dimension, which is greater than a lateral dimension of one of the attenuated area and the consumer opening area. The parts of the poring portion exceeding the attenuated area may be slightly connected to the uppermost material layer of the packaging material layer, but otherwise not directly linked to the material bridge. In other words, the material bridge of the pouring support only penetrates through the attenuated area in this embodiment but not through the bulk layer or the whole packaging material laminate structure including the bulk layer.
In an embodiment, a lateral dimension of the second material bridge is smaller than a lateral dimension of one of the first material bridge and/or the pouring portion.
The pouring portion may comprise a pouring lip distanced from the first side. Said pouring lip comprises a laterally rounded shape with its outermost lateral edges of the lip having a greater distance to the packaging material than a central part of the lip.
The packaging material laminate can be used to produce containers having an opening and pouring support according to the present invention.
In the following, the present invention will be explained in greater details using the accompanying drawings, in which
Similar references refer to the same or similar features.
In the following the term “lateral” or “lateral direction L” refers to a direction perpendicular to a normal pouring direction of the package. The term “longitudinal” or “longitudinal direction D” refers to the normal pouring direction. Consequently, the term “T” refers to the remaining transversal direction. Consequently, the terms “lateral”, longitudinal or transversal dimension refer to the dimension of the feature in the respective direction.
The package container is of brick-type and comprises a top side, on which an opening device 63 is moulded to, transversal and longitudinal seals 56 and 57, respectively. The opening device is on form of a tab and injection moulded through attenuation 62. The term “injection moulded” means that during the manufacturing process, plastic material is injected through the attenuation as to from the tab 63 and a corresponding part, (not shown) on the inside of the package. During the injection moulding process, the plastics penetrate the attenuation 62 forming a material bridge through the attenuation 62. When opening the container by pulling the tap, the bridge and inside portion provide rigidity and stability to overcome the force necessary to rupture the perforation line 61.
Attenuation 62 is a pre-laminated hole, meaning the cardboard of container 60 is removed in this area and only one or more plastic layers and/or aluminium foils layers are provided.
Starting from the attenuation 62, two weakened lines 61 are provided and extend from attenuation 62 substantially in the same direction as tab 63 is arranged. The weakened lines 61, made of a perforation define a consumer area 64. When opening the packaging container 60, this area is ruptured by pulling the tab 63, creating an opening for pouring the liquid.
The packaging container also comprises a pouring support 65 in form of a rounded lid protruding the flap 67 attached to the side of the package container. The pouring support's 65 lateral dimension (dimension in lateral direction L) exceeds the dimension of the attenuation or hole 62. A middle portion of support 65 is however arranged over attenuation 62 and also injection moulded. Due to the injection moulding, a portion of pouring support penetrates through the attenuation 62, forming a bridge and connects to a corresponding part on the inside of the package. That inside portion is also connected to the inside portion connected to tab 63 forming a common inside portion (not shown). The lateral dimension of pouring support 65 can be similar to the maximal lateral dimension of the consumer area 64 to facilitate proper pouring. Area 69 of the pouring support exceeding the attenuation 62 is only slightly connected with the uppermost layer of packaging material laminate 60. They are not directly extending into the material laminate forming a bridge like in the attenuation 62. Pouring support 65 has a rounded shape in longitudinal direction, pacing it apart from the package container surface. The outermost edge 66 is arranged substantially parallel the package edge 68, but it is slightly rounded from the front view.
Each layout or blank is having a weakened line or area 21, which in the embodiment illustrated, is in direct contact with an attenuation or hole 22. Hole 22 in this step is already pre-laminated, meaning that some or more layers of aluminium foil and/or plastic layers like LDPE or PP are laminated on the cardboard layer, effectively closing holes 22. Those layers act as oxygen and light barrier in the final stage of the container.
The weakened line 21 at least partly defines a consumer opening area 24, which for example may be bigger or smaller than the area defined by the weakened lines or area 21. In the embodiment the weakened line is made of a perforation and comprises a slight s-shape with its bulge adjacent to the hole 22. The maximal dimension y (lateral) of such bulge is higher than the dimension x in the distant area of the area framed by the two weakened lines 21
The web of packaging material of
Each type of packaging container has its specific crease pattern to form different shapes of packaging containers.
The packaging material according to the embodiment of
56 seal
57 seal
60 packaging material laminate, package
61 weakened lines, perforation
61
a attenuation edge
62 attenuation, hole
63 tab
64 consumer area
65 pouring support
65
a top side
66 outer edge of pouring support
67 support portion
69 protruding areas
Number | Date | Country | Kind |
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1450541-6 | May 2014 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/059281 | 4/29/2015 | WO | 00 |