The described embodiments relate generally to retail packaging. More particularly, the present embodiments relate to folded panel packaging using an interlocking ripcord mechanical lock for security. The ripcord may include a corrugated material that when assembled interferes with a cut-out or slot in a lid of the packaging, such that the lid is mechanically locked to a base box prior to opening the packaging.
Product packaging is an integral part of a customer's experience. It introduces the customer to their product, and can affect the customer's feelings toward the product and the company that created it. Packaging that is simple, clean, and secure may help influence the customer's impression of the product packaged within. At the same time, intuitive securing elements strike a balance between securing the package in a closed state prior to purchase, for example, with the ease with which a customer may access their product within the packaging once a sale is complete.
Structural and environmental considerations may also play a role in designing packaging. For example, packaging may be designed to be environmentally friendly—while retaining sufficient structure to ensure robust protection for the products contained within it. Many ripcords used in finished goods packaging are a thin film of plastic, either in a strip or a full packaging enclosure, or are a label that is adhered to the outside of the packaging to seal the packaging closed. For larger packaging, and for packaging that would benefit from an interesting customer experience, a ripcord type mechanical locking mechanism that leverages the intuitive nature of ripcords, while providing a mechanical lock, is advantageous. Packaging described in this document achieves these and other beneficial characteristics by balancing structural robustness, eco-friendly materials, secure closure mechanisms with intuitive user experiences, and aesthetic elements.
Some embodiments include packaging including a base box, a lid, and a ripcord configured to mechanically lock the base box and the lid such that the base box and the lid are secured together in a closed configuration. In some embodiments, the ripcord is not fixed to the lid. In some embodiments, when the ripcord is pulled with sufficient force, it is removable such that the mechanical lock is released so that the packaging may be opened.
In some embodiments, the base box includes a substrate that the ripcord is fixed to, such that the substrate tears when the ripcord is pulled with sufficient force, thereby releasing the mechanical lock. In some embodiments, the substrate includes a wrap panel that covers a cardboard corrugate panel of the base box. In some embodiments, the substrate is configured to tear along tear paths extending along the direction of the pull force.
Some embodiments include packaging, including a base box including a first side panel. In some embodiments, the packaging includes a lid including a first side panel parallel to, and external to, the base box's first side panel, and a slot formed in the lid's first side panel. In some embodiments, the packaging includes a ripcord disposed within the slot and fixed to the base box when the packaging is in a closed configuration, such that the base box and lid are secured together in a closed configuration.
In some embodiments, the lid includes cardboard corrugate having a thickness, and the ripcord includes cardboard corrugate having a thickness, such that the respective edges of the slot and the edges of the ripcord interfere with each other, thereby retaining the lid in place relative to the base box until the ripcord is removed from the packaging. In some embodiments, the ripcord is attached to a substrate formed on the base box's first side panel such that in response to a sufficient force applied along a tearing direction of the ripcord, the substrate tears away from the base box but remains fixed to the ripcord, thereby releasing the lid and base box.
In some embodiments, the ripcord is attached to the base box via a splittable adhesive, such that in response to a sufficient force applied along a removal direction of the ripcord, the splittable adhesive splits such that the ripcord is removed, thereby releasing the lid and base box.
In some embodiments, the substrate is part of a wrap panel and is not fixed to the base box's first side panel.
In some embodiments, the ripcord further includes a tab configured to allow a user to grasp the ripcord, and the substrate terminates in a tab that connects to the tab of the ripcord, and is accessible via a cutout along the base box's first side panel. In some embodiments, the ripcord does not include plastic. In some embodiments, a length of the slot is longer than a length of the ripcord, along a removal direction of the ripcord. In some embodiments, the ripcord extends between 50% and 85% of the length of the base box's first side panel, along a removal direction of the ripcord.
Some embodiments include packaging, including a base box including a first side panel including a first material, a first wrap panel covering an outwardly facing surface of the first panel and including a second material, a lid including a first side panel parallel to, and external to, the base box's first side panel, and including the first material, and a first wrap panel covering an outwardly facing surface of the first panel and including the second material. In some embodiments, a slot is disposed in the lid's first side panel and first wrap panel, and a ripcord is disposed within the slot and fixed to the base box's first wrap panel when the packaging is in a closed configuration, such that the base box and lid are secured together via a mechanical lock formed from the ripcord and slot, together, in a closed configuration.
In some embodiments, when the ripcord is pulled with sufficient force, a portion of the base box's first wrap panel tears away with the ripcord, thereby allowing the ripcord to be removed from the slot, and releasing the mechanical lock. In some embodiments, the packaging includes a secondary panel including the second material and disposed beneath the base box's first wrap panel, such that when the ripcord is removed, the first material is not visible to a user.
In some embodiments, the first material is cardboard corrugate, and the second material is not cardboard corrugate.
In some embodiments, the first material has a thickness, and the ripcord comprises the first material, such that the thickness of the slot and the thickness of the ripcord interfere with each other, thereby forming the interlocking mechanical lock until the ripcord is removed from the packaging. In some embodiments, the ripcord further includes ripcord wrap panels comprising the second material, and the first material is cardboard corrugate, and the second material is not cardboard corrugate.
The disclosure will be readily understood by the following detailed description in conjunction with the accompanying drawings, wherein like reference numerals designate like structural elements, and in which:
Reference will now be made in detail to representative embodiments illustrated in the accompanying drawings. It should be understood that the following descriptions are not intended to limit the embodiments to one preferred embodiment. To the contrary, it is intended to cover alternatives, modifications, and equivalents as can be included within the spirit and scope of the described embodiments as defined by the appended claims.
As described above, many ripcords used in finished goods packaging are a thin film of plastic, or a label that is adhered to the outside of the packaging, thus sealing the packaging closed. As described herein, packaging with interlocking ripcord mechanical locks provide interesting and secure alternative to such closure elements as thin-film ripcords. A locking mechanism is provided, such as for finished goods packaging, such that a lid and base box may be secured together in a closed configuration.
The interlocking ripcord mechanical lock may include a slot and tab style ripcord that it integrated into the packaging. As an example, packaging using corrugated material may utilize the corrugated material thickness and contacting edges to lock the ripcord inside an opening such as a slot, such that the base box is retained and coupled to the lid, thereby preventing the base box from sliding out from the lid if a user lifts the packaging by the lid. In some embodiments, the corrugated material (and thus the panels of the lid, base box, and ripcord) is at least 1.0 mm thick. In some embodiments, the corrugated material (and thus the panels of the lid, base box, and ripcord) is about 1.5 mm thick. In some embodiments, the corrugated material (and thus the panels of the lid, base box, and ripcord) is greater than 1.5 mm thick.
Once the ripcord is removed, the mechanical lock is thereby released from the base and lid, allowing the customer to open the packaging. These features also provide a packaging solution utilizing environmentally friendly materials while allowing for a ripcord functioning as a tamper-evident seal to provide added assurance to a customer or a retailer that the packaging has not been opened or tampered with (e.g., there has been an “unauthorized” opening of a package prior to the intended opening).
The packaging may be retail packaging (i.e., finished packaging for containing and conveying a product to a user such as may be used in a retail setting, not shipping packaging providing outer packaging for containing a packaged product during shipment) that one may expect to find on the shelf in a retail store, and which one may open after purchase to directly access their product. The packaging may be made out of recyclable and/or biodegradable materials, such as paper, cardboard, greyboard, cardboard corrugate (e.g., E-flute or F-flute), or other cellulose-based products that can reduce environmental impact, especially when it is intuitive for a customer to properly recycle the packaging and it may be recycled in a single-stream system. In some embodiments, outwardly facing surfaces of the packaging may be covered in a wrap of panels of a finished cellulose-based product (e.g., paperboard such as solid bleached sulfate “SBS”), while the structure of the packaging may be provided by a different material, such as cardboard corrugate for added thickness and strength.
A product contained by the packaging may be, for example, an electronic device such as, for example, headphones, a laptop, tablet computer, or smartphone, or it may be a non-electronic device, such as, for example, a book. In any case, the packaging may contain additional elements housing the product (e.g., headphones within a case).
These and other embodiments are discussed below with reference to the accompanying figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes only and should not be construed as limiting.
Ripcord 30 may include a main portion 300, and a tab 302 extending from main portion 300. In some embodiments, tab 302 may include a bend or curve, such that it is more easily grabbed by a user when the user desires to remove ripcord 30. In some embodiments, packaging 1 may utilize the ripcord feature on a plurality of panels, e.g., on opposing first side panels of packaging 1. In some embodiments, ripcord 30 is not fixed to lid 10 (e.g., ripcord 30 may be fixed to base box 20 but not to lid 10, as shown, for example in
An assembled view of packaging 1 is shown in
During assembly, lid 10 may be lowered onto base box 20, and ripcord 30 may be fixed to a first side panel 200 of base box 20, for example at substrate 208. Substrate 208 is part of the base box 20, e.g., as a wrap panel as described herein. In this way, the ripcord need not tear a main portion of the base box 20, rather the wrap panel may be torn from the side panel 200, rather than tearing the entirety of the side panel 200's structure. In some embodiments, ripcord 30 is received in an opening 110 of first side panel 100. Ripcord 30 and opening 110 are configured to have a thickness that locks lid 10 and base box 20 together when in place (e.g., via interference of the edges of ripcord 30 and opening 110). In some embodiments the thickness of ripcord 30 is at least as great as the thickness of panel 100. Thickness of ripcord is at least thicker than the maximum that panel 100 can bow away from panel 200 at any point around opening 110. In some embodiments, the thickness is provided by the corrugated nature of the base box 20 and lid 10 material, e.g., as folded cardboard corrugate. For smaller packaging, grayboard structures may be used. And as described above, in some embodiments, outwardly facing surfaces of the packaging are covered in a wrap of panels of a finished cellulose-based product, while the structure of the packaging may be provided by a different material, such as cardboard corrugate for added thickness and strength. In some embodiments, the ripcord does not include plastic.
As shown in
When the length of the edge of the first side panel 100 increases, additional extension of ripcord 30 along first side panel 100 is advantageous to prevent bowing of first side panel 100 from being able to circumvent the ripcord 30's mechanical lock, and ensures engagement between ripcord 30 and opening 110 such that packaging 1 remains closed until ripcord 30 is removed. In some embodiments, upper and lower edges of opening 110 and upper and lower edges of ripcord 30 are closely fit together, such that lid 10 and base box 20 are not able to slide vertically relative to each other while ripcord 30 is engaged. In some embodiments, the thickness of ripcord 30 at least thicker than the maximum that panel 100 can bow away from panel 200 at any point around opening 110. In some embodiments, panel 100 is maintained in contact with panel 200 (e.g., by the fit of the boxes together).
Opening 110 may be configured as a slot as shown, and may include a further opening 112 which may include a dimension larger than a dimension of opening 110. Opening 112 allows for the user to grasp a tab 302 of ripcord 30 when in an assembled configuration. Together, they create the complete opening 108 (see
In some embodiments, substrate 208 and ripcord 30 may be connected via adhesive, such as a pressure sensitive adhesive, fiber tape, splitable adhesive, peelable adhesive, etc. To install ripcord 30, an adhesive portion 211 attaching ripcord 30 to base box 20 may be exposed and fixed to the first side panel 202, and lid 10 lowered onto base box 20. Before lid 10 is lowered onto base box 20, the adhesive portion attaching ripcord 30 to base box 20 may be unexposed (e.g., a tape backing may be present so that it does not unintentionally stick to an unwanted surface). After the lid 10 and base box 20 are closed, the backing may be removed (e.g., by having an extended tab of backing protruding from the closed packaging), and ripcord 30 may be pressed toward first side panel 202 at substrate 208, thereby fixing ripcord 30 to base box 20. Alternatively adhesive may be placed on ripcord 30 itself, first, and then ripcord 30 is fixed to the panel through opening 110.
In this way, ripcord 30 and base box 20 are effectively coupled and fixed together in a closed configuration. Substrate 208 terminates in a tab 201 which is accessible from a cut-out 212, and may include tear paths such as perforations 209 that aid in tearing substrate 208 away from first side panel 200 during removal of ripcord 30. Surface 213 is visible, which may be part of an additional wrap panel as described with reference to
Turning to
In some embodiments, substrate 208 does not tear, but may peel away in the case of using splittable or peelable adhesive. This achieves a similar locking function, when ripcord 30 is coupled to base box 20, but avoids requiring a tearing of a component. In those cases, in response to a force applied in a direction away from the packaging (e.g., in a removal direction, at tab 302), one or more of the adhesives are configured to peel away such that substrate 208 does not tear. As a mechanism of tamper-evidence, the adhesives may be configured such that they may not be able to be used or reapplied once ripcord 30 is removed, e.g., by exposing a non-adhesive surface, or simply leaving the adhesive surface attached to the packaging during removal of ripcord 30.
In general, for adhesives that are intended to peel off (e.g., removable adhesives), they peel away at an applied force on the ripcord 30 (e.g., at tab 302) that is less than that which would tear the substrate (e.g., tear strength of the substrate). In contrast, for adhesives that are not intended to peel off (e.g., permanent adhesives) the force required to remove them is greater than the force at which the substrate will tear. And in generally, once a splittable adhesive is in fact split, the newly-exposed inner surfaces, formerly interior to the splittable adhesive between its outer surfaces, do not re-adhere. In some embodiments of the splittable adhesive, once split the formerly interior surface does not stick to other components. In embodiments utilizing splittable adhesive, the splittable adhesive may provide the similar function to tearing of other embodiments, that is, the splitting of the adhesive layers decouples the ripcord 30 such that the package 1 may be opened.
Once packaging 1 is opened, the user may retrieve the product and any accessories from within packaging 1. And when ready, the packaging may recycled, e.g., in a single-stream system, without worry of thin-film plastic wraps, or polymer ripcords.
Turning to
The wrap panels may be formed from a blank and folded around the corrugate panels, thereby hiding the corrugate panels and having a more polished and finished outward appearance. Adhesive portions 221 may be provided to adhere the respective panels to other panels, or to the corrugate panels of packaging 1. As an example, interior wrap panels 218 may be folded inward, and cover a portion of second side panels 202, for example. In some embodiments, secondary panels 217 are provided, and may be L-shaped. In this way, secondary panel 217 provides surfaces 213 and 215 when ripcord 30 is eventually removed, and provides the same polished and finished appearance (without showing a seam of the secondary panels 217 meeting, and without showing the material disposed beneath, e.g., the cardboard corrugate).
In some embodiments, exterior wrap panel 214 is folded upward during assembly and adhered to secondary panels 217 at adhesive portions 221. As shown in
In
Tabs, flaps, and regions without adhesive of the blank are folded such that no adhesive is visible in finished packaging. In some embodiments, adhesive may be omitted and the various flaps and tabs attached in another suitable manner (e.g., by mechanical interlock or press fit).
Each of the components and their constituent parts, and other variations described herein may include corresponding features described with reference to each of the other components and features described without limitation.
In some embodiments, any surface finishing may take place after the components are cut from the blank, or alternatively prior to the blank being cut into separate sheets for assembling to a final product. Additionally, some operations may be performed concurrently. All or some of the surfaces of the packaging may be coated, or laminated, which may increase structural strength properties such as rigidity and which may protect a product within the packaging, or avoid scratching.
The foregoing description, for purposes of explanation, used specific nomenclature to provide a thorough understanding of the described embodiments. However, it will be apparent to one skilled in the art that the specific details are not required in order to practice the described embodiments. Thus, the foregoing descriptions of the specific embodiments described herein are presented for purposes of illustration and description. They are not target to be exhaustive or to limit the embodiments to the precise forms disclosed. It will be apparent to one of ordinary skill in the art that many modifications and variations are possible in view of the above teachings
It is well understood that the use of personally identifiable information should follow privacy policies and practices that are generally recognized as meeting or exceeding industry or governmental requirements for maintaining the privacy of users. In particular, personally identifiable information data should be managed and handled so as to minimize risks of unintentional or unauthorized access or use, and the nature of authorized use should be clearly indicated to users.
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Entry |
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International Search Report for PCT/US2023/021646, dated Sep. 18, 2023, 5 pages. |
Number | Date | Country | |
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20230415968 A1 | Dec 2023 | US |