The present disclosure relates to packaging.
Packaging may be used to protect a product prior to use by a user and to contain ancillary item(s) related to the product that will be needed by the user when using the product.
For example, when the product is a vaping device, the packaging may contain the vaping device and an ancillary item such as a charger for the vaping device.
According to some embodiments described herein, there is provided packaging comprising: a sleeve; and a re-configurable container comprising a box and a front flap which are hinged together and are pivotable between (i) a folded-together configuration in which the front flap rests against a front panel of the box and the container is insertable into and removable from the sleeve and (ii) an unfolded configuration in which an aperture in the front panel of the box is accessible to give access to a first compartment of the box; wherein a printed document is removably secured to a front face of the front flap; and the arrangement is such that, when the container is inserted in the sleeve, the sleeve covers the printed document and, when the container is removed from the sleeve, the printed document is accessible and is removable from the front flap.
A product such as a vaping device may be stored in the first compartment.
A product may be sold in different countries (different markets) around the world, and each market may require its own specific version of the printed document, for example in the local language(s) appropriate for the market in question. A manufacturer of the product may therefore produce a range of different market-specific printed documents, and whilst using the same container for all markets the manufacturer may affix the correct market-specific printed document to the front face of the front flap prior to inserting the container in the sleeve (which may also be market-specific, such as in terms of any printing on the outside of the sleeve).
The printed documents for different markets may also vary in ways other than just in relation to the language used for the text printed in the printed document. Some markets may require more information to be included, and thus the printed documents for different markets may have different numbers of pages.
When the container is in the sleeve, the printed document is covered by the sleeve and is protected from damage or from being lost. A product in the first compartment of the box is also protected by the sleeve.
As the container is removed from the sleeve, the printed document becomes accessible and it may be removed from the front flap of the container. Because the printed document is stored on the front face of the front flap and is not sandwiched between the front flap and the box, the existence of the printed document becomes apparent to the person who is removing the container from the sleeve, and it is intuitive to that person that the printed document may be removed and consulted. The front flap may be pivoted away from the front panel of the box, and the first compartment becomes accessible and a product may be removed may be removed from the first compartment.
In some embodiments, the printed document is a booklet.
The booklet may be a printed document comprising a plurality of pages configured as a stack of pages which are connected together all on one side of the booklet (such as by stitching forming a spine on that side) or which are connected together alternately on one side of the booklet and then on the opposite side of the booklet (such that the booklet has, for example, a Z-shaped configuration).
In some embodiments, a hinge line between the box and the front flap includes one or more longitudinal cuts which define the location of the hinge line and reduce the resistance to pivoting of the front flap relative to the box.
In some embodiments, a tray is positioned inside the box and the first compartment of the box is provided by a well formed in a front face of the tray.
A manufacturer may produce a range of different products having different shapes and depths. An overall depth of the tray may be made greater than the greatest depth required by any product in the range of products. A range of trays may be produced having wells customized to suit the different products, but each tray in the range may be fitted in the same size box. This may produce a significant cost saving, as there may be no need to produce differently sized boxes for the different products in the range of products.
In some embodiments, the front face of the tray is provided by a platform surface of the tray; and the box has an edge panel which is an access flap for providing access behind the platform surface of the tray.
One or more ancillary items may be stored in the box behind the tray.
In some embodiments, the arrangement is such that, when the access flap is open, the tray may slide out of the box to provide access to a second compartment behind the platform surface of the tray.
One or more ancillary items may be stored in the second compartment and may be accessed by a user sliding the tray out of the box.
In some embodiments, the sleeve has a closed bottom end and an open top end; and the arrangement is such that, when the container is inserted in the sleeve, a removable security seal is placed across the open end of the sleeve. The access flap may be a top flap of the box, and the top flap of the box may be positioned at the open end of the sleeve when the container is inserted in the sleeve.
The sleeve may be considered as operating in a “vertical loading” mode in relation to the container and it has a closed bottom end. There is one opening (at the top end) and this opening may be closed with the removable security seal (such as a tax stamp) placed across the opening. The removable security seal may be in the form of a band or strip and may incorporate tamper-evident features. The removable security seal may serve as an additional print-bearing surface on which market-specific information may be printed and/or on which product-specific information may be printed which relates to a particular product which is included in the packaging.
In some embodiments, a vaping device is positioned in the well of the tray; and one or more of a charger for the vaping device, an e-liquid bottle for resupplying the vaping device with e-liquid, and a pack of vaping device components is or are positioned behind the platform surface of the tray.
In some embodiments, the box comprises the front panel, a rear panel opposed to the front panel, and first to fourth edge panels; and the tray is sandwiched between the front and rear panels of the box.
In this way, the movement of the tray in the box during transit of the packaging may be reduced, and the likelihood of a product in the tray being damaged in transit may be reduced. This likelihood may be further reduced if the tray is also held in position laterally by close proximity to the first to fourth edge panels of the box.
In some embodiments, a top edge of the rear panel of the box includes a locking tab which is releasably engageable with the top flap of the box to hold the top flap shut; and the arrangement is such that, when the container is inserted in the sleeve, the sleeve prevents the locking tab from being removed from engagement with the top flap of the box.
In this way, it is not possible to open the top flap of the box when the box is in the container, and thus when the box is in the container it is not possible to remove the tray from the box.
In some embodiments, the printed document is removably secured to the front face of the front flap by one or more pairs of opposed retaining tabs which are provided on the front face of the front flap and which releasably engage a periphery of the printed document.
The front flap may have, on its front face, a rectangular array of first to fourth retaining tabs which enable the printed document to be releasably secured to the front face. Each retaining tab may be formed by a cut line in the front flap and may be flexed outwardly along a fold line relative to the plane of the front face. This flexing may assist with inserting the printed document behind the retaining tabs and with then gripping the printed document to hold the printed document in position on the front of the front flap. The flexing may also subsequently assist with removing or detaching the printed document from the front flap.
Each cut line may have a curved shape so as to impart a convexly curved shape to the free edge of the respective one of the retaining tabs. For each cut line, the associated fold line may extend between the ends of the cut line. Sides or longitudinal edges of each cut line may be parallel and have complementary or common shapes.
The printed document may be rectangular and may substantially match a rectangular shape of an array of first to fourth retaining tabs. The printed document may be held by the retaining tabs at a central position on the front face of the front flap, with each of the retaining tabs releasably securing a respective portion of the periphery of the booklet. The width of the printed document may be less than the width of the front face of the front flap occupied by the first and third retaining tabs and may be less than the width of the front face occupied by the second and fourth retaining tabs. Thus, the corners of the printed document may be protected from being damaged by being covered by the retaining tabs.
In some embodiments, an edge of the front flap opposite to a hinge line between the front flap and the box includes one or more side tabs which, in the folded-together configuration of the container, releasably engage respective cut line(s) in the box for holding the front flap against the front panel of the box.
In this way, when the side tab(s) releasably engage with the corresponding cut line(s) when the front flap is pivoted to its closed position, the front flap is held closed by this engagement.
In some embodiments, there is provided a blank for forming the container.
In some embodiments, there is provided a method of forming packaging, comprising: providing a blank for a container; providing a molded tray; folding the blank for the container to form the container; and positioning the tray inside the container.
The method may further comprise: providing a plurality of additional molded trays, wherein all of the trays have differently-shaped wells for receiving products of different depths, and the trays have been molded to have a common depth which is greater than the maximum well depth; and selecting a desired one of the trays to suit a particular product that is to be accommodated in the container and positioning that tray inside the container.
The method may further comprise removably securing a printed document to the front face of the front flap of the container.
Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
The first embodiment of the packaging shown in
In
The display carton 1 will now be described in more detail with reference to
The display carton 1 comprises a base tray 11 and a cover 12 which is detachably connected to the base tray 11.
The base tray 11 comprises a floor 110 (see
The cover 12 comprises a (first or inner) front wall 121, first side wall 122, second side wall 123 and rear wall 124 which are positioned respectively above the front wall 111, first side wall 112, second side wall 113 and rear wall 114 of the base tray 11. The first or inner front wall 121 comprises left and right portions 121A, 121B which are initially connected together by a line of weakness 125A (see the blank shown in
The cover 12 also comprises a lid 126 which is connected by a hinge 1261 to the top of the rear wall 124 of the cover so as to project forwards from the rear wall 124 when the lid is closed. The lid 126 comprises a first or proximal panel 1262 which forms a top wall of the cover 12 when the lid is closed, and a second or distal panel 1263 which forms an outer or second front wall when the lid is closed (as shown in
When the lid 126 is closed, the bottom (distal) end 1263A of the panel 1263 tucks into a triangular slot 127 (see
The cover 12 includes first and second side flaps 128A, 128B which are pivotably connected by respective hinges 128A1, 128B1 to the top edges of the first and second side walls 122, 123 to as to be pivotable between pointing inwards (e.g. in
The display carton 1 also includes lines of weakness 125B, 125C, 125D which detachably connect the cover 12 to the base tray 11.
The line of weakness 125B connects a top edge of the first side wall 112 of the base tray to the bottom edge of the first side wall 122 of the cover.
The line of weakness 125C connects a top edge of the second side wall 113 of the base tray to the bottom edge of the second side wall 123 of the cover.
The line of weakness 125D connects a top edge of the rear wall 114 of the base tray to the bottom edge of the rear wall 124 of the cover.
Rupturing these three lines of weakness 125B, 125C, 125D had the effect of separating the cover 12 from the base tray 11.
During the act of removing the cover 12 from the base tray 11, the rough handling involved is likely also to rupture the vertical line of weakness 125A which connects together the left and right portions 121A, 121B of the inner front wall 121 of the cover 12. Up until this point in time, the inner front wall 121 has served to provide structural rigidity to the front of the display carton 1 by structurally linking together the first and second side walls 122, 123 of the cover 12. However, when the display carton is being prepared to display the kits 2, the cover 12 is no longer needed, and there is no longer any need for structural rigidity of the disposable upper portion (the cover 12) of the display carton.
With the cover 12 removed, the display carton 1 now comprises only the base tray 11 (see
The blank of the display carton 1 (see
The container 4 will now be described in more detail with reference to
The container 4 comprises the box 41, a tray 42 inside the box 41, and the front flap 43 which is pivotably connected at a hinge line 431 to the box 41. In
The container 4 is re-configurable between a folded-together (closed) configuration in which the front flap 43 rests against a front main panel 411 of the box 41 and the container 4 is insertable into and removable from the sleeve 3 via the open or top end 31 of the sleeve 3 along the insertion/removal axis 33 (see
The box 41 and front flap 43 are folded together from the blank shown in
The blank (see
The hinge line 431 incorporates a plurality of longitudinal cuts 431A-C which help to accurately define the location of the hinge line 431 and to reduce the resistance of pivoting of the front flap 43 relative to the box 41.
The front flap 43 has, on its front face 432, a rectangular array of first to fourth retaining tabs 433A-D which enable the booklet 5 to be releasably secured to the front face 432. Each retaining tab 433A-D is formed by a cut line 434 in the front flap 43 and may be flexed outwardly along a fold line 435 relative to the plane of the front face 432. This flexing may assist with inserting the booklet 5 behind the retaining tabs 433A-D and with then gripping the booklet to hold the booklet in position on the front of the container 4. The flexing may also subsequently assist with removing or detaching the booklet 5 from the container 4.
Each cut line 434 has a curved shape so as to impart a convexly curved shape to the free edge of the respective one of the retaining tabs 433A-D. For each cut line 434, the associated fold line 435 extends between the ends of the cut line. The sides or longitudinal edges of each cut line 434 are parallel and have complementary or common shapes.
The first retaining tab 433A and the third retaining tab 433C point towards the closed end 32 of the sleeve 3 when the container 4 has been inserted in the sleeve, and these two tabs are positioned side by side in a direction transverse to the insertion/removal axis 33.
The second retaining tab 433B and the fourth retaining tab 433D point towards the open end 31 of the sleeve 3 when the container 4 has been inserted in the sleeve, and these two tabs are also positioned side by side in a direction transverse to the insertion/removal axis 33.
The group comprising the opposed first and second retaining tabs 433A, 433B and the group comprising the opposed third and fourth retaining tabs 433C, 433D are symmetrical relative to the insertion/removal axis 33 (see
The booklet 5 is rectangular and matches (but is slightly smaller than) the rectangular shape of the array of first to fourth retaining tabs 433A-D. The booklet 5 may be held by the retaining tabs at a central position on the front face 432 of the front flap 43, with each of the retaining tabs 433A-D releasably securing a respective portion of the periphery of the booklet 5. These first to fourth peripheral portions 51-54 of the booklet 5 are shown on
The product 6 may be sold in different countries (different markets) around the world, and each market may require its own specific version of the booklet, for example in the local language(s) appropriate for the market in question. The manufacturer of the product 6 may therefore produce a range of different market-specific booklets, and whilst using the same container 4 for all markets the manufacturer may affix the correct market-specific booklet to the front of the container 4 prior to inserting the container in the sleeve (which may also be market-specific, such as in terms of any printing on the outside of the sleeve).
The booklets for different markets may also vary in ways other than just in relation to the language used for the text printed in the booklet. Some markets may require more information to be included, and thus the booklets for different markets may have different numbers of pages.
The front flap 43 includes first and second side tabs 436A, 436B on the free edge of the flap which is remote from the hinge line 431. The side tabs 436A, 436B are releasably engageable with corresponding slits (cut lines) 418A, 418B in the underlying edge of the box 41 when the front flap 43 has been closed, so that the front flap 43 is held closed by this engagement.
The way in which the tray 42 may slide in and out of the box 41 will now be described in more detail with reference to
The tray 42 is made of molded plastic material and has dimensions (height, width and depth) which conform to the shape of the internal cavity 419 of the box 41. Thus, when the tray 42 is inside the box 41, the tray 42 is sandwiched between the front and rear panels 411, 413 of the box. The tray 42 is also held in position laterally by close proximity to the first to fourth edge panels 414-417 of the box 41.
In
The tray 42 comprises first to fourth side walls 423-426 which support a platform surface 427 behind which is an internal cavity 428 which provides a second or rear compartment of the container 4. The front face of the tray 42 is provided by the platform surface 427, and the platform surface 427 has molded in it the first and second wells 421, 422 which provide the first or front compartment of the box 41 (see
As previously mentioned, the first part 61 of the product 6 may be stored in the first well 421, and the second part 62 of the product 6 may be stored in the second well 422. An ancillary item 7 such as a charger for the product 6 may be stored in the rear compartment 428 behind the platform surface 427. By raising up the tray 42 (moving from the configuration of
In
A manufacturer may produce a range of different products 6 (either unitary, or made up of parts like the first and second parts 61, 62) with the range of products having different shapes and depths. The overall depth of the tray 42 may be made greater than the greatest depth required by any product in the range of products. Thus a range of different customized trays may be molded to suit the different products, but each tray in the range may be fitted in the same internal cavity 419 of the box 41. Thus, the same box 41 with front flap 43 (and thus also the same sleeve 3 and the same display carton 1) may be used for each product in the range of products. This produces a significant cost saving, as the only structurally customized item required for a product in the range of products is a customized tray 42.
The sleeve 3 will now be described in more detail with reference to
The sleeve 3 comprises front and rear main panels 34, 35 and first and second side panels 36, 37 and a bottom 38 which is made up of four sections 38A-D which lock together to form the closed bottom end 32 as the blank is folded up to form the sleeve 3. The top edges of the side panels 36, 37 each include a cutout 36A, 37A to facilitate the user in gripping a container 4 inside the sleeve 3 so that the container 4 may be lifted up out of the open top end 31 of the sleeve.
The sleeve 3 includes an extension 34A attached to a side edge of the front panel 34, and this extension may be provided with adhesive so that, when the blank is folded up to form the sleeve, the extension 34A forms an adhesive connection between the front panel 34 and the second side panel 37.
The inside of the sleeve 3 is free of any internal restraining structure that might prevent the complete removal of the container 4 from the sleeve. In particular the internal faces of the front and rear main panels 34, 35 and first and second side panels 36, 37 do not incorporate any edge which is transverse to the insertion/removal axis 33 and which might snag on one of the retaining tabs 433A-D of the front flap 43 as the container 4 is inserted into or extracted from the sleeve 3.
The sleeve 3 operates in a “vertical loading” mode in relation to the container 4 and has a closed bottom end 32. This means that there is only one opening (at the top end 31) and this opening may be closed with a tax stamp placed across the opening. The tax stamp may be in the form of a band or strip 39 and may incorporate tamper-evident features. The tax stamp 39 may serve as an additional print-bearing surface on which market-specific information may be printed and/or on which product-specific information may be printed which relates to the particular product 6 which is included in the packaging.
When the packaging arrives at its destination, it looks like in
As the container 4 is lifted out of the sleeve 3, the booklet 5 becomes accessible and it may be removed from the front flap 43 of the container 4 by lifting up one or more of the retaining tabs 433A-D. The front flap 43 may be pivoted from its closed position to an open position, and the product 6 (the first and second product parts 61, 62) may be removed from the first and second wells 421, 422 of the tray 42.
When the container 4 was in the sleeve 3, the locking tab 413A was covered by the sleeve 3 and was not accessible. With the container 4 removed from the sleeve 3, the locking tab 413A is accessible and it may be pivoted rearwardly so that it disengages from the slit 414B of the top flap 414 (the top panel) of the box 41. The top flap 414 may then be opened, and the tray 42 may be lifted up out of the box 41 to gain access to the rear compartment 428 underneath the tray 42, so that the ancillary item 7 may be removed for use in conjunction with the product 6.
The product 6 and the ancillary item 7 may be returned to the front compartment (wells 421, 422) and the rear compartment 428 respectively. The booklet 5 may be re-attached to the front of the container 4 by being tucked back underneath the retaining tabs 433A-D and the front flap 43 may be closed, and then the container 4 may be slid back down into the sleeve 3.
During the removal of the container 4 from the sleeve 3, and during the re-insertion of the container 4 into the sleeve 3, the booklet 5 and the retaining tabs 433A-D will not snag or catch on the internal surface of the sleeve 3 because the main walls of the internal surface are free of transversely extending edges projecting into the cavity of the sleeve 3.
The various embodiments described herein are presented only to assist in understanding and teaching the claimed features. These embodiments are provided as a representative sample of embodiments only, and are not exhaustive and/or exclusive. It is to be understood that advantages, embodiments, examples, functions, features, structures, and/or other aspects described herein are not to be considered limitations on the scope of the invention as defined by the claims or limitations on equivalents to the claims, and that other embodiments may be utilized and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the invention may suitably comprise, consist of, or consist essentially of, appropriate combinations of the disclosed elements, components, features, parts, steps, means, etc., other than those specifically described herein. In addition, this disclosure may include other inventions not presently claimed, but which may be claimed in future.
Number | Date | Country | Kind |
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1715903.9 | Sep 2017 | GB | national |
The present application is a National Phase entry of PCT Application No. PCT/GB2018/052799, filed Oct. 1, 2018, which claims priority from GB Patent Application No. 1715903.9, filed Sep. 29, 2017, each of which is hereby fully incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/052799 | 10/1/2018 | WO | 00 |