The present invention relates generally to packaging, specifically but not exclusively, lockable packaging such as child-resistant, senior-friendly packages for healthcare type applications and optionally packaging such as sleeve-and-drawer style packages for consumer goods such as food, recreational drugs (e.g., tobaccos, cigars, cigarettes, etc.), toys, hardware, and electrical items, or the like. More specifically, but not exclusively, the invention relates to a sleeve-and-drawer style package having an internal slidable receptacle, that is releasably lockable within an outer shell; and to an outer shell (also referred to as a sleeve). Typical examples of sleeve-and-drawer packages where the present invention may be employed include, but are not limited to: unit dose packages for pharmaceutical tablets; capsules; lozenges; and security packages to deter package pilferage for small high-value items, such as consumer electronics.
In the field of packaging, particularly in the field of healthcare and medication packaging and in the field of sleeve-and-drawer style packaging for a wide range of consumer goods, it is often required to provide consumers or patients with secure packaging that has child-resistant features to restrict or prevent access to the package contents by a child. At the same time, it is useful for the intended user to be able to access the products contained within the package with some degree of ease. As such it is beneficial if the packaging is also “senior-friendly”. Many packages are available that comprise an inner slide card or drawer that holds articles in blisters or in trays. The inner slide card, with the articles, is then slidable inside an outer sleeve or outer shell. The inner slide card is usually retained and locked inside, the inner slide card by a locking flap that engages the outer sleeve. An unlocking mechanism is usually provided on the outer sleeve to permit the disengagement of the inner slide card from the outer sleeve. Such unlocking mechanisms often require some dexterity to operate or require user realisation that co-ordinated operation of more than one feature is required; this may make the package child-resistant. In some instances, this may also make the package less senior friendly than is desirable.
Further considerations in this technical field are the need for such packages to be reopened and relocked many times without failure. It is also desirable to keep the cost of the packaging as low as possible, whilst maintaining its durability. Whilst it is also advantageous to provide clearly printed information (such as pill calendars and/or other patient directed information) on the package, the size of the package is preferably minimised, not only to reduce its production costs by using less material, but also to reduce shipping costs. A light-weight and compact package, with a locking and unlocking feature that can withstand repeated use is therefore advantageous.
The present invention seeks to provide an improvement in the field of packaging, more specifically, but not exclusively, in the field of sleeve-and-drawer style packages.
According to an aspect of the invention for which protection is sought, there is provided a package comprising an outer container and an inner receptacle, the outer container forming a cavity for the inner receptacle having an access end, such as an open or openable end, through which the inner receptacle can be inserted and through which the inner receptacle can be withdrawn, the packaging comprising a two-part locking mechanism for locking the inner receptacle within the cavity of the outer container, the outer container comprising a first part of the two-part locking mechanism and the inner receptacle comprising a second part of the two-part locking mechanism, wherein the outer container comprises at least one demarcated pressing zone and wherein the at least one demarcated pressing zone is configured and/or stylised and/or shaped and/or arranged and/or decorated to encourage a user to apply a force directed inwardly of the outer container toward the cavity for deactivating the locking mechanism to thereby release the inner receptacle for withdrawal of the inner receptacle at least partially from the outer container.
Optionally, except for said open or openable end, each other external surface of the outer container is free of a full-depth cut.
Optionally, upon proper insertion of the inner receptacle within the cavity, the locking mechanism is automatically activated.
Further optionally, the package comprises two demarcated pressing zones, wherein a first of the two demarcated pressing zones is disposed on and/or within a first external face of the outer container and wherein the second of the two demarcated pressing zones is disposed on and/or within a second external face of the outer container and wherein the first and second external faces are spaced apart and disposed opposite to one another. Optionally a notional line between the first and second demarcated pressing zones is substantially orthogonal to a notional tubular axis extending through the outer sleeve.
Preferably, the demarcated pressing zone is for encouraging a user to apply a localised force and wherein the package is arranged such that a localised force applied in the region of the at least one pressing zone can cause disengagement of the locking mechanism.
Further preferably, the at least one demarcated pressing zone is: circular, irregular in shape, square, rectangular, triangular, oval, elliptical or rounded.
Optionally, the at least one demarcated pressing zone is printed with graphical indicia to highlight the region where a user of the package should apply a force.
Optionally, the outer container comprises a top wall and a bottom wall and wherein only one demarcated pressing zone is provided and the demarcated pressing zone is provided in the bottom wall.
Further optionally, the at least one demarcated pressing zone comprises a physical formation and wherein the physical formation is any one or more or a combination of: an embossment, a debossment, a groove, a compression, a half-depth cut, a raised button, a recessed button.
Additionally or alternatively, the at least one demarcated pressing zone does not overlap in super-position with a locking edge provided as the first part of the locking mechanism in the outer shell.
Optionally, the at least one demarcated pressing zone is positioned closer to a rear end of the outer container than the first part of the locking mechanism in the outer shell is.
Optionally, the at least one demarcated pressing zone is spaced from and does not overlap the first part of the locking mechanism provided in the outer shell.
Further optionally a centre of the demarcated pressing zone may correspond to a focal point for the desired force to be applied for effecting disengagement of the locking flap from its catch with the engaging edge
According to another aspect of the invention for which protection is sought, there is provided a blank for forming an outer sleeve for use in a package according to any relevant preceding paragraph. Optionally, the blank comprises a series of hinged panels for forming outer top, bottom, inner top and side walls of the outer sleeve and wherein the at least one demarcated pressing zone is formed in the top and/or bottom panel and is offset from a notional line through the first part of the locking mechanism formed in an inner top panel of the blank toward the rear of the outer shell.
Within the scope of this application it is envisaged that the various aspects, embodiments, examples, features and alternatives set out in the preceding paragraphs, in the claims and/or in the following description and drawings may be taken independently or in any combination thereof. For example, features described in connection with one embodiment are applicable to all embodiments unless there is incompatibility of features.
Embodiments of the invention will now be described, by way of example only and with reference to the following drawings.
Detailed descriptions of specific embodiments of the outer-shells, inner trays and cards packages, blanks and cartons are disclosed herein. It will be understood that the disclosed embodiments are merely examples of the way in which certain aspects of the invention can be implemented and do not represent an exhaustive list of all of the ways the invention may be embodied. Indeed, it will be understood that the outer-shells, inner trays and cards packages, blanks and cartons described herein may be embodied in various and alternative forms. The figures are not necessarily to scale and some features may be exaggerated or minimised to show details of particular components. Well-known components, materials or methods are not necessarily described in great detail in order to avoid obscuring the present disclosure. Any specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the invention.
Reference is now made to the accompanying figures for the purpose of describing, in detail, preferred and exemplary embodiments of the present disclosure. The figures and detailed description are provided to describe and illustrate examples in which the disclosed container may be made and used, and are not intended to limit the scope thereof. Those skilled in the art will readily appreciate that the disclosed containers can be used to store a variety of products. More specifically, the disclosed containers can be used for the storage of products, such as for example, smokeless tobacco, cigarettes, confectionary, cigarettes, tea bags or any product stored in a pouch, mints, and the like without departing from the inventive aspects of the present disclosure.
Generally the present invention teaches the provision of method of unlocking a container or disengaging a locked inner receptacle from an outer-sleeve or outer container. According to a preferred aspect of the invention the externally facing walls or panels of the outer-sleeve or outer container are free from cut lines that in the prior art are used to define and form unlocking mechanisms or release mechanisms. As such the externally facing walls or panels of the outer-sleeves or outer-containers of the present invention are uninterrupted or smooth or in other words retain their structural integrity. This is advantageous because cut-lines and moveable release tabs that can move relative to the plane of an external wall or panel provide an entry point for the ingress of air, dust or dirt. Where product freshness is a consideration, ingress of air, dust and dirt is a problem. Furthermore cut out release tabs provided on external walls or panels can become damaged and sometimes deliberately so prior to purchase of the package. As such, cut release tabs can provide a point of weakness in the package which may enable a thief to access the package contents prior to purchase.
The present invention therefore provides containers or outer-sleeves having an alternative method for disengaging a lock between an outer-shell type container or other lockable container that specifically eliminates the requirement for a cut release tabs in the external walls or panels. Instead, aspects of the present invention provide a demarcated pressing zone which is physically formed and/or designed to illustrate to a user or consumer where on the package a user or consumer should press in order to effect unlocking of the container or disengagement of an inner receptacle from the outer container.
Referring now to
As best viewed in
As shown herein, the inner container 20 of the package 10 is molded or formed as a single-piece unit. Typically, the inner container 20 of package 10 is made from a polymeric material, such as plastic, and is formed using a process, such as injection molding. The inner container 20 and package 10 may be formed from any other suitable material and from any suitable number of parts.
An opening 28 is provided in the sidewall of the inner container 20 of the package 10 through which product 12 housed within internal product storage compartment can be accessed or dispensed. The products 12 can be neatly packed or loosely packed to allow movement within the inner container 20. A flange 30 surrounds the opening 28 to provide a sealing surface for engaging the outer cover 50.
As best seen in
The outer cover 50 holds the inner container 20 of package 10 and selectively seals the opening 28. The outer cover 50 includes an upper section 52 with a depending sidewall 54. The outer cover 50 is optionally provided with two pressing zones: a first in the form of a first finger recess 56 is formed above the first region 34 and facilitates closing of the package 10; and a second, in the form of a second finger protuberance 58 is formed above the second region 36 and facilitates opening of the package 10. The upper surface 22 of the inner container 20 optionally comprises an internal recess 40 corresponding to and co-operable with the first zone finger recess 56. Optionally the internal recess 40 is provided to prevent undesirable interference with the operation of the package 10.
The inner container 20 nests within the outer cover 50. In one embodiment, the outer cover 50 only has two pressing zones 56, 58 in the form of a recess 56 and protuberance 58 adjacent the apex region 32. In another embodiment, the outer may comprise a fewer or greater number of pressing zones and optionally any of them may be co-operable with a corresponding internal recess 40 or internal protuberance as is described below.
When nested, the apex region 32 contacts the outer cover 50 to form a rocking mechanism.
Referring to
To dispense the product 12 once open, the user taps or shakes the package 10. For pouch products as shown, the pouch product 12 may be partially exposed and, if not desired, pushed backed into the package 10.
To close the package 10, a user simply applies pressure to the inner container 20 of the package 10 along arrow 74. The first pressing zone provided by first finger recess 56 facilitates easy pinching and insures that the force applied by the user is concentrated in an appropriate point or region to efficiently cause the package 10 to close. The pinching force causes the package 10 to pivot closed. In particular, the first region 34 of the inner container 20 moves or arcs toward the upper section 52 of the outer cover 50 until contact between the two occurs. At the same time, the second region 36 moves away or arcs away from the upper section 52. As a result, the opening 28 slides into the sidewall 54 of the outer cover 50 so that the opening 28 becomes resealed.
In addition to the advantages noted above, the disclosed packages provide a novel experience for users when consuming products such as, for example, smokeless tobacco. Moreover, the construction and operation of the cover allows the graphic present on the top surface to be visible at all times during opening and closing of the packages.
The container 10 may be produced from a recycled material such as PET. The container 10 may be formed from recycled material and may be further recycled when the package is no longer of use to the consumer. The container 10 may be formed from a material that allows the structure to be flexible and/or semi ridged. Preferably the structure is light weight and having one or more thin walls compared to an injection molded equivalent container.
Referring now to
Referring now to
Also shown (from the outside) is a locking stop element 140 that is positioned toward the closed end of the container 110 and is generally centered with respect to the width of the container 110. It is to be understood that one or more locking stop elements 140 may be used. It is to be further understood that the locking stop elements 140 may be located to the sides of the package should manufacturing preferences require. The locking stop element 140 may slope inward and away from an access end, such as the open end 120, before returning to the top surface at a substantially perpendicular angle. It is to be understood that the locking stop element 140 may be adjusted based on manufacturing preferences.
A pair of locking guides 150 may assist in positioning an insert card 190 within the interior chamber of the container 110 and are described in more detail below. It is to be understood that one or more locking guide(s) 150 may be used in a container 110 according to other envisaged embodiments.
A pair of insert card stops 170 are optionally provided to assist in defining the position of the insert card 190 when fully inserted and secured in place within the cavity of the outer shell container 110. It is to be understood that one or more insert card stop(s) 170 may be used. Unlocking of the insert card 190 preferably is achieved by a user applying a force in a pressing zone 60 that flexes a locking area of the outer container 110 inwardly of the container cavity. The inward motion or inwardly disposed state of the unlocking element or release element of the outer container 110 deflects an element 195 of the insert card 190 past a locking feature 150 present within the container 110. With the pressing zone 160 depressed into an unlocking or deflected state, the insert card 190 can be gripped and withdrawn from the outer sleeve 110. It is to be understood that a package according to optional variations of the presently described embodiment may be designed to open by applying a force to the sides and/or bottom and/or top of the package or any suitable combination. One or more pressing zones 160 demarcating an area for a user to either hold or press maybe provided. It is to be understood that the package may be designed such that other areas of pressure or any combination of these areas may be used to open the package and that the design of such package may be based on manufacturing preferences.
The container 110 (also referred to as outer sleeve 110) comprises one or more pressing zones 160 also referred to a locking release buttons 160 provided to assist in and unlocking a slide card 190 when disposed and locked with the container 110 by encouraging a user to apply a sufficient downward force. It is to be understood that one or more release buttons 160 may be used in other envisaged embodiments.
In
To unlock the insert card 190 so that it can be withdrawn from the container 110, a downward force is applied to a demarcated pressing zone, in the form of locking release button 160. This action will cause the inward deflection of locking guides 150. When a sufficient force has been applied, the locking tail flap 195 will have been deflected such that its exposed edge will be below the level of the lowest point of the locking stop element 140. At this point, the user can grip the opposite trailing edge of the insert card 190 that is accessible via opening 120 and withdraw the insert card 190 from the container 110. Since the locking tail flap 195 is below the lowest point of the locking stop element 140 it will slide past the locking stop element 140 and can continue to be withdrawn until it encounters the retaining elements 130. It is to be understood that other methods/means of locking and releasing the inner card or tray may be used. Manufacturing preferences may dictate the best way to form the locking and releasing elements on the container and on the insert card to create a locking and releasing interaction between the two.
Optionally, the demarcated pressing zone, in the form of a locking release button 160 may be concavely curved, and rounded. Optionally however, other structures, methods and designs may be used to denote an area to encourage a user to squeeze the container 110 or otherwise apply a localized and inwardly focused force for unlocking the inner card 190 from its engagement with locking stop element 140. (In such a case, it may be beneficial to have the indent support platform 165 (also referred to a nesting area) formed in a complementary arch such that multiple packages may be stacked upon one another.) It is also to be understood that locking release button 160 may lay flat along the top surface of the container 110. In such a package, nesting area 165 may also be flat.
In further envisaged embodiments, the support platform 165 is not required. The interaction between insert card bump 192 and locking guide 150 when locking release button 160 is pressed by the user allows the locking tail flap 195 to arch such that the front end (toward the open end of container 110) of the locking tail flap 195 bends more quickly than the back end. This allows the front end of the locking tail flap 195 to clear the locking stop element 140 more quickly and allows for easier access to the insert card 190. The locking tail flap 195 may contact the locking stop element 140 at about a 90 degree angle when the insert card 190 is in the locked position. The front portion (towards the opening 120 of container 110) of locking stop element 140 may be angled on the side towards the open end of container 110 such that the insert card 190 may be slid into the package with little to no interference. The end portion of locking stop element 140 may be angled such that it forms a 90 degree angle or close to a 90 degree angle with the locking tail flap 195. It is understood that locking stop element 140 may have one or more additional segments.
It will be understood that multiple insert cards may be contained within any suitable container herein described with specific reference to container 110,
Furthermore it can be seen that a pressing zone 260a, 260b is demarcated in each of top, side and bottom walls of the outer container 210. In use the four pressing zones 260a, 260b provide two sets of opposite and co-operative pressing zone pairs 260a; 260b a first pair formed in the side walls 260a, and a second pair 260b formed in the top and bottom wall. Localized inward depression of outer container 210 by a user applying a force (optionally by squeezing the outer container between a thumb and forefinger in the proximity of a pair of pressing zones 260a, 260b can affect the release of the inner slideable tray 202. This is because the squeezing force applied by a user to the outer carton is transferred to the slideable tray 202 which in turn is similarly distorted. The squeezing force may cause the wall or panel of the slideable tray 202 comprising a locking aperture 206 to blow, buckle or otherwise suitably distort to cause the locking aperture 206 to move out of engagement with the locking projection 240. In this way, specific locations have been highlighted to the user as suitable for being inwardly depressed to affect unlocking of the locking tray 202.
A package according to a fourth embodiment of the invention will now be described with reference to
Referring to blank 309 for forming an outer shell, an outer bottom panel 312 is provided with a first demarcated pressing zone 360; a pair of side panels 314, 318 hingedly connect an outer top panel 316 to the outer bottom panel 312 and to an inner bottom panel 320. A second demarcated pressing zone 365 is provided in the top panel 316. A locking aperture is provided in the inner bottom panel 320 for catching or engaging a locking element of the inner receptacle. A flexing release tab 350 is formed adjacent the locking edge 340 of the locking aperture, the tab 350 is depressible to disengage a locking element of an inner receptacle from engagement with the locking edge 340. A stopper flap once folded and optionally adhered to an internal face of the inner bottom panel 320 provides an edge 330 against which an inner receptacle is caught to prevent or restrict the inner receptacle form being completely withdrawn from the outer sleeve.
Optionally, each demarcated pressing zone 360, 365 is circular in shape. Further optionally, the two demarcated pressing zones 360, 365 are similarly sized, have a similar radius and are positioned such that in the outer shell 310 formed from the blank 309, the demarcated pressing zones 360, 365, are in super positioned, vertical spaced alignment. Further optionally, each demarcated pressing zone 360, 365 is formed by a circular depression made in the material from which the blank 309 is formed. Optionally this may be pressed into the material. Optionally the depression may be formed by compressing a circular shape into the material, may be embossed, debossed or optionally scored, creased or partially cut (for example by a half-depth cut or series of interrupted nick cuts and creases). Preferably, the demarcated zones 360, 365 are not formed by cutting completely through the material in order to avoid creating an entry point for the ingress of dirt and dusts and air. Preferably, graphical indicia may cover the demarcated pressing zone. Further optionally, graphical indicia may be provided. Reference is made to
In other embodiments, a sticker, self-adhesive label or the like may be applied to the package to provide and/or embellish the demarcated pressing zone.
Referring to blank 391, an inner slide container or tray (as is known) is formed by a series of folding operations to create a four-sided tray having a single tubular side wall and a locking tail flap that depends from the bottom wall 380 of the tray. A biaser tab 388b urges locking tail flap to project into an outward orientation relative to the bottom wall 380 of the tray ready for engagement with the engaging edge 330 of the outer tray. Briefly, the construction of the tray may be described as follows: glue panels 387 and biaser tab 388b are folded together with inner side panel 386 about fold line 385a to bring the glue flaps 387 into face contacting relationship with the inner face of the bottom panel 380. The glue panels 387 are adhered thereto. The biaser 388b is folded beneath the plane of the bottom panel 380 by pressing locking tail flap 388a out of the plane of the bottom panel 380 such that an aperture is formed. Erection of the tubular side wall is completed by raising the inner (386) and outer (384) side walls upwardly (about 90°) relative to the bottom panel 380. The upstanding tubular side wall (384, 385, 386) thereby formed is held in place with juxtaposed side panels 381a, 381b. Side panel 383 is kept in an upright position relative to side panels 381a, 381b, by the provision of glue flaps 383a, 383b.
In use, the tray is slidable into the outer shell 310 such that the locking tail flap 388a (in its outwardly urged position) becomes engaged with or catches on to the engaging edge provided by the inner bottom panel 320 of the outer shell 310. Release of the locking flap 388a is achieved by depression of the release tab 350. This is achieved by a user of the package squeezing in the region of the demarcated pressing zones and/or applying an appropriate downwardly directed force. Optionally, this is achieved by squeezing the package between in the region of the demarcated pressing zones 360, 365. A user is encouraged to apply a localised squeezing force by the provision of at least one of the demarcated pressing zones. It is realised that in providing a location point in the form of a demarcated pressing zone on the bottom and/or top of the container a user can comfortably grip the package between a thumb and forefinger and conveniently, their thumb and forefinger are located to optimise the effectiveness of the force the user applies in disengaging the lock. It will be recognised that the user cannot see the locking mechanism though the package, is not aware without investigation of its location or format. Therefore without a demarcated pressing zone a user may not know how to disengage the internally disposed security lock. Furthermore, if a user attempts to squeeze the package in the incorrect locations, damage of the articles and products retained therein could result. As such, the demarcated pressing zone(s) of the present invention guide a user to operate the package correctly and effectively. To that end, in some envisaged embodiments, the physical format of the top wall demarcated pressing zone and the physical format of a bottom wall demarcated pressing zone may complement one another (for example corresponding recess or dish and bump or raised portion so that a users thumb and forefinger can almost fit onto the package.
As is illustrated in
With reference to
Yet further examples of the positioning and application of one or more demarcated pressing zones will be described with reference to
A user may optionally apply force to the package by squeezing the package between their thumb and forefinger (as illustrated by inwardly directed arrows T1 and F1). The provision of the demarcated pressing zone shows a user or encourages a user where to direct a force for unlocking the inner receptacle 690. The guidance provided by the demarcated pressing zone may be written; pictorially illustrated; and/or provided by a depression, embossment, creased circle. Optionally the demarcated pressing zone 660 may be positioned only on the outer top panel 612 or as in the next illustrated embodiment in
While the present invention has been described in terms of specific embodiments thereof, it will be understood that no limitations are intended thereby to the details of construction or design, the present invention contemplating and including any novel feature or novel combination of features which are herein disclosed.
It can be appreciated that various changes may be made within the scope of the present invention, for example, the size, number, configuration, position and relative placement, shape and physical formation of the at least one demarcated pressing zone may be adjusted to suit the locking mechanism and/or size and/or color and/or design and/or intended purpose of the package. Preferably, the entire pressing zone does not overlap (in superposition) with the engaging edge or engaging mechanism provided, however, in some embodiments there may be an overlap. Preferably, the centre (width-ways) of the demarcated pressing zone is aligned with the centre (width-ways) of an internal release tab when provided.
The at least one demarcated pressing zone may comprise any one or more of: an embossment, debossment, crease, groove, compressed region of material, integrally formed raised button or recess. Optionally the demarcated region may be formed by anyone or more or an appropriate combination of: thermo-forming, molded, blow-molded, pressed, grooved, engraved, cored, hatched,
It will be recognized that as used herein, directional references such as “top”, “bottom”, “front”, “back”, “end”, “side”, “inner”, “outer”, “upper” and “lower” do not limit the respective panels to such orientation, but merely serve to distinguish these panels from one another. Any reference to hinged connection should not be construed as necessarily referring to a single fold line only; indeed it is envisaged that hinged connection can be formed from one or more of the following, a short slit, a frangible line or a fold line without departing from the scope of the invention.
This application is a continuation-in-part of U.S. application Ser. No. 12/518,494, filed Jun. 10, 2009, which is a National Phase application of PCT Application Number PCT/US2007/025198, filed Dec. 10, 2007, which claims the benefit of U.S. Provisional Application No. 60/874,430, filed Dec. 12, 2006, each of which are incorporated herein by reference in their entirety. This application is also a continuation-in-part of PCT Application Number PCT/US2011/038828, filed Jun. 1, 2011, which claims the benefit of U.S. Provisional Application No. 61/350,158, filed Jun. 1, 2010, each of which are also incorporated herein by reference in their entirety.
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Parent | 12518494 | US | |
Child | 13450602 | US | |
Parent | 13450602 | US | |
Child | 13450602 | US | |
Parent | PCT/US2011/038828 | Jun 2011 | US |
Child | 13450602 | US |