This application is based upon and claims the benefit of priority from the corresponding Japanese Patent Applications No. 2023-066362 filed on Apr. 14, 2023 and No. 2024-001259 filed on Jan. 9, 2024, the entire contents of which are hereby incorporated by reference.
The present disclosure relates to a packing fastener that is inserted in overlapping holes in two or more pieces of a packing material, such as cardboard sheets, so as to couple them together, and also relates to a packing box coupled together with such a packing fastener.
Conventionally, what is called a “C-type packing box” in which an article is placed on a lower box and an upper box is placed on top to secure it is widely used for packing a large and heavy article such as an electronic appliance.
There have been devised packing fasteners that can be easily removed from the coupled lower and upper boxes when unpacking such a C-type packing box.
According to one aspect of the present disclosure, a packing fastener includes a base member and a key member. The base member includes: a first tubular portion that is inserted in overlapping through holes formed in two or more pieces of a packing material; a flange portion that is provided on a first opening edge of the first tubular portion at one end; a pair of hook members that are coupled via first hinge portions to opposite inner side faces of the first tubular portion to be bent, about the first hinge portions as hinge axes, outward of a second opening edge of the first tubular portion at the other end so as to face the flange portion. The key member has a second tubular portion that can be removably inserted in the first tubular portion of the base member via the first opening edge and that is coupled to the flange portion via a second hinge portion perpendicular to the first hinge portions. When the first tubular portion is inserted in the through holes starting with the second opening edge and then the second tubular portion is inserted in the first tubular portion, the hook members pivot about the first hinge portions as hinge axes toward the second opening edge of the first tubular portion to project out beyond the second opening edge, resulting in the two or more pieces of the packing material being held between the flange portion and the hook member. The pair of hook members are, with no external force applied to it, arranged in a wedge shape as seen in a sectional view so as to be increasingly close to each other toward tip ends. Each of opposite outer side faces of the first tubular portion has a slope that is inclined inward from the first opening edge toward the second opening edge.
Hereinafter, with reference to the accompanying drawings, embodiments of the present disclosure will be described.
The pallet-with-tray 2 includes a tray 5 having a bottom face 5a on which an article to be packed (not shown) is placed and side walls 5b that rise from the circumference of the bottom face 5a, and a pallet 6 fixed to the bottom surface of the tray 5. The shock absorber 4 is arranged in each of the four corners of the bottom face 5a with a predetermined gap from the side walls 5b. In a central part of each side wall 5b of the tray 5, an elongated through hole 8a is formed.
The upper box 3 is in a rectangular columnar shape with its bottom part open, and covers the side faces and the top face of the article. Each side face of the upper box 3 has, in a lower part of it, a through hole 8b formed at a position overlapping the through hole 8a in the pallet-with-tray 2. With the through holes 8a and 8b overlapping each other, inserting the packing fastener 10 (see
The shock absorber 4 is made of cardboard or foamed styrol and protects the article from external impact. The shock absorber 4 has an article placement face 4a formed so as to fit the shape of the article. In the bottom surface of the shock absorber 4, a cut-and-raised portion (not shown) provided on the bottom face 5a is inserted so that each shock absorber 4 can be positioned at a predetermined position with no displacement in the horizontal direction. The shock absorber 4 may be fixed on the bottom face 5a by any other method such as bonding.
The pallet 6 includes a plurality of support posts 6a formed, for example, by folding cardboard, and a top plate (not shown) and a bottom plate 6b that are fixed to the upper and lower faces of each support post 6a. Between every two adjacent support posts 6a, an arm insertion hole 9 is formed for inserting arms of a forklift or a hand pallet truck (pallet transport cart).
Next, a procedure for packing an article using the packing box 1 shown in
As shown in
The flange portion 17 has formed in it a depressed portion 26 in which the coupling piece 23 of the key member 15 fits when the key member 15 is inserted in the base member 14. In the flange portion 17, a pair of pin holes 17a are formed in two sides parallel to the first hinge portions 18a and 18b. The pin hole 17a is semicircular so as to be open in an edge of the flange portion 17.
As shown in
The key member 15 has a second tubular portion 25 with outer dimensions almost the same as the inner dimensions of the first tubular portion 16. Bending the coupling piece 23 along a second hinge portion 24 permits the second tubular portion 25 to be inserted in the first tubular portion 16 of the base member 14. The top face of the key member 15 has a first insertion section 27 (see
An engaging portion 30 is provided on an edge opposite from the second hinge portion 24 of the key member 15. The engaging portion 30 includes a support portion 31 and a lock claw 32. The support portion 31 extends from, as a base end, a third opening edge 25a at one end of the second tubular portion 25 (upstream in the insertion direction) toward a fourth opening edge 25b at the other end in the insertion direction (upward in
A pair of lock claws 32 are formed near a tip end of the support portion 31, at opposite ends of it in an hinge axis direction (in the left-right direction in
How coupling is achieved in the packing box 1 using the packing fastener 10 according to the first embodiment structured as described above will be described. First, with the through hole 8a in the side wall 5b of the pallet-with-tray 2 and the through hole 8b in the upper box 3 (for both, see
Next, from the state in
When the key member 15 (second tubular portion 25) is completely inserted in the base member 14 (first tubular portion 16), the tip ends of the hook members 19a and 19b pressed by the second tubular portion 25 project substantially parallel to the flange portion 17 out of the first tubular portion 16. Here, as shown in
As shown in
To avoid that, the engagement between the key member 15 and the base member 14 is maintained using the engaging portion 30 provided on the key member 15 and the engaged portion 40 provided in the base member 14. As the key member 15 is pivoted about the second hinge portion 24 and the second tubular portion 25 is inserted in the first tubular portion 16, the lock claw 32 runs on the engaged portion 40. This elastically deforms the support portion 31 in such a direction that the lock claw 32 recedes from the engaged portion 40.
When the hook members 19a and 19b pivot completely by being pressed by the second tubular portion 25, the lock claw 32 runs over the engaged portion 40, and the elastically deformed support portion 31 deforms due to its restoring force in such a direction that the lock claw 32 moves toward the engaged portion 40. In this way, as shown in
To remove the packing fastener 10, the support portion 31 is elastically deformed in such a direction that the lock claw 32 recedes from the engaged portion 40, so that the lock claw 32 and the engaged portion 40 are disengaged from each other. Now the pallet-with-tray 2 can be separated from the upper box 3.
Here, the opposite hook members 19a and 19b are, with no external force applied to them, arranged in a wedge shape as seen in a sectional view so as to be increasingly close to each other toward the tip ends. Thus, the tip ends of the hook members 19a and 19b of the upper packing fastener 10 are guided along the hook members 19a and 19b of the lower packing fastener 10, so that that the packing fasteners 10 can be easily stacked on each other.
The side face of the first tubular portion 16 of the packing fastener 10 has a slope θ (10° in this embodiment) that is inclined inward from the first opening edge 16a toward the second opening edge 16b. That is, the outer diameter of the second opening edge 16b is smaller than that of the first opening edge 16a. Thus, when the packing fasteners 10 are stacked on each other, the second opening edge 16b (bottom end) of the upper packing fastener 10 can be smoothly inserted in the first opening edge 16a of the lower packing fastener 10.
The slope θ is not limited to 10°, but if θ is too small, it is difficult to stack the packing fasteners 10 together. On the other hand, if θ is too large, the packing fasteners 10 sit unstably when stacked together. Thus, θ is preferably 5° to 15°.
Furthermore, when the packing fasteners 10 are stacked together, the second opening edge 16b of the upper packing fastener 10 makes contact with the support ribs 35 on the lower packing fastener 10. Here, the outer side face of the upper first tubular portion 16 and the inner side face of the lower first tubular portion 16, and also the upper hook members 19a and 19b and the lower hook members 19a and 19b, are kept away from each other. Thus, it is possible to prevent the packing fasteners 10 from making so close contact with each other as to become inseparable due to a dimensional error caused by warping during molding of the packing fastener 10, shrinkage caused by a temperature change, or the like.
Next, how the packing fastener 10 of the first embodiment is transported will be described.
As shown in
When the packing fasteners 10 are dispensed using automated assembly equipment (parts feeder), as shown in
With the packing fastener 10 of this embodiment, it is possible to hold a number of packing fasteners 10 in a stacked state without their making close contact with each other. Thus, it is possible to reduce transportation space, and this improves transportation efficiency. It is also possible to pick up the packing fastener 10 using automated assembly equipment, and this improves ease of packing using the packing fastener 10.
In the packing fastener 10 of this embodiment, an inclined face 80 is formed on the second tubular portion 25 of the key member 15. On the outer side face of the second tubular portion 25, restricting projections 81 are formed. Furthermore, contact ribs 82 are formed on the hook members 19a and 19b on their faces opposite the second tubular portion 25. In other respects, the packing fastener 10 is configured similarly to that of the first embodiment.
As shown in
In this way, when the second tubular portion 25 is inserted in the first tubular portion 16, the load from the second tubular portion 25 is applied only to middle parts of the hook members 19a and 19b in the longitudinal direction. Thus, it is possible to reduce the load needed to open and close the hook members 19a and 19b, and this improves the operability of the packing fastener 10.
As shown in
When the second tubular portion 25 is inserted in the first tubular portion 16 up to a predetermined position, the restricting projections 81 and the top faces (restriction faces) of the first hinge portions 18a and 18b make contact with each other to restrict insertion of the second tubular portion 25. This prevents the second tubular portion 25 from being pushed into the first tubular portion 16 too far; thus, it is possible to prevent deformation of or damage to the packing fastener 10.
As shown in
With the packing fastener 10 in an attached state as in
However, forming the contact ribs 82 on the faces of the hook members 19a and 19b facing the second tubular portion 25 prevents the fourth opening edge 25b of the second tubular portion 25 from making contact with the hook members 19a and 19b. Thus, even if a load is applied to the hook members 19a and 19b in a direction for release from the attached state, no force acts in such a direction as to push up the fourth opening edge 25b of the second tubular portion 25. Thus, it is possible to prevent the packing fastener 10 from being released from the attached state unintendedly.
The embodiments described above are in no way meant to limit the present disclosure, which thus allow for many modifications and variations within the spirit of the present disclosure. For example, while, in the first embodiment described above, two support ribs 35 are formed across a predetermined interval along the extending direction of the first hinge portions 18a and 18b (the direction perpendicular to the plane of
While, in the second embodiment described above, the top faces of the first hinge portions 18a and 18b serve as the restriction faces that make contact with the restricting projections 81, restriction faces that make contact with the restricting projections 81 may be arranged separately from the first hinge portions 18a and 18b.
While the embodiments described above deal with a packing fastener 10 used in a packing box 1 that uses a pallet-with-tray 2 including a tray 5 and a pallet 6, needless to say, a packing fastener 10 of the present disclosure is applicable similarly to a packing box 1 that includes only an upper box 3 and a tray 5 without a pallet 6.
The present disclosure finds applications in packing fasteners that are inserted in overlapping holes in two or more separate pieces of a packing material, such as cardboard sheets, so as to couple together those pieces. Based on the present disclosure, it is possible to provide a packing fastener that can improve transportation and dispensing efficiency, as well as to provide a packing box that is coupled together using such a packing fastener.
Number | Date | Country | Kind |
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2023-066362 | Apr 2023 | JP | national |
2024-001259 | Jan 2024 | JP | national |