Various types of packings have been used to seal reciprocating piston pumps for pumping paint and other materials. One construction for packing stacks has alternating V-shaped packing rings (i.e. packing rings with a V-cross-section) of leather and a synthetic material. The leather cushions and flexes with resiliency, allowing the synthetic material to seal. This material combination has also proven compatible with a variety of solvents and other components of the fluids to be pumped. However, it may be hard to maintain consistent quality and mechanical performance with natural leather.
In one embodiment, a packing stack is formed of alternating first type and second type V-shaped packing rings. The first type V-shaped packing rings are formed of ultrahigh molecular weight polyethylene (UHMWPE) material. The second type V-shaped packing rings are formed of lubricant-filled UHMWPE material. The first and second type V-shaped packing rings have essentially identical geometry.
In another embodiment, a packing stack comprises a plurality of first type V-shaped packing rings formed of a first polymer material and a plurality of second type V-shaped packing rings formed of a second polymer material. Each second type V-shaped packing ring is positioned adjacent one of the first type V-shaped packing rings. Each of the first type V-shaped packing rings and the second type V-shaped packing rings has a convex front rib portion that includes an annular front apex surface, an annular outer front angled surface, and an annular inner front angled surface, an annular outer side surface, and an annular inner side surface, and an annular concave groove portion that includes an annular trench surface, an annular outer rear angled surface, and annular inner rear angled surface, an annular outer rear rim surface, and an annular inner rear rim surface. The annular front apex surface is wider than the annular trench surface. The annular outer front angled surface extends between the annular front apex surface and the annular outer side surface, and the annular inner front angled surface extends between the annular front apex surface and the annular inner side surface. The annular outer rear angled surface extends between the annular trench surface and the annular outer rear rim surface, and the annular inner rear angled surface extends between the annular trench surface and the annular inner rear rim surface. The annular outer rear rim surface extends between the annular outer rear angled surface and the annular outer side surface, and the annular inner rear rim surface extends between the annular inner rear angled surface and the annular inner side surface. The annular outer front angled surface at the annular inner front angled surface form a first angle, and the annular outer rear angled surface and the annular inner rear angled surface form a second angle that is greater than the first angle.
Piston displacement pump 10 includes intake housing 12, O-ring 14, inlet check valve 15 (formed by seal 16, ball 18, and ball guide 20), outlet check valve 21 (formed by piston valve 22, seat 24, and ball 26), piston guide 28, female piston gland 30, piston seal (or packing) stack 32 (formed by first type V-shaped piston packing rings 34A and second type V-shaped piston packing rings 34B), male piston gland 36, O-ring 38, pump cylinder 40, displacement rod 42, male throat gland 44, throat seal (or packing) stack 46 (formed by first type V-shaped throat packing rings 48A and second type V-shaped throat packing rings 48B), female throat gland 50, O-ring 52, packing nut 54, and plug button 56. Also shown in
Intake housing 12 is threaded onto lower end 40L of pump cylinder 40. Inlet 62, which is located at lower end 12L of intake housing 12, is connected through passage 64 to inlet check valve 15 (formed by seat 16, ball 18, and ball guide 20). Seat 16 is sealed to intake housing 12 by O-ring 14. Ball guide 20 and seat 16 are held in place by lower end 40L of pump cylinder 40, which abuts upper flange 66 of ball guide 20. Lower end 40L of pump cylinder 40 is sealed to the inner wall of intake housing 12 by O-ring 38.
Piston valve 22, seat 24, and ball 26 of outlet check valve 21 extend into bore 68 at lower end 42L of displacement rod 42. Outlet check valve 21, communicates with outlet passage 70 of displacement rod 42.
Piston guide 28 mounts over piston valve 22 and rests on shoulder 72 of piston valve 22, Female piston gland 30, piston seal stack 32 (formed by alternating first and second type V-packing rings 34A and 34B), and male piston gland 36 are positioned between the lower end 42L of displacement rod 42 and the inner wall of pump cylinder 40. Female piston gland 30 rests against piston guide 28 and shoulder 76 of piston valve 22. Internal shoulder 78 of male piston gland 36 engages shoulder 80 of displacement rod 42. Male piston gland 30, female piston gland 36, and V-packing rings 34A and 34B provide a seal between displacement rod 42 and pump cylinder 40 that moves with displacement rod 42 as it reciprocates. Piston glands 30 and 36 can slightly axially compress packing rings 36A and 36B so that piston seal stack 32 experiences a preload.
Male throat gland 44, first type polymer V-shaped throat packing rings 48A, second type polymer v-shaped throat packing rings 48B, and female throat gland 50 form a seal between displacement rod 40 and upper end 40U of pump cylinder 40. Male throat gland 44 rests against shoulder 82 on the interior wall of pump cylinder 40. Female throat gland 50 is held in place by packing nut 54, which is inserted into upper end 40U of pump cylinder 40. O-ring 52 seals packing nut 54 and pump cylinder 40. Plug button 84 inserts into the upper end of packing nut 54. Upper end 42V of displacement rod 42 extends out through passage 84 of plug button 56. Throat glands 44 and 50 and packing rings 48A and 48B are held in place within pump cylinder 40 by packing nut 54. They provide a seal between displacement rod 42 and pump cylinder 40 that is stationary while displacement rod 42 moves up and down within pump cylinder 40. Throat glands 44 and 50 can slightly axially compress packing rings 48A and 48B so that throat seal stack 46 experiences a preload.
In operation, displacement rod 42 is driven in a reciprocating manner up and down within pump cylinder 40. On an up stroke, fluid to be pumped will enter inlet 62, flow through passage 64, and flow through inlet check valve 15 into the interior of pump cylinder 40. When displacement rod 42 begins moving downward during a down stroke, ball 18 will move onto seat 16, thus closing inlet check valve 15 so that fluid within pump cylinder 40 will not be forced downward and out of inlet 62. As displacement rod 42 moves downward, ball 26 of outlet check valve 21 moves upward away from seat 24, which allows fluid within pump cylinder 40 to flow through the interior of piston valve 22, past ball 26, and into outlet passage 70. The fluid then exits pump cylinder 40 through pump outlet fitting 60.
In
Each of throat seal stack 46 and piston seal stack 32 includes alternating polymer V-shaped rings of two different types.
Although not shown in
Stack 46 of alternating first and second type rings 48A and 48B in
Despite being formed from different material compositions, first type ring 48A may be structurally (e.g., geometrically and dimensionally) identical to second type rings 48B. Specifically, each of first type rings 48A and second type rings 48B may correspond to the embodiment of ring 48A,48B illustrated in
Outer front angled surface 110 forms angle A with inner front angled surface 112. Outer rear angled surface 122 forms angle B with inner rear angled surface 124. It has been determined that, in various embodiments, it is preferable that angle B be larger than angle A, so that gaps G (shown in
Body centerline BCL extends through the center of body portion 100 of ring 48A,48B. In other words, body centerline BCL extends through the material that forms ring 48A,48B. Body centerline BCL is equidistant from outer side surface 114 and inner side surface 116. Ring centerline RCL extends through the void at the radial center of ring 48A,48B. Ring centerline RCL does not extend through the material that forms ring 114. The outer front angled surface 110 and the inner front angled surface 112 are mirrored with respect to each other about the BCL. The outer side surface 114 and inner side surface 116 are mirrored with respect to each other about the BCL. The outer rear angled surface 122 and the inner rear angled surface 124 are mirrored with respect to each other about the BCL.
Ring includes outer lobe 128 and inner lobe 130. Outer lobe 128 is defined by outer side surface 114, outer rear rim 118, and outer rear angled surface 122. Inner lobe 130 is defined inner side surface 116, inner rear rim 120, and inner rear angled surface 124. When stack 46 is under compression, inner and outer lobes 128, 130 can pivot about contact points CP to extend radially, in a flaring motion, to engage the surfaces of pump cylinder 40 and displacement rod 42 to facilitate sealing. Gaps G thus allows the articulation of inner and outer lobes 128, 130 to facilitate sealing, whereas the absence of gaps G would inhibit such movement and make sealing more difficult. Such articulation can replicate the spring-like behavior of leather rings without the inner and outer edge wear characteristics of leather rings, and without the associated reduction in stack height and sealing performance over time that results when leather rings are used. In the prior art stacks using alternating polymer and leather rings, the inner and outer radial portions of the rings had dual functionality in sealing engagement and stacking engagement which lead to reduced stacking height and sealing performance. In contrast, stacks 46 and 32 separate the portions of rings 48A,48B or 34A,34B that respectively perform sealing engagement and stacking engagement, such that frictional wear due to sealing engagement does not undermine stacking height.
In addition, the geometry of rings 48A,48B and 34A,34B minimizes the size of pocket P between rings 48A,48B to minimize the trapping of pressurized air and/or media. The small size and inward location of pockets P produced by the mating of adjacent rings provides significant benefit compared to traditional packings that experience pressure traps between adjacent rings. The pressure traps can expand the packing stack, and can cause additional friction and wear. In contrast, pockets P are small and located inward from the sealing edges, do not expand the packings when under pressure, and are not a source of additional friction and wear.
Second type ring 48B engages first type ring 48A at contact points CP that are, from the perspective shown in
Due to rings 48A,48B engaging one another at their cores, instead of near the inner and outer lateral portions, gap G exists between adjacent rings 48A,48B. Gap G may cover a majority of the overlap between adjacent rings 48A,48B. Contact points CP between adjacent rings 48A,48B are affected by having angle B (defined by surfaces 122 and 124) larger than angle A (defined by surfaces 110 and 112) and/or by apex surface 108 being wider (in the radial direction) than trench surface 126.
Tests performed by the inventor demonstrated that a piston paint pump having alternating polymer rings of different types, similar in geometry to those described in connection with
The present disclosure is made using various embodiments to highlight various inventive aspects. Modifications can be made to the embodiments presented herein.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
This application claims priority to U.S. Provisional Application No. 62/208,293 filed Aug. 21, 2015, and entitled “PACKING STACKS FOR PISTON PUMPS,” the disclosure of which is incorporated by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
62208293 | Aug 2015 | US |