The invention relates to pad and buckle assemblies for use with a protective helmet for a player engaged in a contact sport, such as football, lacrosse or hockey. A valve retainer portion of the pad assembly extends through a shell of the helmet such that bladders associated with an internal pad assembly can be inflated or deflated from the exterior of the shell. A retainer cap portion of the pad assembly is readily detachable from the helmet shell using standard tools. A buckle portion of the buckle assembly includes a protective cover wherein the buckle secures a chin protector assembly to a protective sports helmet. The protective cover engages and surrounds a peripheral edge of the buckle to form an assembly while the helmet is worn during the course of play. The cover can be removed and replaced without detaching the buckle from the chin protector.
Helmets for contact sports, such as those used in football, hockey and lacrosse, typically include a rigid outer shell, an internal pad assembly coupled to an interior surface of the shell, a faceguard or face mask, and a chin protector or strap assembly that removably secures the helmet on the wearer's head. The internal pad assembly can include a number of pad elements which may be formed from absorbent foam, air, gel or a combination thereof. Some pad elements are positioned within an air-tight housing and provided with inflatable bladders such that air can be utilized as an inflation fluid to adjust the dimensions of one or more of the pad elements. In many instances, at least one valve is provided on the internal pad assembly to facilitate the introduction or removal of air from the bladders. Openings may be provided in the helmet shell and an extent of the valves may be inserted through the openings so the bladders can be adjusted, including while the helmet is being worn by a player.
Because end portions of the valves extend through the shell openings and are exposed to the outer surface of the shell, they are susceptible to impacts and wear over time. Conventional valves are firmly press fit into the shell openings to avoid accidentally dislodging the valve from the shell and/or from the internal pad assembly. In some conventional helmets, fitment of the valve within the opening in the shell also functions to secure or partially secure the internal pad assembly to the inner surface of the shell. Because conventional valves are firmly press fit into the shell openings, removing the internal pad assembly from the shell is cumbersome and time consuming, and in many instances can result in damage to the valve and/or the internal pad assembly. Removal of the internal pad assembly and incidences of valve damage increase when the helmet is worn in inclement weather conditions, including cold temperatures.
In addition, the chin strap assembly includes a central protective element that generally overlies or extends below the helmet wearer's chin, and opposed elongated strap portions that extend outward from the central element and that are releasably coupled to the helmet. Typically, the protective helmet is provided with helmet attachment portions and each strap portion is provided with a buckle having a buckle attachment portion that is releasably engageable with a respective helmet attachment portion. One example of such a buckle is disclosed in U.S. Pat. No. 8,056,151, the entire contents of which are hereby incorporated by reference. Often the buckle is configured to be moveable along the strap portion to adjust the sizing and fit of the chin strap assembly to accommodate the wearer's anatomical features.
Because the buckles are typically secured to an exterior of the helmet, the buckles are exposed and often subjected to numerous impacts when the helmet is worn during the course of play. The buckles must therefore be durable and impact resistant to ensure the chin strap remains properly secured to the helmet during impacts. To obtain the necessary strength and durability characteristics for the buckle, metal is often preferred as the primary buckle material, however, there are some drawbacks to its use.
Features and advantages of the invention will be apparent to those skilled in the art upon review of the following detailed description and accompanying drawings.
The disclosed subject matter relates to a pad assembly for a protective sports helmet having an opening. The pad assembly includes a pad member residing within a pad housing. The pad assembly also includes a retainer having a projection that fits within the opening of the helmet. The pad assembly further includes a cap that is detachably coupled to the retainer, the cap including a base portion that fits within the opening of the helmet and a flange portion that fits within a countersunk recess of the helmet, wherein the cap detachably receives the projection.
The disclosed subject matter further relates to a protective helmet for contact sports. The protective helmet includes a helmet shell having an opening in the helmet shell, the opening extending from an external surface of the helmet shell to an internal surface of the helmet shell. The protective helmet also includes a countersunk recess in the external surface of the helmet shell, the countersunk recess disposed around the opening in the helmet shell. The protective helmet further includes a pad assembly having a pad member residing within a pad housing, a retainer having a projection that is received within the opening of the helmet shell, and a cap that is detachably coupled to the retainer, the cap including a base portion that is received within the opening of the helmet shell and a flange portion that is received within the countersunk recess of the helmet shell, wherein the cap detachably receives the projection.
It is understood that other configurations of the subject technology will become readily apparent to those skilled in the art from the following detailed description, wherein various configurations of the subject technology are shown and described by way of illustration. As will be realized, the subject technology is capable of other and different configurations and its several details are capable of modification in various other respects, all without departing from the scope of the subject technology. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not as restrictive.
The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
As shown in
As shown in
The valve retainer 10 also includes a projection 42, preferably threaded, extending generally perpendicularly away from the first side 28 and substantially centered on the base 26 and the boss 27. The projection 42 includes external threads 46 and a substantially annular end surface 50. The first side 28, the end surface 50, and the boss 27 may all be substantially parallel with one another. Alternatively, the boss 27 may extend in a convex shape from the first side 28 of the base 26, such that the boss 27 is thicker near the projection 42 than it is near the outer edge of the boss 27. At least a portion of the projection 42 is configured to extend through the opening 9 provided in the helmet shell 7. Preferably the entire projection 42 is disposed within the opening 9 so that the projection 42 is protected by the helmet shell 7.
A central through bore 58 of the valve retainer 10 extends through each of the threaded projection 42, the boss 27 and the base 26. The central through bore 58 is sized and configured to receive a valve body 18. The valve body 18 may be press fit or otherwise secured (e.g., by adhesives) within the central through bore 58. The base 26 of the valve retainer 10 is sealingly coupled to an exterior of a corresponding bladder 13 in the pad assembly 12 such that at least the second side 30 of the base 26 is in fluid communication with the bladder 13. The bladder 13 may be RF welded, molded, overmolded and the like to the valve retainer 10. For example, the material of the bladder 13 may be sealingly in contact with all of or a portion of the first side 28 of the base 26, and not in contact with the boss 27. When the valve retainer 10 is coupled to the pad housing 12 and the pad assembly 15 is secured to the interior of the helmet shell 7, the boss 27 engages with the inner surface 8 of the helmet shell 7 surrounding the opening 9, and the valve retainer 10 is substantially fixed with respect to the helmet shell 7.
In an alternate embodiment as shown in
The valve retainer 10a also includes a projection 42a, preferably threaded, extending generally perpendicularly away from the first side 28a and substantially centered on the base 26a. The projection 42a includes external threads 46a and a substantially annular end surface 50a. The first side 28a, the end surface 50a, and the end surfaces 38 are all substantially parallel with one another. A distance between the end surface 50a and the first side 28a is approximately two times a distance between the end surface 38 and the first side 28a. Thus, the length of the projection 42a is approximately twice the length of the standoffs 34. An extent of the projection 42a is configured to extend through the opening 9 provided in the helmet shell 7.
A central through bore 58a of the valve retainer 10a extends through each of the threaded projection 42a and the base 26a. The central through bore 58a is sized and configured to receive the valve body 18 (not shown). The valve body 18 may be press fit or otherwise secured (e.g., by adhesives) within the central through bore 58a. The second side 30a of the valve retainer 10a may be sealingly coupled to an exterior of a corresponding bladder 13 in the pad assembly 15 such that the valve body 18 is in fluid communication with the bladder 13. The valve retainer 10a can be RF welded to the exterior of the corresponding bladder 13. When the valve retainer 10a is coupled to the pad housing 12 and the pad assembly 15 is secured to the interior of the helmet shell 7, the valve retainer 10a is substantially rotationally fixed with respect to the helmet shell 7.
As shown in
As shown in
A through opening 82 is also provided in the flange portion 70 and, in the illustrated configuration, extends from a floor 86 of the manipulation recess 78 and through the flange portion 70. The through opening 82 thus communicates with the interior of the base portion 66 of the cap 14. When the cap 14 is threadedly coupled with the valve retainer 10, the through opening 82 is substantially aligned with the central opening 22 of the valve body 18. In the illustrated construction, the through opening 82 is generally cross shaped, which can accommodate slight axial misalignment of the through opening 82 with respect to the central opening 22.
With the cap 14 threadedly coupled with the valve retainer 10, the through opening 82 provides an access point for a standard inflation needle (not shown) to be inserted into the central opening 22 of the valve body 18. When the inflation needle is moved beyond the check valve or self-sealing material provided in the valve body 18, inflation fluid (e.g., air) can be introduced into or allowed to escape from the bladder 13 of the pad assembly 15 with which the valve retainer 10 is sealingly coupled.
The above described system of the valve retainer 10 and cap 14 facilitates the attachment, adjustment and removal of the pad assembly 15 without damaging or detaching the valve retainer 10 or valve body 18 from the pad assembly 15. For example, to attach the pad assembly 15 to the protective sports helmet 5, the pad assembly 15 is positioned such that the threaded projection 42 of the valve retainer 10 extends into the shell opening 9. The base portion 66 of the cap 14 is then inserted into the shell opening 9 and threadedly engaged with the threaded projection 42. In this regard, the base portion 66 is positioned radially outward of the projection 42 and the valve body 18. The cap 14 can initially be finger tightened and then, as the components begin to draw snug, a tool, such as a screwdriver, can be used to fully tighten the cap 14 and the valve retainer 10. Disassembly is the reverse operation, whereby the cap 14 is loosened and removed from the shell opening 9 and the valve retainer 10 can then be withdrawn from the internal side of the shell opening 9.
As best shown in
Referring further to
The top wall 138 defines a generally rectangular top opening 150. The top opening 150 is sized and configured to receive a portion of the chin strap that extends over the central body portion 118 and between the first and second chin strap openings 122, 126 of the buckle 114. The top opening 150 includes first and second laterally extending edges 152a, 152b. The bottom wall 142 defines a centrally located attachment opening 154 that is aligned with and that receives the attachment portion 130 of the buckle 114. The attachment opening 154 includes a pair of diametrically opposed first arc segment edges 158 that extend generally in the lateral direction La and that have a first diameter, and a pair of diametrically opposed second arc segment edges 162 that extend generally in the longitudinal direction Lo and that have a second diameter greater than the first diameter. Laterally extending straight edge segments 166 extend between respective ends of the first arc segment edges 158 and second arc segment edges 162. In some configurations, including configurations where the cover 110 is removably securable to the buckle 114, the larger diameter second arc segment edges 162 facilitate insertion and removal of the attachment portion 130 with respect to the attachment opening 154. In other configurations, the attachment opening 154 may be a substantially uniform circle.
The bottom wall 142 also defines a first strap opening 170 and a second strap opening 174. The first and second strap openings 170, 174 are substantially rectangular and are positioned for alignment with the first and second strap openings 122, 126 in the buckle 114 when the buckle 114 is inserted into the cover 110. As best seen in
As shown in
As viewed from above (
As viewed from the side (
As viewed from the end (
When the buckle 114 is inserted into cover 110 and the chin strap is extended through the buckle 114 and the cover 110, the chin strap and the cover 110 cooperate to substantially completely cover the body portion 118 of the buckle 114. More specifically, the outer portions of the buckle 114 are received within the channel 182, and the central area of the body portion 118, e.g., where the central rivet 134 is located, is covered by the chin strap. In this regard there is little, if any, exposed buckle surface present on the exterior of the helmet when the buckle 114 is attached to the helmet to secure the chin strap. The cover 110 may be easily removed and replaced by flexing the top wall 138 to withdraw the buckle 114 from the channel 182 and then extracting the attachment portion 130 from the attachment opening 154. The cover 110 may be formed of a rubber material that can be colored to match or compliment the color of the chin strap, the face mask, and/or the helmet, thereby increasing the aesthetic appeal of the buckle assembly.
It is to be understood that the invention is not limited to the exact details of construction, operation, exact materials or embodiments shown and described, as obvious modifications and equivalents will be apparent to one skilled in the art. For example, the valve retainer may be integrally formed with a liner portion of the pad assembly. Accordingly, the invention is therefore to be limited only by the scope of the appended claims. While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying claims.
This application is a continuation of pending U.S. patent application Ser. No. 15/714,422, filed on Sep. 25, 2017, to be issued as U.S. Pat. No. 10,624,409, which is a continuation of U.S. patent application Ser. No. 14/179,333, filed on Feb. 12, 2014 and issued as U.S. Pat. No. 9,770,060, which claims the benefit of U.S. Provisional patent application Ser. No. 61/763,760, filed on Feb. 12, 2013, and 61/763,762, filed on Feb. 12, 2013, all of which are incorporated herein by referenced and made a part hereof.
Number | Name | Date | Kind |
---|---|---|---|
1172406 | Taylor | Feb 1916 | A |
2264931 | Wright | Dec 1941 | A |
3153973 | Marietta | Oct 1964 | A |
3186004 | Carlini | Jun 1965 | A |
3197784 | Carlisle | Aug 1965 | A |
3274613 | Sowle | Sep 1966 | A |
3500472 | Castellani | Mar 1970 | A |
3568210 | Marietta | Mar 1971 | A |
3600714 | Greathouse | Aug 1971 | A |
3609764 | Morgan | Oct 1971 | A |
3713640 | Margan | Jan 1973 | A |
3720955 | Rawlings | Mar 1973 | A |
3761959 | Dunning | Oct 1973 | A |
3785395 | Andreasson | Jan 1974 | A |
3849801 | Holt | Nov 1974 | A |
3872511 | Nichols | Mar 1975 | A |
3994020 | Villari | Nov 1976 | A |
3999220 | Keltner | Dec 1976 | A |
4038700 | Gyory | Aug 1977 | A |
4282610 | Steigerwald | Aug 1981 | A |
4287613 | Schulz | Sep 1981 | A |
4363140 | Correale | Dec 1982 | A |
4370759 | Zide | Feb 1983 | A |
4478587 | Mackal | Oct 1984 | A |
4566137 | Gooding | Jan 1986 | A |
4724549 | Herder | Feb 1988 | A |
4853980 | Zarotti | Aug 1989 | A |
5014365 | Schulz | May 1991 | A |
5031246 | Kronenberger | Jul 1991 | A |
5175889 | Infusino | Jan 1993 | A |
5263203 | Kraemer | Nov 1993 | A |
5734994 | Rogers | Apr 1998 | A |
5774901 | Minami | Jul 1998 | A |
5913412 | Huber | Jun 1999 | A |
5941272 | Feldman | Aug 1999 | A |
6073271 | Alexander | Jun 2000 | A |
6079053 | Clover, Jr. | Jun 2000 | A |
6089251 | Pestel | Jul 2000 | A |
6154889 | Moore, III | Dec 2000 | A |
6226801 | Alexander | May 2001 | B1 |
6261042 | Pratt | Jul 2001 | B1 |
6351853 | Halstead | Mar 2002 | B1 |
6421841 | Ikeda | Jul 2002 | B2 |
6434755 | Halstead | Aug 2002 | B1 |
6499147 | Schiebl | Dec 2002 | B2 |
6785985 | Marvin | Sep 2004 | B2 |
6934971 | Ide | Aug 2005 | B2 |
7328462 | Straus | Dec 2008 | B1 |
7774866 | Ferrara | Aug 2010 | B2 |
7900279 | Kraemer | Mar 2011 | B2 |
7917972 | Krueger | Apr 2011 | B1 |
8328159 | Lee | Dec 2012 | B2 |
8418270 | Desjardins | Apr 2013 | B2 |
8429766 | Halfaker | Apr 2013 | B2 |
8544117 | Erb | Oct 2013 | B2 |
8719967 | Milsom | May 2014 | B2 |
8739317 | Abernethy | Jun 2014 | B2 |
8813269 | Kraemer | Aug 2014 | B2 |
8814150 | Ferrara | Aug 2014 | B2 |
9314060 | Giles | Apr 2016 | B2 |
9380823 | Johnson | Jul 2016 | B2 |
9408423 | Guerra | Aug 2016 | B2 |
9498014 | Wingo | Nov 2016 | B2 |
9763488 | Bologna | Sep 2017 | B2 |
9770060 | Infusino | Sep 2017 | B2 |
9841075 | Russo | Dec 2017 | B2 |
10039338 | Kelly | Aug 2018 | B2 |
10130133 | Leon | Nov 2018 | B2 |
10165818 | Suddaby | Jan 2019 | B2 |
20010034895 | Ikeda | Nov 2001 | A1 |
20020166157 | Pope | Nov 2002 | A1 |
20030188375 | Wilson | Oct 2003 | A1 |
20030209241 | Fournier | Nov 2003 | A1 |
20040025231 | Ide | Feb 2004 | A1 |
20040261157 | Talluri | Dec 2004 | A1 |
20080086916 | Ellis | Apr 2008 | A1 |
20080250550 | Bologna | Oct 2008 | A1 |
20090031479 | Rush, III | Feb 2009 | A1 |
20090222964 | Wiles | Sep 2009 | A1 |
20100180362 | Glogowski | Jul 2010 | A1 |
20100319110 | Preston-Powers | Dec 2010 | A1 |
20110131695 | Maddux | Jun 2011 | A1 |
20110271428 | Withnall | Nov 2011 | A1 |
20120079646 | Belanger | Apr 2012 | A1 |
20120174294 | Sackett | Jul 2012 | A1 |
20130061375 | Bologna | Mar 2013 | A1 |
20140020158 | Parsons | Jan 2014 | A1 |
20140033402 | Donnadieu | Feb 2014 | A1 |
20140208486 | Krueger | Jul 2014 | A1 |
20150121609 | Cote | May 2015 | A1 |
20160051013 | Mitchell, Jr. | Feb 2016 | A1 |
20160053843 | Subhash | Feb 2016 | A1 |
20170105470 | Eaton | Apr 2017 | A1 |
20170196294 | Fischer | Jul 2017 | A1 |
20180343952 | Lachance | Dec 2018 | A1 |
20190174859 | Schmidt | Jun 2019 | A1 |
20190223536 | Erb | Jul 2019 | A1 |
Number | Date | Country | |
---|---|---|---|
20200245709 A1 | Aug 2020 | US |
Number | Date | Country | |
---|---|---|---|
61763762 | Feb 2013 | US | |
61763760 | Feb 2013 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 15714422 | Sep 2017 | US |
Child | 16853387 | US | |
Parent | 14179333 | Feb 2014 | US |
Child | 15714422 | US |