Not applicable
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The field of the present invention generally relates to paint application tools and, more particularly, to paint application tools having a pad applicator.
A pad painter is the ideal paint application tool for painting ceilings, trim, and tight areas. Unlike a paint brush, a pad painter does not apply paint using bristles. Instead, it applies paint with a replaceable paint pad that is flat often made from, for example but not limited to, polyester, fleece, foam or the like. A paint pad is designed to evenly load and lay paint onto a surface, so it is ideal for painting straight lines and corners. Thus, making it a wise choice for painting edges or trim of a room.
Pad painters typically have a rectangular shaped base which holds a rectangular shaped applicator pad on a front side of the base and a handle that extends from a rear side of the base opposite the applicator pad. Some pad painters have been specifically designed to have a thin profile and an elongated length for holding an elongated applicator pad for use in painting narrow and hard-to-reach areas such as, for example but not limited to, walls behind toilets, radiators, pipes, water heaters, gutters, and the like. For example, see U.S. Pat. Nos. 4,224,713, 9,180,479, 10,166,569, and 10,780,453, the disclosures of which are expressly incorporated herein in their entireties by reference.
While these thin and elongate pad painters can be very effective at painting narrow and difficult to reach areas, it can be difficult to pressure the distal end of the application pad against the wall if the length of the application pad is relatively long. One possible solution to this problem is to make the length of the base and applicator pad shorter. However, this can make the pad painters less effective because there may not be an adequate reach all areas in some applications. Another possible solution is to make the base and the application more rigid so that it does not flex as much when pressured. However, increasing rigidity often can cause also increase weight which can reduce ease-of use and/or performance and also increase manufacturing cost.
Also, there is a never ending desire to increase performance and ease-of use of paint application tools, while at the same reducing manufacturing costs of the paint application tools.
Accordingly, there exists a need for improved pad painter systems, methods, and devices that adequately reach into and paint difficult to reach areas.
The present invention provides pad painter systems, methods, and devices which address at least one of the above-noted problems of the prior art. Disclosed is a pad painter system comprising, in combination, a pad painter including a base portion and a handle portion extending from the base portion, an applicator pad detachably engageable with the base portion, and a lock mechanism comprising a lock tab formed in the base portion and an tab opening formed in the applicator pad. The lock tab is received in the tab opening to retain the applicator pad to the base portion. The lock tab is formed at a side edge of a wall of the base portion and a wall opening is formed in the wall adjacent the lock tab so that the lock tab can be resiliently deflected out of the tab opening in the applicator pad to release the applicator pad from the base portion.
Also disclosed is a pad painter comprising, in combination, a base portion having a wall, a handle portion extending from the base portion, a lock tab formed at a side edge of the wall of the base portion, and a wall opening formed in the wall adjacent the lock tab so that the lock tab can be resiliently deflected inward toward the opening.
Further disclosed is a pad painter comprising, in combination, a base portion having a wall, a handle portion extending from the base portion, a lock tab formed at a side edge of the wall of the base portion, and a tab flange downwardly extends from a bottom of the wall that extends inwardly from the edge at opposed sides of the lock tab and around an inward side of the lock tab therebetween.
From the foregoing disclosure and the following more detailed description of various preferred embodiments it will be apparent to those skilled in the art that the present invention provides a significant advance in the technology and art of pad painter systems, methods, and devices. Particularly, significant in this regard is the potential the invention affords for providing reliable, relatively inexpensive, easy to use, and effective pad painter systems, methods, and devices for painting in difficult to reach areas. Additional features and advantages of the invention will be better understood in view of the detailed description provided below.
These and further objects of the invention will become apparent from the following detailed description.
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the invention. The specific design features of the various pad painter systems as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments may have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration. All references to direction and position, unless otherwise indicated, refer to the orientation of the structures illustrated in the drawings. In general, up or upward generally refers to an upward direction within the plane of the page in
It will be apparent to those skilled in the art, that is, to those who have knowledge or experience in this area of technology, that many uses and design variations are possible for the pad painter systems, methods, and devices, disclosed herein. The following detailed discussion of various alternative and preferred embodiments will illustrate the general principles of the invention with regard to the specific application of elongated pad painter systems for painting narrow and hard-to-reach areas. Other embodiments of the invention suitable for other applications will be apparent to those skilled in the art given the benefit of this disclosure such as, for example but not limited to, non-elongated pad painter systems and other types of paint application tools.
Arcuate arms or side walls 32 upwardly extend from lateral edges of the pad wall 30 for the full length of the pad wall. 30 The illustrated arms 32 are each arcuate having a concave surface on an inner side. The arms are sized and shaped to cooperate with the pad painter 12 as described in more detail hereinafter. The illustrated tab opening 24 is located in the arm 32 on the left-side near a rear end of the on the arm 32. It is noted that the tab opening 24 can alternatively have any other suitable location to cooperate with the lock tab 22. The illustrated tab opening 24 is in the shape of a rectangular notch formed in the upper end of the arm 32 so that the rectangular notch is open at its upper side. It is noted that while the illustrated tab opening 24 is in the form of a rectangular notch, the tab opening 24 can alternatively have any other suitable shape. The tab opening 24 is sized, shaped, and located to cooperate with the lock tab 22 as described in more detail hereinafter. While the illustrated applicator pad 14 is provided with only one tab opening 24, it is noted that there can alternatively be a plurality of tab openings 24 for cooperating with a plurality of lock tabs 22 and/or for positioning the applicator pad 14 at different locations on the pad painter 12. The illustrated pad wall 30 is molded of a suitable plastic but it is noted that any other suitable material can alternatively be utilized such as, for example but not limited to, metal, composite, some combination thereof, and the like.
The illustrated applicator pad 14 also has a paint pad 34 secured to a lower side of the pad wall 30. The illustrated paint pad 34 is sized to cover the entire lower surface of the pad wall 30. It is noted that alternatively there can be more than one paint pad 34 and/or the paint pad(s) 34 can cover less than the entire lower side of the pad wall 30. The paint pad 34 can be formed of any suitable material that has the ability to absorb paint to facilitate applying paint to a surface to be painted. The material can be, for example but not limited to, foam, bristles, woven or non-woven fabric, some combination thereof, and the like. The paint pad 34 can be secured to the lower side of the pad wall 30 in any suitable manner such as, for example but not limited to, adhesive and the like.
The illustrated base portion 18 includes the planar wall 26 that is rectangular with each edge straight and perpendicular to adjacent edges. It is noted that the wall 26 can alternatively have any other suitable shape. The illustrated wall 26 is also elongate. That is, its length is at least about four times its width. The wall 26 can have any suitable length and width such as, for example but not limited to, a length of about 6 to 12 inches. and a width of about 1.5 to 3 inches. The illustrated wall has length of about 9 inches and a width of about 2.25 inches. Thus, the illustrated wall 26 is sized and shaped to match and cooperate with the applicator pad 14.
The illustrated lock tab 22 is formed in and located along the left-edge of the wall 26 near a rear end of the wall 26. It is noted that the lock tab 22 can alternatively have any other suitable location to cooperate with the tab opening 24 of the applicator pad 14. The lock tab 22 is sized, shaped, and located to cooperate with the tab opening 24 as described in more detail hereinafter. While the illustrated wall 26 is provided with only one lock tab 22, it is noted that there can alternatively be a plurality of lock tabs 22 for cooperating with a plurality of the tab openings 24 and/or for positioning the applicator pad 14 in different locations on the pad painter 12.
The illustrated wall 26 has the wall opening 28 formed adjacent the lock tab 22 and laterally inward of the lock tab 22 so that the lock tab 22 can be resiliently deflected inward and out of the tab opening 24 in the applicator pad 14 to selectively release the applicator pad 14 from the base portion 18 of the pad painter 12 as described in more detail hereinafter. The illustrated wall opening 28 is shaped as an elongate slot parallel with the lateral edge of the wall 26 and spaced-apart from the lateral edge of the wall 26 laterally inward of the lock tab 22. The length of the illustrated wall opening extends in the forward-rearward direction so that the narrower width extends in the lateral direction. It is noted that the wall opening 28 can alternatively have any other suitable shape and/or configuration. The illustrated wall 26 also includes pair of notches 38 extending inwardly from the lateral edge of the wall 36 and at opposed ends of the lock tab 22. Laterally inner sides of the notches 38 are spaced apart from the wall opening 28 so that the lock tab 22 is connected by only thin webs 40 of material extending from front and rear ends of the lock tab 22. The illustrated notches 38 increase the ability of resiliently deflecting the lock tab 22 inwardly. The forward and rearward ends of the lock tab 22 form abutments that engage the ends of the tab opening 24 to secure the applicator pad 14 to the pad painter 12 as described in more detail hereinafter. It is noted that the lock tab 22 can alternatively be formed in any other suitable manner.
The illustrated base portion 18 also includes a tab flange 42 downwardly extending from a bottom side of the wall 26. The illustrated tab flange 42 extends inwardly from the lateral edge of the wall 26 adjacent each end of the wall opening 28 and around an inward side of the wall opening 28 therebetween. The illustrated tab flange 42 is generally U shaped with the lock tab 22 located at the outer open end. The illustrated tab flange 42 stiffens and/or strengthens a portion of the wall 26 at the lock tab 22. It is noted that the tab flange 42 can alternatively any other suitable shape that encircles the lock tab 22 and/or any other suitable configuration.
The illustrated base portion 18 also includes a perimeter flange 44 downwardly extending from a bottom side of the wall 26. The perimeter flange 44 extends at the edge of the wall 26 along a perimeter of the wall 16 except adjacent to the wall opening 28. That is, adjacent the notches 38 and the lock tab 22 which collectively have the same length as the illustrated wall opening 28. The illustrated perimeter flange 44 extends slightly past the outer ends of the tab flange 42 due to the gap or space between the tab flange 42 and the ends of the illustrated wall opening 28 in the forward-rearward direction. The perimeter flange 44 along with the tab flange 42 stiffens and/or strengthens the base portion 18. It is noted that the perimeter flange 44 can alternatively have any other suitable shape and/or configuration.
The illustrated top surface of the wall 26 of the illustrated base portion 18 is substantially planar. It is noted that the illustrated base portion 18 is free of any other flanges or ribs within the perimeter formed by the tab flange 42 and the perimeter flange 44. Within the flanges 42, 44, the bottom surface of the wall 26 of the illustrated base portion 18 is substantially planar. It is noted that the base portion 18 can alternatively have any other suitable shape and/or configuration.
The lateral edges of the wall 26 and the portion of the perimeter flange 44 along the lateral sides of the wall 26 cooperate to form arcuate lateral sides 46 of the base portion 18. The arcuate lateral sides 46 are convex and are sized and shaped to cooperate with the concave inner sides of the arms 32 of the applicator pad 14. With the arms 32 of the applicator pad 14 partially surrounding the convex lateral sides 46 of the base portion 18, the applicator pad 14 can slide relative to the base portion 18 in the forward-rearward direction but relative movement in each other direction is limited or prevented. Once the lock tab 22 of the base portion 18 snaps into the tab opening 24 of the applicator pad 14, relative movement in the forward-rearward direction is limited by the lock tab 22 engaging ends of the tab opening 24 to secure the pad applicator 14 to the base portion 18 of the pad painter 12. To remove the applicator pad 14 from the base portion 18, the lock tab 22 is resiliently pushed inward by a user until the lock tab 22 is out of the tab opening 24 of the pad applicator 14 and the pad applicator 14 can be slid off of the base portion 18. Once the lock tab 22 is released by the user, the lock tab 22 resiliently snaps back outwardly to its un-deflected position.
As best shown in
The illustrated base portion 18 is molded of a suitable plastic but it is noted that any other suitable material can alternatively be utilized such as, for example but not limited to, metal, composite, some combination thereof, and the like and/or any other suitable method of forming the base portion 18 can alternatively be utilized.
As best shown in
The illustrated connecting portion 36 is molded of a suitable plastic but it is noted that any other suitable material can alternatively be utilized such as, for example but not limited to, metal, composite, some combination thereof, and the like and/or any other suitable method of forming the connecting portion 36 can alternatively be utilized.
The illustrated handle portion 29 rearwardly extends from the rear side of the connecting portion 36 and thus extends from a rear or proximal end of the base portion 26. The illustrated handle portion 20 rearwardly extends from the top if the connecting portion 36 in a horizontal manner such that it is generally parallel and vertically offset from base portion 18. The illustrated offset is about 3 inches but any other suitable offset can alternatively be utilized. The illustrated handle portion 20 is ergonomically shaped but the handle portion 20 can alternatively have any other suitable shape such as, for example but not limited to cylindrical or the like. A rear end portion of the illustrated handle portion 20 is provided with internal threads 56 for attachment of an externally threaded end of an extension pole (not shown). The internal threads 56 can alternatively be eliminated if desired. It is noted the handle portion 20 can alternatively have any other suitable shape and/or configuration.
The illustrated handle portion 20 is molded of a suitable plastic but it is noted that any other suitable material can alternatively be utilized such as, for example but not limited to, metal, composite, some combination thereof, and the like and/or any other suitable method of forming the handle portion 20 can alternatively be utilized.
The illustrated base, connecting, and handle portions 18, 36, 20 are each molded of plastic. The illustrated pad painter 12 is formed as a one-piece plastic component. It is noted however that the base, connecting, and handle portions 18, 36, 20 can alternatively be secured together in any other suitable manner.
The illustrated tab opening 24 is formed at a lateral side edge of the wall 26 of the pad painter base portion 18. The illustrated lock tab 24 is formed at one of the arms 32 of the applicator pad 14. The tab opening 24 and the lock tab 24 are each sized, shaped and positioned so that the lock tab 22 is received in the tab opening 24 to removably retain the applicator pad 14 to the base portion 18 of the pad painter 12 when the applicator pad 14 is slid onto the base portion 18 of the pad painter. The tab opening 24 and the lock tab 24 are also each sized, shaped and positioned so that the lock tab 22 can be resiliently deflected out of the tab opening 24 to selectively release the applicator pad 14 from the base portion 18 of the pad painter 12 and enable the applicator pad 14 to be slid off the base portion 18 of the pad painter 12.
A wall 58 horizontally and laterally extends outward from the arm 32 of the pad applicator 14. The wall 58 has the lock tab 22 formed at an inner side thereof and has a wall opening 28 formed adjacent thereto. The opening 28 is formed laterally outward of the lock tab 22 so that the lock tab 22 can be resiliently deflected outward and out of the tab opening 24 in base portion 18 of the pad painter 12 to selectively release the applicator pad 14 from the base portion 18 of the pad painter 12. The illustrated wall opening 28 is shaped as an elongate slot parallel with the lateral edge of the wall 26 and spaced-apart from the lateral edge of the wall 26 laterally outward of the lock tab 22. The length of the illustrated wall opening extends in the forward-rearward direction so that the narrower width extends in the lateral direction. It is noted that the wall opening 28 can alternatively have any other suitable shape and/or configuration. The illustrated wall 58 also includes pair of notches 38 extending outwardly from the lateral edge arm 32 and at opposed ends of the lock tab 22. Laterally outer sides of the notches 38 are spaced apart from the wall opening 28 so that the lock tab 22 is connected by only thin webs 40 of material extending from front and rear ends of the lock tab 22. The illustrated notches 38 increase the ability of resiliently deflecting the lock tab 22 outwardly. The forward and rearward ends of the lock tab 22 form abutments that engage the ends of the tab opening 24 to secure the applicator pad 14 to the pad painter 12 as described in more detail hereinafter. It is noted that the lock tab 22 can alternatively be formed in any other suitable manner.
The illustrated tab opening 24 is located in the wall 26 on the left-edge near a rear end of the wall 26. It is noted that the tab opening 24 can alternatively have any other suitable location to cooperate with the lock tab 22. The illustrated tab opening 24 is in the shape of a rectangular notch with the notch open at its outer side. It is noted that while the illustrated tab opening 24 is in the form of a rectangular notch, the tab opening 24 can alternatively have any other suitable shape. The tab opening 24 is sized, shaped, and located to cooperate with the lock tab 22. While the illustrated pad painter 12 is provided with only one tab opening 24, it is noted that there can alternatively be a plurality of tab openings 24 for cooperating with a plurality of lock tabs 22 and/or for positioning the applicator pad 14 at different locations on the pad painter 12. It is noted that the tab opening 24 can alternatively be formed in any other suitable manner. It is also noted that the lock mechanism 16 can alternatively have any other suitable configuration.
It is noted that each of the features of the various disclosed embodiments of the present invention can be utilized in any combination with each of the other disclosed embodiments of the present invention.
From the above disclosure it can be appreciated that the systems, methods and devices according to the present invention can provide reliable, relatively inexpensive, easy to use, and effective means for painting, particularly in narrow and difficult to reach areas.
The preferred embodiments of this invention can be achieved by many techniques and methods known to persons who are skilled in this field. To those skilled and knowledgeable in the arts to which the present invention pertains, many widely differing embodiments will be suggested by the foregoing without departing from the intent and scope of the present invention. The descriptions and disclosures herein are intended solely for purposes of illustration and should not be construed as limiting the scope of the present invention.
This application claims a continuation-in-part of U.S. Design patent application Number 29/762,494 filed on Dec. 16, 2020, the disclosure of which is expressly incorporated herein in its entirety by reference.
Number | Date | Country | |
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Parent | 29762494 | Dec 2020 | US |
Child | 17699530 | US |