None
The present invention relates generally to the field of containers and more specifically a container for the distribution, sale, and use of paint.
Typically, paint for application to a house or building for both interior and exterior applications is sold in a cylindrical one gallon metal container. The metal container includes a round base and a cylindrical side wall attached to and extending from the base. The side wall terminates in an upper rim or chime having a u-shaped channel that frictionally receives and engages a plug or lid having a downwardly extending u-shaped annular ring that is frictionally engaged by the walls of the u-shaped channel.
The lid of a conventional paint container is removed by prying the annular ring out of the channel. This is accomplished by using a lever between an outer upper edge of the cylinder and the outer edge of the lid. In order to ensure that the lid does not fall off of the container, the interference/friction fit between the annular ring of the lid and the u-shaped channel of the container is sufficient to require the use of tools to remove the lid. Accordingly, a lever such as a screwdriver is used to pry the lid off of the upper rim by using the edge of the side wall as a fulcrum to apply sufficient force to the outer edge of the lid to remove the annular ring form the u-shaped channel. Depending on the amount of friction that must be overcome, a user usually has to apply pressure at a number of points about the circumference of the lid and container. The repeated insertion of the lever may result in damage to the lid or the coating on the inner surface of the metal lid that is intended to prevent rust or contamination of the paint.
The paint may be poured from the container into a tray or other smaller container to be used by the painter to apply the paint to the intended surface either by brush, pad, roller or other mechanical or electrical system. Almost anytime paint is poured, paint drips down the outside of the cylindrical wall and covers any identifying label. If the drips are significant, the paint may streak down the outer edge of the cylindrical wall and drip to the supporting surface that the paint container has been placed on. In any event, a certain amount of paint will be trapped within the unshaped annular ring of the upper edge of the cylindrical side wall.
When the lid is placed back onto the top of the container, the downwardly extending unshaped ring on the lid will be soiled by the paint in the annular receiving area of the cylindrical wall. This creates a potential problem the next time the lid is removed and placed on a supporting surface. The paint on the annular surface may soil the surface upon which the paint lid rests or the hands of the user when they replace the lid again after use. If latex paint is in the container then the latex may dry in the channel and act as an adhesive between the lid and container making subsequent removal of the lid more difficult. The dried paint in the channel may prevent an air tight seal as result of paint buildup preventing the lid from being fully seated within the channel. Further, paint trapped in the channel may be splattered about the room when the lid is replaced and the trapped paint will likely spill over the edge and streak down the side of the container.
Additionally, if the can its If is used as the container from which a brush is dipped by the painter, a significant amount of paint will accumulate in the channel as the brush is removed and excess paint is wiped against the edge of the can. Further, the inner annular edge of the container channel makes it difficult to uniformly wipe paint off of the brush. This results in an uneven application of paint on the brush and on the surface to be painted.
Further the cylindrical container provides other disadvantages in the shipping, display and handling of the container by the end user. First, since the containers are round, the area between the cans represents wasted space when the container are shipped from the factory to the retail outlet. This wasted space must be paid for in terms of shipping costs. Similarly, shelf space at the retail outlet is wasted by the area between the cans. Further, the typical can does not include a stackable feature that securely allows the cans to be stacked to any significant height. Since the cans are cylindrical, the label must also be cylindrical and therefore does not present the ideal display surface for the consumer at the retail outlet. As the consumer typically walks down the isle, the customer views the container at an angle which reveals only a portion of the label. Many display shelves also permit more than one can to be stacked in a front to back fashion. The cylindrical shape also limits the number of rows of cans that may be stacked on a display shelf.
The handle of the typical paint container is a thin curved wire member comprised of a 105 gauge material that digs into the user's hand under the weight of the paint and the container. It is difficult to carry more than one paint container in each hand utilizing the curved wire. Additionally, the curved wire handle requires handle pivot or “ear” supports to be added to the outer surface of the cylindrical can. These pivot supports add assembly and material costs to the container. The pivot supports further affects how the containers must be packed for shipping and for display. Since the pivot supports extend outward from the container, additional space between products or placement such that the pivot supports are in the “dead” space zone between the containers is required.
The cylindrical paint can does not provide a surface to support a paint brush. In order to balance a paint brush on the open container, the brush must be supported by two points on the outer lip. This is most easily accomplished with the bristles balanced at one point and the ferrule or handle balanced at another point. As discussed above, paint often collects in the channel of the container resulting in the ferrule or handle being soiled. Alternatively, if the channel does not contain paint, the placement of the bristles on the edge of the container will likely result in paint dripping into the channel and/or on to the edge of the container, which will likely soil the ferrule or handle if the ferrule or handle is subsequently placed on the soiled region.
Paint that falls into the channel also presents a problem when the lid is being secured to the container after use. The paint in the channel is forced out of the channel as the annular ring of the lid is being located into the channel. Unless the lid is covered, the paint in the channel will splatter about the room as the lid is securely attached to the container. This result is due to the fact that the lid must be fully seated within the channel and a significant force is required. Typically a rubber mallet is used and the lid is struck a number of times with significant force.
Another problem with the existing paint container is that if the paint is shaken in the container with the lid securely attached, the underside of the lid will become covered with paint and becomes difficult to handle when it is removed from the container.
From the foregoing, it would be desirable to provide a paint container that would minimize shipping costs and permit a maximum number of containers to be stacked on a retail outlet shelf per linear foot of display. It would be further desirable to provide a product and method for displaying a paint product that allows for non-curved labeling. It would be desirable to provide a container that must be positioned correctly on the shelf, and is not easily rotated to a position that makes it difficult for a consumer to see the label. It would also be desirable to provide a container system that facilitates stacking the cans one on top of one another. Another feature that would be desirable is a container system that facilitates stacking the containers one in front of the other.
It would also be desirable to provide a container having a non drip pouring mechanism in order to maintain a clean work area. It would also be desirable to provide a paint container that eliminates the need for handle supports or ears on the cylinder. It would also be desirable to provide a handle that is easy for the user to use and does not cut into the user's hand. Additionally, it would be desirable to provide a container with a lid that also serves as a paint container. It would still further be desirable to provide a lid that may be attached securely onto the container without the need for tools. It would also be desirable to provide a container with a spout that provides for a brush to be inserted into the container and includes a non-curved edge to provide for even wiping of the brush. It would also be desirable to provide a container that does not dent when dropped or hit. It would also be desirable to provide a visual confirmation that the lid is securely attached to the container. It would yet further be desirable to provide a container that is not affected by the drying of latex paint between the lid and container. It would also be desirable to provide the foregoing features in a standard lid having an annular ring that is frictionally secured within a u-shaped channel of the container. It would be desirable to provide a paint container with the foregoing features alone or in any combination.
An exemplary embodiment relates to a paint container. The paint container includes a body having a bottom, a plurality of side walls, and a top. An attachment mechanism is located proximate the top. A cap is configured to be secured to the attachment mechanism. The container further includes a spout extending from the top and substantially surrounded by the attachment mechanism. The spout permits paint to be poured from the paint container. Paint spilled between the spout and the attachment mechanism flows back into the paint container via a channel. A further embodiment provides a spout sized to permit entry of at least a standard two inch brush into the container.
Another exemplary embodiment relates to a stackable paint container. The stackable paint container includes a body having a body, a plurality of side walls, and a top. A spout extends from the top, and the bottom includes a recess configured to receive the top of a second paint container. A further exemplary embodiment relates to a stackable container wherein the recess in the bottom of a first container includes an open back to permit the first container to be slid forward off of a bottom container without first lifting the first or top container upwardly.
A still further embodiment relates to a paint container having a body with a bottom, a plurality of side walls, and a top including a flat region. A spout extends from the flat region and is substantially surrounded by an attachment mechanism. The plurality of sides are attached to one another to form a circumference that is non-circular.
Yet another embodiment relates to a paint container including a body having a bottom, a plurality of side walls, and a top. A spout extends from the top and a first handle is located proximate the side walls. A second handle extends over the top and is attached to the container along a line perpendicular to the plane defined by the first handle and the spout.
A still further embodiment relates to a paint container, comprising a body having a bottom, a plurality of side walls, and a top. A spout is located proximate the top, and a holder is formed in the top configured to support a paint brush.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
Referring to
A cap or cover 32 is threadably secured to an attachment or land 34 of the top region 30. As show in
Turning now to the body member 12, the bottom 14 is formed integrally with the front, rear and side walls as a one piece unit. Alternatively, the bottom 14 may be mechanically attached or chemically bonded to the walls. Referring to
As illustrated in
Container 10 further includes a recessed region 46 in bottom 14. The recessed region 46 is configured to permit the containers to be stacked vertically in a nested fashion. The depth of recessed region 46 may be a predetermined distance to allow the cap 32 to be fully seated within the recess 46. In this manner bottom 14 would rest upon the surface 48 of the top region.
Recess 46 may be tapered and have a generally round or square orientation. In order to facilitate removing of the container 10 from a lower stacked container 10, recess 46 may have an open region proximate rear wall 18. This would allow a consumer to simply pull a top container 10 forward to remove it from the lower container 10. Since a filled paint container can weigh eight pounds or more, the open rear region of the recess 46 would make it easier for the consumer to separate the containers while still having the benefit of the nesting feature. Alternatively, the rear portion of the recess could have a partially open area that would require a top container to be lifted only a small amount to disengage it from a lower container.
Referring to
Referring to
Spout 36 includes an elongated opening 57 through which a brush 170 may be inserted to paint directly from the container. Opening 57 may be configured to permit up to a standard one inch brush, or up to a standard two inch, or even up to a standard four inch brush or greater to be inserted into the container directly through the spout 36. Alternatively, a separate opening may be included in the top portion of the container. One such embodiment is illustrated in
Container 10 further includes a splash guard 64 that partially surrounds cap 32. Guard 64 ensures that no paint will splash outward toward the consumer while the container 10 is being handled. Further, guard 64 further protects second handle 38 from being soiled in the region that will be handled by the user.
Another embodiment of a spout 66 is illustrated in
Referring to
Turning now to
The body portion of container 80 is similar to the body portion and handle described above with respect to container 10. Another feature of container 80 is a second handle 94 that pivots about a pivot 96 (
Turning now to
As illustrated in
Paint brush support 108 may also include a recess or pair of recesses 122 so support the cap 112 in either an inverted or upright position when the cap 112 is not in the closed position. If the cap 112 is located within recesses 122 in the upright position any paint in the cap 112 may drip down into the brush support and be reclaimed in the opening 114. It is likely that paint will be in cap 112 if the container has been shaken to mix the paint or if the container had been stored on its side or simply tipped over. The recess holder on top of the container 106 may be used in conjunction with a paint brush support or may be included without the paint brush support. The container 106 may include a recess 120 as illustrated in
A further embodiment of a paint container 124 is illustrated in
Another embodiment of a paint container 134 is illustrated in
The features discussed above such as the use of a cap, pivoted cover, pour spout, reclamation of dripped paint, and paint brush support could all be incorporated on to a traditional paint can lid or plug 148 as illustrated in
As illustrated in
The containers described herein may include rounded or curved transitions within the container, so that paint is easier to remove with a brush. This increases the ability to recycle the plastic container since the paint will not be captured in the connection between the base and the side walls of the container as in a traditional paint can. All of the designs and features discussed herein may be provided on containers of various sizes including a container configured to hold approximately a single gallon of paint or other fluid. Further as used herein the terms “two inch”, “three inch” or “four inch” brush refers to the width of the brush.
Further modifications may be made in the design, arrangement and combination of the elements without departing from the scope of the invention as expressed in the appended claims For example a top member including one or more of the features discussed above such as the spout, reclamation structure, paint brush support, cap support, and others may be integrally formed with the body member or may be fastened to the container as a separate component. Additionally, the container may include transparent areas to allow the user to see the contents of the container. Further the cap attachment may include a transparent area to indicate whether the cap is securely attached to the container to prevent paint from accidentally being spilled. Although the container has been referred to as a paint container other liquids are also contemplated as being used within the container. While some of the features have a unique application to the storage and application of paint, other features may be used for other liquids as well. Additionally, the label that is applied to the container may include a blank white portion to permit the user or manufacturer to dab or paint a sample of the paint in the container to clearly show what color is contained within the container and how it will appear when painted on a white background. These and other modifications may be made in the design, arrangement and combination of the elements without departing from the scope of the invention as expressed in the appended claims.
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