The present disclosure relates generally to methods and apparatuses for dispensing paint from pressurized or unpressurized paint containers. More specifically, aspects of the invention include a paint container storing liquid paint, optionally with or without a propellant in a quantity sufficient to expel a substantial portion (e.g., at least half) of the paint therein. The paint container storing the paint can be sealed by a pierceable membrane, and can lack a valve disposed within an interior space storing the paint. An external valve body includes a liquid droplet production apparatus and a piercing member. The piercing member of the valve body pierces the pierceable membrane as a result of the valve body being installed onto the paint container, establishing fluid communication between the interior space storing the paint and the liquid droplet production apparatus. Embodiments of the liquid droplet production apparatus can include an electronic spray device having a vibrating perforate membrane used to generate liquid droplets. Gravity urges the paint toward the perforate membrane while the assembly of the paint container and the valve body is inverted (i.e., the interior space storing the paint is arranged at an elevation vertically above an elevation of the perforate membrane). Actuation of the liquid droplet production apparatus in response to manual selection of a button, switch or other input device causes the production of the paint droplets that, when expelled via the liquid droplet production apparatus, are deposited onto a surface.
It is well known in the art to dispense paint from a pressurized can using a laterally displaced nozzle integrated into the top of the can. An example of such a known apparatus is aerosol paint can 200, shown in
The following presents a simplified overview of the example embodiments in order to provide a basic understanding of some aspects of the example embodiments. This overview is not an extensive overview of the example embodiments. It is intended to neither identify key or critical elements of the example embodiments nor delineate the scope of the appended claims. Its sole purpose is to present some concepts of the example embodiments in a simplified form as a prelude to the more detailed description that is presented later.
An apparatus and method for dispensing paint from containers that provides an economical, reliable, and easy method of depressurizing the containers is desired. Limiting the presence of a propellant within a paint container may also be desired to avoid at least some of the difficulties that may be encountered when disposing of depleted paint containers.
According to some embodiments of this invention, a fluid dispensing apparatus dispenses a paint fluid from an associated paint container. The associated paint container includes an internal space storing paint. The internal space is substantially devoid of a propellant that is suitable to expel a substantial portion of the paint from the internal space. A pierceable membrane encloses internal space. The fluid dispensing apparatus includes a valve body defining a bore that extends at least partially through the valve body, and an adaptor including a piercing member positioned to pierce the pierceable membrane and establish fluid communication between the internal space and the bore. The adaptor also includes a releasable fastener that cooperates with a portion of the paint container to releasably couple the valve body to the paint container. A liquid droplet production apparatus is in fluid communication with the bore, and controls a discharge of the paint from the paint container. The liquid droplet production apparatus includes a perforate membrane, and an actuator that is selectively operable to vibrate the perforate membrane and cause liquid droplets of the paint to be emitted from the perforate membrane and projected generally away from the paint container.
According to other embodiments, a liquid container includes a housing defining an internal space storing a liquid to be dispensed as droplets. The internal space is substantially devoid of a propellant suitable to expel a substantial portion of the liquid from the internal space. A pierceable membrane encloses the internal space storing the liquid. A fluid dispensing apparatus includes a valve body defining a bore that extends at least partially through the valve body. An adaptor includes a piercing member extending at least partially through the pierceable membrane, establishing fluid communication between the internal space and the bore. The adaptor also includes a releasable fastener cooperating with a portion of the liquid container to releasably couple the valve body to the liquid container. A liquid droplet production apparatus is in fluid communication with the bore to control a discharge of the liquid from the liquid container. The liquid droplet production apparatus includes a perforate membrane, and an actuator that is selectively operable to vibrate the perforate membrane, and cause liquid droplets to be emitted from the perforate membrane and projected generally away from the liquid container.
The accompanying drawings incorporated herein and forming a part of the specification illustrate the example embodiments.
This description provides examples not intended to limit the scope of the appended claims. The figures generally indicate the features of the examples, where it is understood and appreciated that like reference numerals are used to refer to like elements. Reference in the specification to “one embodiment” or “an embodiment” or “an example embodiment” means that a particular feature, structure, or characteristic described is included in at least one embodiment described herein and does not imply that the feature, structure, or characteristic is present in all embodiments described herein.
Referring now to the drawings wherein the showings are for purposes of illustrating embodiments of the invention only and not for purposes of limiting the same, and wherein like reference numerals are understood to refer to like components,
The fluid dispensing apparatus 50 may, in some embodiments, include a nozzle 31, a valve body 30, and an adaptor 20. The nozzle 31 may be similar to the nozzle 202 discussed above. For example, embodiments of such nozzles 31, 202 include laterally-displaceable nozzles that, when urged to be offset in a lateral direction relative to a longitudinal axis of the paint container 10, open an interior passage, described below, through which the paint is to travel to be expelled from the fluid dispensing apparatus 50.
With reference now to
The coupling surface 12 may be of any size, shape and relative position that cooperates with a portion of the fluid dispensing apparatus 50 to couple the fluid dispensing apparatus 50 to the container 10. According to the embodiment shown in
Removably coupling the fluid dispensing apparatus 50 to the container 10 involves establishing a substantially fluid-tight connection between the fluid dispensing apparatus 50 and the container 10, and allowing for the subsequent removal of the fluid dispensing apparatus 50 from the container 10 to be used with a different container 10. In other words, the fluid dispensing apparatus 50 is installable on a first container 10 to control the release of the paint from the container 10. When the container 10 is no longer in use, the fluid dispensing apparatus 50 can be unscrewed or otherwise removed from the container 10 to be installed on a second container 10.
The adaptor 20, embodiments of which are illustrated in
The adaptor 20 includes a fluid passage bore 26 that extends between the top region and the bottom region of the adaptor 20. A piercing member 27 is arranged at least partially within the fluid passage bore 26, as shown in
The adaptor 20 can also optionally include a seal 23, such as a ring of an elastically compressible material for example, that interferes with fluid flow between the container 10 and the adaptor 20, promoting fluid flow of the paint through the fluid passage bore 26. The seal 23 may be formed of an elastomeric material, and is compressed between a portion of the container cap 11, such as an upper region of the coupling surface 12 for example, and a portion of the adaptor 20, such as a portion of the coupling element 21 for example.
As shown in
With reference to
As shown in
The present embodiment of the valve body 30 is compatible with an adaptor 20 to be releasably coupled to a container cap 11 of a container 10 as described above. Instead of a nozzle 31 that is to be laterally displaced relative to a longitudinal axis to open an internal passageway forming a fluid flow path through the fluid dispensing apparatus 50, however, the valve body 30 of
The liquid droplet production apparatus 190 uses ultrasonic vibration to generate liquid droplets of paint. Generally, the liquid droplet production apparatus 190 includes a membrane 44 defining a plurality of apertures 47. Liquid paint 204 is pooled on an interior surface 206 (
Gravity urges the paint toward the perforate membrane while the assembly of the paint container and the valve body 30 is inverted (e.g., a portion of the paint container is at a vertical elevation that is vertically above an elevation of a portion of the valve body 30). At least one, and optionally a plurality of apertures 47 are formed in the perforate membrane 44. The plurality of apertures 47 can optionally be arranged in a regular array as shown in
An example of the actuator 201 is shown in
Examples of the substrate 42 material include a hard magnet, in which case separate magnetic elements may not be required. Magnets provide an attractive force to hold a perforate membrane 44 in place. The perforate membrane 44 can be a ferromagnetic material, so that an attractive force is provided. In a preferred embodiment, this material is a magnetic stainless steel, as high attachment forces are provided by materials with high saturation inductions. This bending mode actuator can be configured in an axi-symmetric geometry, wherein the line 45 shows the axis of symmetry, or in linear format, where the line 45 is the center-line of an actuator 201 that extends out of the page.
Another example of the actuator 201, shown in
The active component 210 of the actuator 201 is supported by a metallic or other support material referred to as a “passive component 212,” which is also coupled to the membrane 44. The membrane 44 can be permanently attached to the passive component 212 through a bond produced by an adhesive, laser welding, brazing, soldering, or and the like. This attachment mechanism must transmit a time varying force across the interface, where the force is primarily normal to the bonding surface.
In addition to supporting the active component 210 and the membrane 44, the passive component 212 deforms in response to the forces exerted on it by the active component 210. Deformation of the passive component 212 amplifies the vibratory forces produced by the active component 210, causing the membrane 44 to repeatedly flex in directions (indicated by arrows 214) parallel to the directions 207 of the forces generated by the active component 210, thereby causing the liquid droplets of paint to pass through the apertures 47. The membrane 44 may entirely vibrate in phase, have one wavelength of motion across its radius (i.e. the central region may be out of phase with the periphery, as shown in
Another example of the actuator 201 includes a breathing mode configuration, shown in
Although specific embodiments of the actuator 201 are described herein for the sake of clarity, the present disclosure is not limited to only those configurations. Any actuator 201 that is suitable to generate rapid flexing of the membrane 44 is within he scope of the claimed subject matter unless expressly stated otherwise.
In use, the coupling element 21 of the adaptor 20 provided to the valve body 30 of
The adaptor 20 can be coupled to the valve body 30 in a fixed relative angular orientation. For example, a portion of the adaptor can be embedded in an underside of the valve body 30. As the valve body 30 is pivotally adjusted about a central axis of rotation, the threading 57 of the connector element 21 cooperates with the threaded region 19 of the connector surface 12 of the container cap to urge the valve body 30 and adaptor toward the container 10.
The piercing member 27 of the valve body 30 pierces the pierceable membrane 15 as a result of the valve body 30 being installed a suitable extent onto, and urged toward the container 10. Once the membrane 15 is pierced, fluid communication is established through the hollow piercing member 27 between the interior space of the container 10 storing the paint and the liquid droplet production apparatus 190 of the valve body 30. The seal 23 is compressed between a portion of the adaptor 20 and a portion of the container cap 11 to interfere with an escape of the paint between the adaptor 20 and the container cap 11.
When the container 10 equipped with the valve body 30 including the liquid droplet production apparatus 190 is inverted, paint stored in the container 10 is caused to flow through the piercing member 27 under the force of gravity, and pool on the interior surface 206 of the membrane 44. Pressing the button 46 or other activation of the input device provided to the valve body 30 connects the actuator 201 to an onboard power source, such as a battery for example, provided to the valve body 30, energizing the actuator 201. The actuator 201 causes vibration of the membrane 44 on which the paint has pooled, causing the membrane 44 to vibrate at a frequency to expel a stream of paint droplets at a suitable flow rate suitable for the specific painting or other coating operation. Releasing the button 46 or other input device terminates vibration of the membrane 44, ceasing the deposition of paint droplets on the substrate.
If the container 10 remains inverted, liquid paint continues to pool on the interior surface 206 of the membrane 44, which is stationary relative to the valve body 30 while the actuator 201 is de-energized. In the absence of the vibrational forces generated by the actuator 201, the apertures 47 are closed, interfering with the flow of paint through the membrane 44. Returning the container 10 to an upright orientation allows at least a portion of the paint that pools on the interior surface 206 of the membrane 44 to flow through the interior passage defined by the piercing member 27 under the force of gravity, back to the interior space of the container 10.
After emission of the liquid paint in the container 10 is complete, the valve body 30 can be pivotally adjusted relative to the container 10 to cause the cooperating threading of the adaptor 20 and the coupling element 12 to urge the valve body 30 away from the container 10. Once the threading of the adaptor 20 has been fully disengaged from the threading of the coupling element 12, the valve body 30 can be separated from the container 10, and installed on a second container 10 to regulate the discharge of paint from the second container. Thus, the fluid dispensing apparatus 50 is reusable, limiting waste and allowing the container 10 to be thoroughly emptied in preparation for disposal or recycling.
The foregoing description of examples and embodiments have been presented for purposes of illustration and description. It is not intended to be exhaustive or limiting to the forms described. Numerous modifications are possible in light of the above teachings. Some of those modifications have been discussed, and others will be understood by those skilled in the art. The examples and embodiments were chosen and described in order to best illustrate principles of various examples as are suited to particular uses contemplated. The scope is, of course, not limited to the examples and embodiments set forth herein, but can be employed in any number of applications and equivalent devices by those of ordinary skill in the art. It will be apparent to those skilled in the art that the above methods and apparatuses may incorporate changes and modifications without departing from the general scope of this invention. It is intended to include all such modifications and alterations.
This application is a continuation divisional continuation-in-part of U.S. patent application Ser. No. 16/822,959 filed Mar. 18, 2020 that claims the benefit of Provisional Application No. 62/819,886 filed Mar. 18, 2019. The contents of the aforementioned application/are hereby incorporated by reference herein in its/their entirety.
Number | Name | Date | Kind |
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3648929 | Corbaz | Mar 1972 | A |
11779950 | Hudson | Oct 2023 | B2 |
20130079733 | Burt | Mar 2013 | A1 |
20170028417 | Johnson | Feb 2017 | A1 |
Number | Date | Country |
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2006006963 | Jan 2006 | WO |
Entry |
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International Search Report filed in the corresponding PCT application dated May 11, 2020; 4 pages. |
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International Preliminary Report on Patentability filed in the corresponding PCT application dated May 11, 2020; 6 pages. |
Number | Date | Country | |
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20230415189 A1 | Dec 2023 | US |
Number | Date | Country | |
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62819886 | Mar 2019 | US |
Number | Date | Country | |
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Parent | 16822959 | Mar 2020 | US |
Child | 18244553 | US |