This invention relates generally to painting tools and particularly to a device for preserving leftover paint during storage.
Painters are often left with extra paint in a container, such as a can, a pail, or bucket (hereinafter “bucket”) after using a portion of the paint from the bucket for a painting project. It is often desirable to store such leftover paint for use on future painting projects. However, there are many drawbacks to conventional means of storing leftover paint.
Exposure to air, and particularly to oxygen, causes paint to thicken and dry out. When paint that has thickened is used for future projects, brush marks tend to be visible in the paint upon application. Dried paint is not suitable for future use and is wasted. As paint begins to dry, the surface exposed to air dries first. Portions of dried paint may break off as flakes that contaminate the undried paint, making it difficult to use the remaining paint without filtering it first. Ultimately, leftover paint may completely dry out, rendering it completely useless and wasted.
For these reasons, conventional means of storing leftover paint often involve an attempt to minimize exposure of the paint to air. For example, paint may be stored in a container covered with a piece of plastic or cellophane wrap. However, plastic or cellophane wrap is not structurally sound and is therefore easy to deform, or even tear, leaving the paint exposed to air or allowing it to spill. The most common conventional method of storing leftover paint is to leave the paint in the original bucket and simply replace the lid of the bucket. However, this method leaves the leftover paint still exposed to the air in the bucket between the paint and the lid, eventually causing the paint to dry out.
Accordingly, what is needed is a device for preserving leftover paint that is structurally sound and minimizes exposure of the paint to air.
The present invention relates generally to painting tools and particularly to a device for preserving leftover paint during storage.
A paint preservation device prevents leftover paint from drying so the paint may be preserved for use on future painting projects. An advantage of the present invention is that it minimizes or eliminates exposure of the leftover paint to air, thereby preventing the paint from drying out.
Embodiments may comprise a bucket having an inner volume for containing paint. Embodiments of a paint preservation device further comprise a plunging lid that is configured for insertion into the inner volume of the bucket through the opening of the bucket. The plunging lid may comprise a horizontal plate having an outer edge that corresponds to the cross-sectional shape of the inner volume of the bucket to form a seal between the plunging lid and the vertical sidewall of the bucket.
The plunging lid may also comprise an aperture therethrough for allowing air to escape the inner volume of the bucket through the aperture when a user presses the plunging lid downward. Pressing down on the plunging lid increases the pressure of the air within the inner volume of the bucket and under the lid, thereby forcing the air out through the aperture. When paint is contained within the inner volume of the bucket, the air in contact with the top surface of the paint may be thus expelled from the bucket through the aperture, by a user pressing downward on the plunging lid until the lid comes into contact with the top surface of the paint, thereby minimizing or eliminating contact of the paint with air in the bucket. Embodiments of the present invention may further comprise a sealing device, such as a plug or a cap to seal the aperture.
In some embodiments, the plunging lid may further comprise a rim coupled to the horizontal plate and disposed vertically around the outer edge thereof. The rim serves to add strength and stability to the horizontal plate to prevent distortion and/or deformation of the horizontal plate. In addition, the rim may be configured to enhance the seal between the plunging lid and the inner surface of the vertical sidewall of the bucket.
It may be desirable for a user to extract a small quantity of stored paint from the bucket without excessively exposing the surface of the paint to the air. Accordingly, some embodiments further comprise a tube removably coupled to the plunging lid such that the aperture is aligned in fluid communication with the tube. In operation, when a user presses down on the plunging lid, after having expelled all of the air from the inner volume of the bucket, the paint will begin to be expelled through the aperture and into the tube. The paint may be further discharged from the tube through the second end thereof. A user may capture the discharged paint by holding the second end of the tube over another container for collecting the discharged paint.
In some embodiments, particularly those in which the bucket is of a larger size, the aperture may be large enough to receive the end of a suction hose of a paint sprayer therein. In such embodiments, a user may insert the end of the suction hose of a paint sprayer into the bucket, through the aperture, to extract paint from the bucket in response to operation of the paint sprayer.
It is understood that some embodiments do not comprise a bucket, but do comprise a plunging lid, configured for operation with a bucket, as described herein, and any of the other alternative elements of a paint preservation device, as described herein.
In some embodiments, the plunging lid may be configured for use with a conventional paint bucket, wherein the paint bucket has a lip, or rim, that extends inward from the top edge of the vertical sidewall thereof. For example, the plunging lid may be deformable, sufficient for insertion of the plunging lid into the inner volume of the paint bucket, thereby bypassing the lip thereof. The advantage of such embodiments is that the plunging lid may be used with any of a variety of existing conventional paint buckets having a lip that extends inward from the top edge of the vertical sidewall thereof.
A method of using a paint preservation device is also disclosed.
The foregoing and other features and advantages of the present invention will be apparent from the following more detailed description of the particular embodiments of the invention, as illustrated in the accompanying drawings.
A more complete understanding of the present invention may be derived by referring to the detailed description and claims when considered in conjunction with the Figures, wherein like reference numbers refer to similar items throughout the Figures, and:
As discussed above, embodiments of the present invention relate generally to painting tools and particularly to a device for preserving leftover paint during storage.
Disclosed is a paint preservation device for preserving leftover paint for storage. The device prevents leftover paint from drying so the paint may be preserved for use on future painting projects. An advantage of the present invention is that it minimizes or eliminates exposure of the leftover paint to air, thereby preventing the paint from drying out.
Referring to the drawings,
Embodiments of a paint preservation device 10 may further comprise a plunging lid 24 that is configured for insertion into the inner volume of the bucket 12 through the opening 22 of the bucket 12. The plunging lid 24 may comprise a horizontal plate 26 having an outer edge 28 that corresponds to the cross-sectional shape of the inner volume of the bucket 12 to form a seal between the plunging lid 24 and the vertical sidewall 16 of the bucket 12. The plunging lid 24 is held in place within the bucket 12 by friction between the outer edge 28 thereof and the vertical sidewall 16 of the bucket 12. The plunging lid 24 may also comprise an aperture 30 therethrough for allowing air to escape the inner volume of the bucket 12 through the aperture 30 when a user presses the plunging lid 24 downward. The friction between the plunging lid 24 and the vertical sidewall 16 of the bucket 12 may be overcome by a user pressing downward on the plunging lid 24. Pressing downward on the plunging lid 24 increases the pressure of the air within the inner volume of the bucket 12 and under the plunging lid 24, thereby forcing the air out through the aperture 30. In this manner, the air in the bucket 12 may be expelled. When paint 32 is contained within the inner volume of the bucket 12, the air in contact with the top surface 34 of the paint 32 may be thus expelled from the bucket 12 through the aperture 30, by a user pressing downward on the plunging lid 24 until the plunging lid 24 comes into contact with the top surface 34 of the paint 32, thereby minimizing or eliminating contact of the paint 32 with air in the bucket 12. Embodiments of the present invention may further comprise a sealing device, such as a plug or a cap 42 to seal the aperture. The air having been expelled, the paint 32 is thereby left unexposed to the air and remains within the bucket 12 for storage without risk of drying out by exposure to the air.
In some embodiments, as shown in detail in
In some embodiments, the sealing device may be a plug (not shown) for plugging the aperture 30. In other embodiments, as shown in
The sealing devices described above, including a plug and a threaded cap, are not intended to be limiting. The sealing device may be any suitable sealing device known to a person of ordinary skill in the art, now or in the future, for use to seal the aperture 30. It is preferable that the sealing device be reversible, such that a sealed aperture may be unsealed and sealed again.
It may be desirable for a user to extract a small quantity of stored paint 32 from the bucket 12 without excessively exposing the surface 34 of the paint 32 to the air. Accordingly, referring to
In embodiments having a rim 38 extending only upward from the outer edge 28 of the horizontal plate 26 of the plunging lid 24, the plunging lid 24 may be pressed all the way down into the bucket 12 until it comes into contact with the bottom plate 14 of the bucket 12 to expel all, or nearly all, the paint 32 from the bucket 12. In embodiments having a rim 38 that extends downward from the outer edge 28 of the horizontal plate 26 of the plunging lid 24, a gap 52 necessarily remains between the horizontal plate 26 of the plunging lid 24 and the bottom plate 14 of the bucket 12, thereby preventing the last remaining volume of paint 32 in the gap 52 from being expelled. Leaving such a small volume of paint 32 in the bottom of the bucket 12 may or may not be desirable, depending on the application for which the paint preservation device 10 is being used.
In some embodiments, as shown in
For embodiments in which the tube 44 is a section of hose or other flexible tubing, such as rubber or plastic tubing, or the like, it may be desirable, in operation, to strip the remaining paint 32 from the tube 44 by squeezing the tube 44 between the thumb and a finger, for example, beginning proximate the first end 46 of the tube 44 and sliding toward the second end 48 of the tube 44. This practice may also allow a small remaining amount of paint 32 within the tube 44 to dry out, thus necessitating rinsing of the final remaining paint 32 from the tube 44, as described above.
In some embodiments, the tube 44 may comprise a sealing device 56 removably coupled to the second end 48 thereof, such as, but not limited to, a plug, a cap, or the like, to prevent any remaining paint 32 within the tube 44 from drying out. Such a sealing device 56 may be alternated between an open position and a closed position.
Referring to
It is understood that some embodiments do not comprise a bucket 12, but do comprise a plunging lid 24, as shown in
Many conventional paint buckets comprise a lip or rim that extends inward from the top edge of the vertical sidewall thereof. The lip or rim is typically configured to accept a press-on lid that may be applied by tapping the lid with a mallet until it is pressed onto the lip or rim. In some embodiments, the plunging lid 24 may be configured for use with a conventional paint bucket, wherein the paint bucket has a lip or rim that extends inward from the top edge of the vertical sidewall thereof. For example, the plunging lid may be deformable, sufficient for insertion of the plunging lid into the inner volume of the paint bucket, thereby bypassing the lip or rim thereof. In some embodiments, the plunging lid 24 may be made of a deformable material, or have components, such as the outer portions thereof, made of a deformable material, such that the plunging lid 24 may be deformed for insertion into a conventional paint bucket while maintaining sufficient rigidity for operation of the plunging lid 24 as described above. For example, in some embodiments, only the outer portions of the plunging lid 24 may be deformable, sufficient for insertion of the plunging lid 24, while the center portion remains rigid. It is also contemplated that the plunging lid 24 may comprise any of a variety of mechanical elements (not shown) that are hingedly or slidingly coupled together in such a manner as to allow the diameter of the plunging lid to be variable. In such embodiments, the diameter may be reduced for insertion of the plunging lid 24 into the bucket and increased again to form a seal with the inner surface of the vertical sidewall of the bucket. The advantage of such embodiments is that the plunging lid 24 may be used with any of a variety of existing conventional paint buckets having a lip or rim that extends inward from the top edge of the vertical sidewall thereof.
One of the disadvantages of any of a variety of conventional paint buckets having a metal lip extending inward from the top edge of the sidewall is that, even when the conventional paint bucket lid is replaced, engaging the metal lip, the metal lip may be subject to corrosion or rust. For example, many such metal lips are made of an iron alloy and the paint within the paint bucket is water-based. Rusting may occur when the metal lip is exposed to air and moisture. For this reason, some embodiments of the present invention, as shown in
A method of using a paint preservation device is also disclosed. As shown in
In some embodiments, as further shown in
In other embodiments, the method may further comprise: disengaging the sealing device; inserting an end of a suction hose of a paint sprayer through the aperture and into the inner volume of the bucket; and extracting paint from the inner volume of the bucket and into the suction hose in response to operation of the paint sprayer.
In other embodiments, wherein the bucket comprises a rim extending inward from around the top edge of the vertical sidewall thereof, the method may further comprise: deforming the plunging lid until the plunging lid is sufficiently small to pass through the opening of the rim; and restoring the plunging lid to its original form after it has been inserted through the opening of the bucket.
The components defining any paint preservation device may be formed of any of many different types of materials or combinations thereof that can readily be formed into shaped objects provided that the components selected are consistent with the intended operation of a paint preservation device. For example, the components may be formed of: rubbers (synthetic and/or natural) and/or other like materials; glasses (such as fiberglass) carbon-fiber, aramid-fiber, any combination thereof, and/or other like materials; polymers such as thermoplastics (such as ABS, Fluoropolymers, Polyacetal, Polyamide; Polycarbonate, Polyethylene, Polysulfone, and/or the like), thermosets (such as Epoxy, Phenolic Resin, Polyimide, Polyurethane, Silicone, and/or the like), any combination thereof, and/or other like materials; composites and/or other like materials; metals, such as copper, zinc, magnesium, titanium, copper, iron, steel, carbon steel, alloy steel, tool steel, stainless steel, aluminum, any combination thereof, and/or other like materials; alloys, such as aluminum alloy, titanium alloy, magnesium alloy, copper alloy, any combination thereof, and/or other like materials; any other suitable material; and/or any combination thereof.
Furthermore, the components defining any paint preservation device may be purchased pre-manufactured or manufactured separately and then assembled together. However, any or all the components may be manufactured simultaneously and integrally joined with one another. Manufacture of these components separately or simultaneously may involve extrusion, pultrusion, vacuum forming, injection molding, blow molding, resin transfer molding, casting, forging, cold rolling, milling, drilling, reaming, turning, grinding, stamping, cutting, bending, welding, soldering, hardening, riveting, punching, plating, and/or the like. If any of the components are manufactured separately, they may then be coupled with one another in any manner, such as with adhesive, a weld, a fastener (e.g. a bolt, a nut, a screw, a nail, a rivet, a pin, and/or the like), wiring, sewing, any combination thereof, and/or the like for example, depending on, among other considerations, the particular material forming the components. Other possible steps might include sand blasting, polishing, powder coating, zinc plating, anodizing, hard anodizing, and/or painting the components for example.
The embodiments and examples set forth herein were presented to best explain the present invention and its practical application and to thereby enable those of ordinary skill in the art to make and use the invention. However, those of ordinary skill in the art will recognize that the foregoing description and examples have been presented for the purposes of illustration and example only. The description as set forth is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the teachings above without departing from the spirit and scope of the forthcoming claims.