Claims
- 1. A manually operable power unit for paint scraping and the like comprising a casing having a handle to enable portable use by an operator, an electro-magnetic motor mounted within the casing including a C-shaped stator and an armature coaxially mounted relative to said C-shaped stator, a bladeholder connected to said armature reciprocally movable in unison together, means for mounting the bladeholder generally coaxially of the longitudinal axis of the reciprocating armature to provide contemporaneous colinear movement of the bladeholder and the armature to substantially eliminate bending forces on the bladeholder imposed by the electromagnetic drive forces of the motor, the motor being operable on energization to move the armature and the bladeholder from a starting position to an extended position, and spring means connected to the bladeholder which is compressed when the bladeholder is moved to its extended position and said spring means operating to move the bladeholder to its starting position upon release of the electromagnetic forces generated by the motor.
- 2. The power unit of claim 1 further characterized by the C-shaped stator defining a stator cavity and with the armature axially movable into and out of the cavity and cooperable with said spring means for reciprocating said bladeholder.
- 3. The power unit of claim 2 further characterized by the stator cavity having converging opposed stator surfaces and with said armature being wedge shaped and having converging armature surfaces positioned for parallel engagement with said converging opposed stator surfaces.
- 4. The power unit of claim 1 further characterized by the bladeholder having an L-shaped scraping blade at its outer end and clamp means for securing the blade in assembly with said bladeholder.
- 5. The power unit of claim 1 further characterized by a hand operated adjustment means connected to said bladeholder and positioned at a rear end of the casing and extending externally thereof and operable upon rotative movement to vary the rearward extent of movement of the bladeholder.
- 6. The power unit of claim 1 further characterized by the stator having a stator cavity having converging opposed stator surfaces defining a 30.degree. chamfer angle at the opening defined thereby, and with said armature being wedge shaped and having converging armature surfaces positioned for parallel engagement with said converging opposed stator surfaces.
- 7. A manually operable power unit for paint scraping and the like comprising a casing having a handle to enable portable use by an operator, an electro-magnetic motor mounted within the casing including a C-shaped stator and an armature coaxially mounted relative to said C-shaped stator, the C-shaped stator a series of parallel stator laminations aligned front to back of the C-shaped stator, the armature having parallel armature laminations stacked back to back, a bladeholder connected to said armature reciprocally movable in unison together, means for mounting the bladeholder generally coaxially of the longitudinal axis of the reciprocating armature to provide contemporaneous colinear movement of the bladeholder and the armature to substantially eliminate bending forces on the bladeholder imposed by the electromagnetic drive forces of the motor, the motor being operable on energization to move the armature and the bladeholder from a starting position to an extended position, and spring means connected at one end to the bladeholder and at an opposite end to the casing, the spring means being operable to move the bladeholder from its extended position to its starting position upon release of the electromagnetic forces generated by the motor.
- 8. The power unit of claim 7 further characterized by the C-shaped stator having an opening at its rear end defined by a 30.degree. chamfer angle at the opening, the opening being further defined by converging opposed stator surfaces, the armature laminations being defined at front ends by converging armature surfaces at front ends mating with the converging opposed stator surfaces having the 30.degree. chamfer angle.
- 9. The power unit of claim 7 further characterized by the casing being comprised of a pair of molded plastic shell halves substantially enclosing the periphery of the stator assembly and the coil except at the top and bottom of the coil and further enclosing the bladeholder at the forward end of the casing, the casing further enclosing said spring means and having a rearward opening, a hand operated adjustment knob extended into the rear opening and providing means for varying the rearward extent of movement of the bladeholder.
- 10. The power unit of claim 7 further characterized by the casing having a curved bottom surface underlying the bladeholder to permit the casing to be engaged upon a surface to be scraped in various adjusted positions in accordance with the requirements of the user.
- 11. A drive assembly for a power scraper comprising an electromotor having relatively movable stator and armature assemblies, the stator assembly having a front and a rear and being formed of stacked laminations of generally C-shape having an opening at the throat of the C lying adjacent the rear of the stator assembly, the throat opening of the stator assembly being chamfered having a larger dimension on the outside of the stator assembly and a smaller dimension on the inside of the stator assembly, said armature assembly formed of a stack of laiminations having top and bottom faces angled complementary to the chamfer of the stator assembly, the armature assembly positioned adjacent the throat opening of the stator assembly and reciprocable between positions substantially within the throat opening and substantially outside of the throat opening, the stator, and a blade holder extending from said armature through said scraper and projecting therefrom with a paint scraper blade affixed to the bladeholder for movement therewith.
- 12. The device of claim 11 including means affixed to the armature assembly extending forward of the stator on the side of the stator opposite the throat opening and return spring means positioned forward of the stator engaging the means affixed to the armature biasing the armature away from the stator throat opening.
- 13. A device according to claim 12 wherein the armature assembly includes bumper means resisting impact collision between the armature and stator laminations.
- 14. A device according to claim 13 wherein the stator is substantially encased in a casing having a recess therein for receipt of the spring means for biasing the armature.
- 15. A power paint scraper commprising a housing having a bottom surface, a top rearwardly located handle portion, a front end, a rear end, a rear-to-front longitudinal axis and a top face extending from adjacent the front end rearwardly to the handle portion, an electric motor contained within the housing and having an armature movable parallel to said longitudinal axis driving a bladeholder connected to the armature for co-movement therewith and which projects from the front end beyond the housing, a blade having a scraping edge depending from the bladeholder, the bottom surface having a sloped forward portion having at least a portion thereof having an angle of slope intersecting the path of movement of the blade edge, the motor moving the blade towards and away from the front end along a substantially longitudinal path of movement.
- 16. A hand-held power scraper comprising:
- a housing having a front opening and a longitudinal axis;
- a bladeholder disposed in said housing and having a free end extending through said front opening outside of said housing, said bladeholder having a U-shaped cross section;
- a blade assembly attached to said free end of said bladeholder;
- a frame in said housing having a U-shaped channel in which said bladeholder slides;
- a mounting means connecting said frame to said housing;
- a drive means including an armature mounted on said frame, said drive means moving said armature parallel to said longitudinal axis, said armature engaging said bladeholder behind said drive means for longitudinally rapidly reciprocating said bladeholder; and
- a bearing means including at least one felt washer press fit in said housing against said frame and behind said front opening, said bearing means having a U-shaped channel in which said bladeholder slides in registry with said U-shaped channel in said frame, said felt washer providing a seal for said front opening preventing foreign material from entering said housing therethrough.
- 17. A power scraper as claimed in claim 16 wherein said bladeholder has a generally centrally disposed opening therein for reducing the mass of said bladeholder and thereby reducing the inertia of said bladeholder for easing said rapid reciprocation thereof.
- 18. A power scraper as claimed in claim 16 wherein said bladeholder has a recess therein, and said power scraper further comprising:
- a coil spring received in said recess in said bladeholder, said coil spring having one end abutting said bladeholder and an opposite end abutting said frame for opposing motion of said bladeholder imparted thereto by said armature.
- 19. A power scraper as claimed in claim 16 wherein said housing consists of joined symmetric shells each having a pair of spaced receptacles therein, and further comprising:
- a pair of parallel rods extending through said frame transversely to the direction of reciprocation of said bladeholder, each of said rods having opposite free ends; and
- pairs of bosses on opposite sides of said frame through which said free ends of said rods extend, and grommets respectively received in each of said receptacles in said housing shells, said grommets holding said free ends of said rods in said bosses.
- 20. A power scraper as claimed in claim 16 wherein said housing consists of joined symmetric shells and wherein said frame and said bearing means are press fit between said housing shells, and press fit comprising the sole connection and support thereof within said housing.
- 21. A power scraper as claimed in claim 16 wherein said blade assembly comprises:
- a blade carrier covering said free end of said bladeholder;
- a blade attached to said blade carrier and extending transversely to the direction of reciprocation of said bladeholder;
- a clamp covering at least a portion of said blade carrier such that said blade carrier is held between said clamp and said free end of said bladeholder; and
- a tightenable fastening means extending through said clamp and said bladeholder for tightly holding said clamp to said bladeholder with said blade carrier therebetween.
- 22. A power scraper as claimed in claim 21 wherein said bladeholder has a pair of spaced recesses therein and wherein said clamp has a pair of rearwardly disposed spaced tabs therein received in said recesses for further retaining said clamp against said bladeholder.
- 23. A power scraper as claimed in claim 16 wherein said housing consists of joined symmetric shells and wherein said housing shells each have a shoulder assembly disposed therein spaced from said front opening, and wherein said bearing means comprises:
- a first bearing element having a U-shaped channel in registry with said U-shaped channel in said frame through which said bladeholder slides, said first bearing element having a flange; and
- a second bearing element having a recess therein for receiving said felt washer and having a projection extending into said front opening, said second bearing element also having a U-shaped channel in registry with said U-shaped channel in said frame and said first bearing element through which said bladeholder slides,
- said flanges of said first bearing element and said second bearing element being press fit between said front opening and said shoulder assembly of said housing with said felt washer press fit therebetween.
- 24. A power scraper as claimed in claim 16 wherein said bladeholder has a rear recess and wherein said armature has a free end extending into said recess and engaging a front edge thereof for reciprocating said bladeholder upon actuation of said armature.
- 25. A power scraper as claimed in claim 24 wherein said front edge of said rear recess in said bladeholder is covered with a pad having a curved surface, and wherein said free end of said armature has a complementary curved surface receiving said pad in sliding relationship.
- 26. A power scraper as claimed in claim 24 wherein said rear recess of said bladeholder has a rear edge, and further comprising a rectangular pad covering said rear edge of said recess in said bladeholder.
- 27. A power scraper as claimed in claim 16 further comprising:
- a front bumper mounted on said frame adjacent said armature for limiting and cushioning movement of said armature upon actuation thereof.
- 28. A power scraper as claimed in claim 16 further comprising a stroke limiting means mounted on said frame behind said armature for limiting movement of said armature after actuation thereof.
- 29. A power scraper as claimed in claim 28 wherein said stroke limiting means comprises:
- upper and lower clamps defining a circular threaded receptacle therebetween;
- a threaded bumper comprised of resilient material received in said threaded opening between said clamps, said bumper being rotatable therein for adjusting the axial position thereof with respect to said armature; and
- a tightenable fastener extending through said upper and lower clamps for tightening said clamps around said bumper after adjusting the axial position of said bumper.
- 30. A hand-held power scraper comprising:
- a housing having a front opening;
- a bladeholder disposed in said housing and having a free end extending through said front opening outside of said housing, said bladeholder having a U-shaped cross section and having a rear recess, a centrally disposed recess for reducing the mass of said bladeholder, and a forward recess;
- a blade assembly carried on said free end of said bladeholder;
- a frame in said housing having a U-shaped channel in which said bladeholder slides;
- a pair of rods extending transversely through said frame, each of said rods having free ends extending through respective bosses on opposite sides of said frame, said bosses being received in respective receptacles in said housing;
- a coil spring received in said forward recess in said bladeholder, said coil spring having a first end abutting said bladeholder and a second opposite end abutting said frame for normally urging said bladeholder toward a rear of said scraper;
- a drive means including an armature, said armature having a free end extending into said rearward recess of said bladeholder, said armature upon actuation thereof by said drive means moving said bladeholder toward a front of said scraper, said armature and said coil spring in combination rapidly laterally reciprocating said bladeholder; and
- a bearing means including at least one felt washer press fit in said housing against said frame and behind said front housing opening, said bearing means having a U-shaped channel in registry with said U-shaped channel in said frame through which said bladeholder slides, said felt washer providing a seal for said front opening preventing foreign material from entering said housing therethrough.
- 31. A power scraper as claimed in claim 30 wherein said housing consists of symmetric joined shells and wherein said housing shells each have a shoulder assembly disposed therein spaced from said front opening, and wherein said bearing means comprises:
- a first bearing element having a U-shaped channel in registry with said U-shaped channel in said frame through which said bladeholder slides, said first bearing element having a flange; and
- a second bearing element having a recess therein for receiving said felt washer and having a projection extending into said front opening, said second bearing element also having a U-shaped channel in registry with said U-shaped channel in said frame
- and said first bearing element through which said bladeholder slides,
- said flange of said first bearing element and said second bearing element being press fit between said front opening and said shoulder assembly of said housing with said felt washer press fit therebetween.
- 32. A power scraper as claimed in claim 30 further comprising a stroke limiting means mounted on said frame behind said armature for limiting movement of said armature after actuation thereof.
- 33. A power scraper as claimed in claim 30 wherein said stroke limiting means comprises:
- upper and lower clamps defining a circular threaded receptacle therebetween;
- a threaded bumper comprised of resilient material received in said threaded opening between said clamps, said bumper being rotatable therein for adjusting the axial position thereof with respect to said armature; and
- a tightenable fastener extending through said upper and lower clamps for tightening said clamps around said bumper after adjusting the axial position of said bumper.
- 34. A power scraper as claimed in claim 30 wherein said blade assembly comprises:
- a blade carrier covering said free end of said bladeholder;
- a blade attached to said blade carrier and extending transversely to the direction of reciprocation of said bladeholder;
- a clamp covering at least a portion of said blade carrier such that said blade carrier is held between said clamp and said free end of said bladeholder; and
- a tightenable fastening means extending through said clamp and said bladeholder for tightly holding said clamp to said bladeholder with said blade carrier therebetween.
- 35. A power scraper as claimed in claim 34 wherein said bladeholder has a pair of spaced recesses therein and wherein said clamp has a pair of rearwardly disposed spaced tabs therein received in said recesses for further retaining said clamp against said bladeholder.
- 36. A scraper tool comprising:
- a housing having a front end, rear end and a longitudinal axis extending therebetween, and having a front opening;
- an electric motor disposed in said housing having a stator and an associated armature, said armature being moved in a direction parallel to said longitudinal axis upon energization of said motor;
- a bladeholder having a proximal end disposed behind said stator and connected to said armature for co-movement therewith parallel to said longitudinal axis, a distal end projecting out of said housing front opening, and a central portion in said housing having a recess therein;
- a spring disposed in said recess connected to said bladeholder and to said housing opposing movement of said bladeholer by said armature;
- means for mounting said bladeholder in said housing permitting reciprocating sliding movement thereof parallel to said longitudinal axis;
- a scraper blade; and
- means for mounting said scraper blade to said distal end of said bladeholder.
- 37. A scraper tool as claimed in claim 36 further comprising means for pivotally mounting said armature with respect to said stator.
- 38. A scraper tool as claimed in claim 37 wherein said means for pivotally mounting said armature with respect to said stator is further defined as a means for pivotally mounting said armature with respect to said stator with said armature extending generally perpendicular to said bladeholder.
- 39. A scraper tool as claimed in claim 36 further comprising means for rigidly mounting said armature co-linear with said bladeholder.
Parent Case Info
This is a continuation-in-part of application Ser. No. 522,975, filed Aug. 15, 1983, now abandoned.
US Referenced Citations (19)
Foreign Referenced Citations (2)
Number |
Date |
Country |
305024 |
Jul 1971 |
SUX |
424677 |
Jan 1975 |
SUX |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
522975 |
Aug 1983 |
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