The present disclosure relates to a sprayer for spraying fluids including paints and stains and a reservoir body for holding such liquids.
This section provides background information related to the present disclosure which is not necessarily prior art.
Typically, when changing paint in a paint sprayer, a reservoir of paint is emptied and cleaned before different paint is introduced. Cleaning the reservoir can expose the sprayer body and pump to the cleaning process. Filling the reservoir with paint can also be a messy process.
This section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features.
The present teachings generally include a sprayer that delivers a pattern of paint that can be obtained from a container. The sprayer generally includes a sprayer body that emits the pattern with the paint. The sprayer also includes a reservoir including a cavity that when connected thereto provides the paint to the sprayer body. The reservoir includes a cylinder and a piston assembly manually movable in the cylinder to draw the paint into the cylinder when the reservoir is connected to the container.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of certain aspects of the present teachings and not all possible implementations, and are not intended to limit the scope of the present teachings.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example aspects of the present teachings will now be described more fully with reference to the accompanying drawings.
With reference to
The cylinder 110 can comprise a cylinder structure 120, an upper cap member 122, and a threaded ring 124. The cylinder structure 120 can be unitarily formed, but in the example provided, can include a cylinder member 130 and an externally threaded ring member 132 that can be fixedly coupled to a lower end of the cylinder member 130. The cylinder member 130 can be formed of a transparent plastic material, such as an acrylic plastic, which can permit the user of the sprayer 100 to determine the extent to which a cavity 134 of the cylinder structure 120 is filled with paint (or other suitable liquid) that is to be dispensed from the sprayer 100.
With reference to
The threaded exterior mount 142 can be integrally formed with the end member 140 and can extend about the outer circumferential surface of the upper cap member 122. The threaded exterior mount 142 can comprise a plurality of threads that can be threadably engaged to a collar 150 of the sprayer body 102 to couple (and uncouple) the reservoir 104 to the sprayer body 102. The coupling neck 144 can include a neck structure 154 and one or more seal members 156. The neck structure 154 can define an outlet port 160 that can be employed to discharge paint contained in the reservoir 104. The neck structure 154 can be a tubular member that can extend from the end member 140 and can be configured to engage and establish a fluid connection with an inlet 162 of a pump assembly 164 in the sprayer body 102
In one example, a single seal member 170 (e.g.: an o-ring, or a lip seal) is received in a groove 172 in the neck structure 154 and can form a seal between an exterior surface of the neck structure 154 and an interior surface of the inlet 162 of the pump assembly 164. It will be appreciated in light of the disclosure that the inlet 162 can be contoured (e.g.: tapered, or rounded) to permit the coupling neck 144 to be introduced to the inlet 162 without sealing engagement and thereafter sealing engagement can be produced when the coupling neck 144 is translated into (or further translated into) the inlet 162 by threading the collar 150 onto the threaded exterior mount 142.
The threaded ring 124 can be threadably engaged to the externally threaded ring member 132 and can include an annular abutment 174 that can be employed to restrict movement of the piston assembly 114 in a direction away from the upper cap member 122. It will be appreciated in light of the disclosure that removal of the threaded ring 124 from the externally threaded ring member 132 can permit the piston assembly 114 to be removed from the cylinder member 130.
The valve assembly 112 can comprise a valve element 180 that can be moved between a closed position and an open position to selectively vent air from the cylinder 110, discharge liquid from the cylinder 110, or draw liquid into the cylinder 110 or both. In one example, the valve element 180 can be a hollow ball and the valve assembly 112 further comprises a ball cage 182 and a valve seat 184. The ball cage 182 can be fixedly coupled to the upper cap member 122 and can be configured to confine the movement of the valve element 180 within a predetermined range. The valve seat 184 can be a separate component as is illustrated, or can be integrally formed with the upper cap member 122. The valve seat 184 can be configured to engage the valve element 180 to close the outlet port 160. In some instances, the valve assembly 112 can further comprise an elastic element, such as a spring 186 that can bias the valve element 180 in a direction toward the valve seat 184, i.e., in a direction that closes the outlet port 160.
The piston assembly 114 can comprise a piston 190, a seal system 192, and a handle 194. The piston 190 can be received in the cylinder member 130 for translation between the upper cap member 122 and the annular abutment 174. The seal system 192 can comprise one or more seal members 196 that can be received between the piston 190 and an interior surface of the cylinder member 130. In one example, the seal system 192 comprises a single seal member 196 having a pair of lip seals 198. The handle 194 can be coupled to a side of the piston 190 opposite the upper cap member 122 and can be employed to permit the user of the sprayer 100 to manually move the piston 190 within the cylinder 110.
With reference to
With reference to
The lid flange 310 can comprise a generally planar lid member 320 and a circumferentially extending sealing rim 322. The lid member 320 can be configured to cover all or a portion of an opening 330 in a container 332 that holds paint (or other suitable liquid) that is to be dispensed by the sprayer 100. The sealing rim 322 of the container adapter 300 can be configured to engage the container 332 (e.g.: a paint can) when the lid portion 302 is secured to the container 332. In this regard, leakage can be avoided between the lid flange 310 and the top of the container 332 when liquid is poured from the container 332. In the various examples, the container 332 can be a conventionally-shaped and constructed one-gallon pail (e.g.: a pail that holds a gallon of paint) having an annular top rim 336 that can define the opening 330. In this arrangement, the sealing rim 322 can be configured to engage the inside diameter of the annular top rim 336.
The lid flange 310 can include one example of means for securing the lid member 320 to the container 332. The means for securing the lid member 320 to the container 332 include a plurality of resilient tabs 340 that are formed into the sealing rim 322. The resilient tabs 340 can be configured to deflect radially inwardly in response to contact with the annular top rim 336 when the lid flange 310 is seated against the top of the container 332 and thereafter disengage and release (or snap back) against the underside of the annular top rim 336. The resilient tabs 340 can form pivoting hooks that can be employed to releasably secure the lid flange 310 to the top of the container 332. It will be appreciated in light of the disclosure that the means for securing the lid flange 310 to the sealing rim 322 can be tailored to the particular type of container that is employed and as such, the particular examples provided are not to be interpreted as limiting the scope of the present teachings.
The pour port 312 can comprise an aperture that can be formed through the lid member 320 proximate a radially outward edge of the lid flange 310. The pour spout 314 can be an arcuate or angular structure (e.g.: V-shaped) that can be coupled to the lid member 320 proximate the pour port 312. With reference to
With reference to
The decoupling handle 318 can be coupled to the lid flange 310 at an appropriate location and can be employed to remove (or pry) the lid member 320 away from the container 332 so as to remove the lid portion 302 from the container 332.
The supply tube 304 can be a generally tubular structure that can be engaged to the fill port 316 (e.g.: with a friction fit, or threads). The supply tube 304 can effectively extend the fill port 316 to a location proximate the bottom of the container 332. To fill the reservoir 104, the supply tube 304 can be coupled to the fill port 316 and the lid portion 302 can be secured to the container 332 such that a bottom end of the supply tube 304 can be disposed below the upper level of the liquid in the container 332.
With reference to
With reference to
The reservoir 104 can be coupled to the sprayer body 102 to provide paint to the sprayer 100. During operation, blowback (from the pumping action) can be routed to a supply conduit to maintain a relatively high degree of suction at the coupling neck 144, which in turn tends to draw the piston assembly 114 upward in the cylinder 110 as liquid is drawn from the cylinder 110. The seal members 192 on the piston assembly 114 can wipe (or wipe clean) the interior surface of the cylinder 110 as the piston assembly 114 translates so as to permit the operator of the sprayer to visually determine the amount of liquid within the cylinder 110.
It will be appreciated that the container adapter 300 can have utility beyond its use with the sprayer 100 and as such, it may be modified somewhat from that which is illustrated in
The reservoir 104 has been described as being removably coupled to the sprayer body 102 using a threaded connection. Additional examples of other means for coupling a reservoir to a sprayer body can be employed, as illustrated in
With continuing reference to
The second latch portion 412 can comprise a pivot 440, a second sealing flange 442, and a second latch member 444. The pivot 440 can be a cylindrically shaped structure that can be coupled to the second sealing flange 442 via a pair of arms 450. The yoke 420 can be received between the arms 450 such that the arcuate saddle surface 432 can pivot or rotate on the exterior surface of the pivot 440. The second sealing flange 442 can be configured to engage the first sealing flange 422 and when desired, a gasket (not shown) can be disposed between the first and second sealing flanges 422 and 442 to form a seal therebetween. The second latch member 444 can comprise a resilient tab member 460 that can be deflected to be received through the latch aperture 438 and thereafter released to abut against the first latch member 424 to inhibit relative pivoting movement about the pivot 440 between the first and second latch portions 410 and 412.
With reference to
The coupler 502 can comprise a coupler body 520, a coupler member 522, and a means for biasing the coupler member 522 relative to the coupler body 520, such as a pair of helical compression springs 524. The coupler body 520 can be an annular structure that can be fixedly coupled to the upper cap member 122 (
The coupler member 522 can comprise a body 540, a pair of mating coupling arms 542, and a tongue 544. The body 540 can define a pair of apertures 550 for receiving the guide pins 536, and a pair of spring apertures 552 that can be configured to receive the helical compression springs 524. The mating coupling arms 542 can be fixedly coupled (e.g., integrally formed with) the body 540 and can be configured to be engaged to or disconnected from the coupling arms 514 of the sprayer adapter 500 to fix the coupler member 522 to the sprayer adapter 500. The tongue 544 can be received through the slotted aperture 534. The guide pins 536 of the sprayer adapter 502 can be received in the apertures 550. The helical compression springs 524 can be fitted over the guide pins 536 and can be disposed in the spring apertures 552. The helical compression springs 524 can urge the coupler member 522 in a direction relative to the sprayer adapter 500 such that the tongue 544 can extend (or extend further) out of the slotted aperture 534.
To couple the reservoir 104 to the sprayer body 102, the annular wall 532 can be fitted to the perimeter of the plate member 510 to align the coupling neck 144 (
In one example, the coupling neck 144 (
The foregoing description of the various aspects of the present teachings has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the present teachings. Individual elements or features of a particular aspect of the present teachings are generally not limited to that particular aspect, but, where applicable, are interchangeable and can be used in various selected aspects, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the present teachings, and all such modifications are intended to be included within the scope of the present teachings.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer, or section from another region, layer, or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
This application claims the benefit of U.S. Provisional Application No. 61/261,953, filed on Nov. 17, 2009. The entire disclosure of the above application is incorporated herein by reference.
Number | Date | Country | |
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61261953 | Nov 2009 | US |