This current invention relates generally to painting solutions and more particularly, to a paint system and method of using same.
Paint kits are well known in the art. Painting kits usually comprise a paint bucket, painting tools such as paint brushes and paint rollers of different sizes and shapes and a painting tray. In use, the paint is poured in the tray of a conventional painting kit. The sleeve of the brush is dipped in the paint provided in the tray. The brush is then rolled on the grid structure provided on the tray for even distribution of the paint and to remove excess paint absorbed therein. Once an acceptable even distribution of paint is attained on the sleeve, the paint brush/roller assembly is ready for use.
It is known in the field that paint dries upon prolonged exposure to air. Using such paint will lead to an uneven application on a surface to be painted. To avoid such problem, only a limited amount of paint is usually poured in the tray to be used. The user is required to pour paint into the tray multiple times as and when the paint in the tray gets depleted. This repeated action of pouring paint into the tray for use causes inefficiency in completing a painting task.
Also, portability of paint tray during a painting job after paint has been poured into the tray is a well-known problem associated with spillage of the paint either from the tray, or the brush or both. Solutions such as lids used to seal the tray with paint and the paint brush in it are known in the art. However, the act of sealing the tray before moving it and requiring the tray to be open after relocating the tray to a new location is time consuming.
There is a desire in the field for a paint system that would address at least some of the above-mentioned deficiencies.
The current invention has several aspects. In one aspect of the invention, a portable paint system is described. The system includes a container having a front wall, a back wall, at least two opposing side walls and a bottom wall. The at least two opposing sides walls are coupled to the back wall to form vertical curved pour corners of the container for providing a smooth path for draining paint from the container, the front wall having an indentation at its top edge for receiving a neck section of a paint roller. The container also has a paint reservoir section defined by portions of the at least two opposing side walls, the back wall and the bottom wall. The container further has a tray section having a surface extending between the at least two opposing side walls and extending downwardly in a sloped plane from the front wall to the paint reservoir section. The tray section has a groove extending laterally between the at least two opposing side walls for receiving a roller head of a paint roller. The tray section further has at least one paint channel extending axially along the surface of the tray from the groove to the paint reservoir section. The tray section surface has axial grooves along the surface of the tray section. The paint system also includes a lid dimensioned to be removably coupled to the container and to cover the container in one of a closed configuration and an open configuration. The lid forms a hermetic seal with the container when fully covering the container in the closed configuration. The lid has an indentation corresponding in shape, size and position to the indentation at the top edge of the front wall of the container, such that when the lid is coupled to the container in the closed configuration, an aperture is formed by the combination of the indentation in the front wall of the container and the indentation in the lid, where the aperture is dimensioned to snuggly fit a neck section of a paint roller. The paint system further includes removable wheels coupled to the bottom wall and exterior to the container, where the removable wheels are configured to make the container portable.
In a related embodiment, the portable paint system further includes an insert for placement inside the container atop the tray section, where the insert is shaped and dimensioned to fully overlay the tray section and the paint reservoir section of the container and to allow the lid to maintain a hermetic seal of the container when in the closed configuration.
In another related embodiment, the lid comprises a first part and a second part coupled to each other by a hinge and the lid is moved from the closed configuration to the open configuration by allowing the first part to pivot along the hinge in relation to the second part.
In another related embodiment, the lid comprises a first part coupled to a section of the container by hinges and a second part coupled to the at least two opposite side walls of the container and the lid is moved from the closed configuration to the open configuration by allowing the first part to pivot along the hinges in relation to the second part.
In another related embodiment, the container further has an additional section under the surface of the tray section, where the additional section is configured for storing paint equipment or personal items of a user of the paint system.
In another related embodiment, the tray section of the container has a perforated sloped section.
In yet another related embodiment, the container further comprises an additional section under the surface of the tray section, the additional section is configured for acting as a second paint reservoir.
In yet a further related embodiment, the bottom wall of the additional section is slopped downwardly from the front wall of the container.
In yet a further related embodiment, the bottom wall is removable, which allows for easy access to the additional section of the container below the tray section in the container.
In another related embodiment to the portable paint system, the bottom wall comprises at least one opening plugged by a plug, where the at least one opening is for draining paint from the paint reservoir when the plug is removed, with the container maintained substantially in an upright orientation.
In another related embodiment of the portable paint system, the hermetic seal is achieved when a paint roller head is placed inside the container, the neck section of the paint roller is placed in the aperture such that a handle section of the paint roller extends externally from the container and wherein the lid is placed in the closed configuration.
In another embodiment of the portable paint system, the hermetic seal is achieved when the lid is placed in the closed configuration and wherein the aperture is plugged with an aperture plug to seal the aperture. The hermetic seal in this case is established without the use of a paint roller. This allows for short and/or long term storage of paint and eliminates the need for clean up during a project. It also allows for use of more than one paint during a paint job, including different paints of different colours or textures for the same or different rooms. When the paint is stored in a hermetic sealed environment, the problems of the paint going stale, losing its viscosity and become rigid, having its colour faint, etc. are eliminated as the paint is not longer exposed to the elements. The storage could be short term, during a single project, where the user may for example take some rest or switch to a different paint. It could also be for long term, where the user may store the paint in the system for days during the same job or between different jobs.
In another embodiment of the portable paint system, the axial grooves on the surface of the tray section are configured to have a diamond shaped pattern for allowing even distribution of paint on the roller head when rolled on the diamond shaped pattern and to improve drainage of excess paint from the roller head to the paint reservoir.
In another embodiment of the portable paint system, the hermetic seal between the container and the lid, when the lid is in the closed configuration, is achieved by having a sealing mechanism coupled to the lid, the container or both.
In another embodiment of the portable paint system, the groove is configured to snuggly receive a roller head of a paint roller, wherein when the roller head is received in the groove, pressure is applied by curvature of the groove to the roller head, thereby applying a rinsing effect to drain residual paint from the roller head.
In a further related embodiment, when the roller head is placed in the groove, the roller head is removably secured to the groove.
In another related embodiment of the portable paint system, the lid has at least one of one or more compartments on the upper surface of the lid when coupled to the container for placing one or more of a cup, personal items of a user and paint equipment such as paint brushes and one or more compartments on the inner surface of the lid when coupled to the container for storing and holding paint applicators.
Another aspect of the invention relates to a method of using a portable paint system as described above. The method includes the steps of: pouring paint into the reservoir section of the container; coupling the lid to the container to cover the paint; configuring a first part of the lid to be movable between an open configuration and a closed configuration in relation to a second part of the lid, such that: when the first part of the lid is in the closed configuration, a hermetic seal is created between the lid and the container with the paint stored therein; and when the first part of the lid is in the open configuration, the paint in the container is accessible by a user of the paint system. The method also includes placing a roller head section of a paint roller on the tray section of the container and configuring the lid to be in the closed configuration, wherein a neck section of the paint roller is snuggly fitted into the aperture formed by the indentation in the front wall of the container and the indentation in the lid, wherein the neck section is coupled to a handle section of the paint roller and part of the neck section and the entirety of the handle section extending outside the hermetically sealed container. The method further includes the step of using the handle of the paint roller to maneuver the paint system, while in use to move the paint system from one location to another, without lifting the container and without causing any spillage of paint.
In another aspect of the invention, a method of using a portable paint system as described above, The method comprises the steps of: pouring paint into the reservoir section of the container; coupling the lid to the container to cover the paint; configuring a first part of the lid to be movable between an open configuration and a closed configuration in relation to a second part of the lid, such that: when the first part of the lid is in the closed configuration, a hermetic seal is created between the lid and the container with the paint stored therein; and when the first part of the lid is in the open configuration, the paint in the container is accessible by a user of the paint system. The method also includes the step of placing a roller head section of a paint roller on the tray section of the container in the groove and configuring the lid to be in the open configuration, wherein roller head of the paint roller is snuggly fitted into the groove and wherein a neck section of the paint roller is snuggly fitted into the indentation in the lid, and further wherein the neck section is coupled to a handle section of the paint roller and part of the neck section and the entirety of the handle section extending outside the container. The method further includes the step of using the handle of the paint roller to maneuver the container, while in use to move the paint system from one location to another, without lifting the container and without causing any spillage of paint.
In a replated embodiment, the method further comprising placing an insert inside the container atop the tray section and the reservoir section of the container, where the insert is shaped and dimensioned to fully overlay the tray section and the paint reservoir section of the container; and maintaining a hermetic seal of the container when the lid is configured to be in the closed configuration.
Other aspects and embodiments of the invention will be apparent as will be shown in the detailed description of the invention.
The accompanying drawings illustrate non-limiting example embodiments of the invention.
Throughout the following description, specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. The following description of examples of the technology is not intended to be exhaustive or to limit the system to the precise forms of any example embodiment. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense. Like reference numerals are used to refer to like specific parts, or elements, of the various Figures.
In
Referring to
Paint tray 5 in the embodiment provided is shown to have a channel 8 on each of the tray's sloped edges along its length. Channels 8 are configured to allow for drainage of paint from roller head 7 to the base of container 2, when a wet roller head 7 is rested on groove 6. In some embodiments, paint tray 5 may have more than 2 channels (not shown) along its sloped length. In other embodiments (not shown) paint tray 5 may have only one channel along its sloped length. The width of channel 8 may vary across different embodiments. Some factors that may contribute to such variation are the overall size of container 2 and tray 5, the size of the rollers head, which would dictate the amount of paint to be drained from the roller head through channels 8. By way of non-limiting example, the width of channel 8 may range between 18 to 25 mm.
In some embodiments, groove 6 is configured to snuggly receive roller head 7, such that when roller head 7 is received in groove 6, pressure is applied by the curvature of groove 6 to the roller head 7, thereby applying a rinsing effect to the roller head 7 to drain the paint from it. The snuggly fit also allows for groove 6 to securely receive roller head 7, so that when roller head 7 is pressed into groove 6, some pressure is required to separate the roller head 7 from groove 6. In other embodiments, groove 6 may be configured to simply receive roller head 7 and additional mechanism may be used to secure roller head 7 to tray 5 while placed on groove 6. Various mechanisms known in the art may be utilized for this purpose. As a non-limiting example, roller head 7 may have a male part on either edge of its edges (not shown) that is received and clipped on by a corresponding female cavity (not shown) on tray 5. Another non-limiting example may be a mechanical harness (not shown) that may be applied to roller head 7, when rested on groove 6, where the harness securely engages with a part of tray 5 or side walls of container 2 to securely hold roller head 7 in place.
Referring back to container 2 in
When roller 12 is removed from tray 5, the hermetic seal between lid 4 and container 2 may still be maintained by placing a plug (not shown) into aperture 14. Such plug may be made of any material known in the art for such purpose. As non-limiting examples, such material may be plastic, silicone, rubber and certain metals suitable for establishing airtight containment when used to plug aperture 14. By way of non-limiting example, in some embodiments, aperture 14 may be sealed by a simple cork. In other embodiments, aperture 14 may be sealed by other mechanisms such as cap or a cover that may be threaded into the aperture lining or affixed to the outside surface of aperture 14.
Container 2 is shown in
The combination of the sloped surface of tray 5, aperture 14 and wheels 15 allow a user to maneuver the paint system 1 when lid 4 is coupled in closed configuration to container 2 and paint roller 12 is positioned so that neck 10 seals aperture 14 and handle 11 extends outside paint system 1. Specifically, the user is able to hold the handle 11 and either drag or push the paint system 1 to a desired location while maintaining the paint in container 2 fresh and without the need to carry any of the paint system parts to relocate it. This feature allows the user to paint different parts of a location, such as different rooms of a house, efficiently. Also, due to the hermetic seal provided between lid 4 and container 2, the use of paint system 1 also allows for cost savings since the paint and roller are not frequency replaced.
In some embodiments, handle 11 of paint roller 12 may also be used to maneuver paint system 1 when the lid 4 is in an open configuration or when lid 4 is not coupled to container 2. In such embodiments, the positioning of the roller head 7 on groove 6, the fitting of neck 10 of roller 12 into indentation 9 of container 2 and the coupling of wheels 15 to the base of container 2 provides the user a sufficiently stable structure to maneuver container 2 using handle 11 of the roller 12. Such use may allow for faster operation during the process of painting.
In some embodiments, container 2 has handles 21 that allow the user to carry the entire system if needed, for example to move the paint system 1 from one floor to another over a flight of stairs. It is to be understood that any type and configuration of handles known in the art may be used.
In
Lid 4 is described to have an open and a closed configuration. In the closed configuration, as shown in
In another embodiment, shown in
Another use of indentation 13 on section 4a of lid 4 may be shown in
When first section 4a is in the closed position, such position may be maintained by various mechanisms known in the art for securing first section 4a to the corresponding edge of open end of container 2. Suh mechanisms may comprise a hook (shown as 217 in
Paint system 1 may also comprise a liner 16, shown in
Section 18 of container 2 may be sized to hold various volumes of paint. For example, section 18 may hold a gallon of paint. Ideally, the paint level in section 18 is desired to be below groove 6 to allow for drainage of roller head 7, when placed on groove 6. As shown in
In
Container 2 is shown to have curved corners 3 in
Various embodiments of the paint system have been described in this disclosure. It is to be understood that the container, lid and insert forming the paint system may be made from any material know in the art for manufacturing such components for the intended use.
According to one method of use, in operation, the user will pour a desired colour of paint into section 18 of container 2. Lid 4 is then coupled to container 2 and is maintained in the closed configuration to preserve the freshness of the paint in the container. Aperture 14 is also sealed with a flange when roller 12 is not present. The flange is not needed if roller 12 is present as the neck 10 of roller 12 will be sufficient to seal aperture 14 when roller 12 is used with the system, as shown in
According to another method of use, in operation, the user will set up the paint system and load it with paint similar to the above described method. When the user intends to use the paint, the seal of aperture 14 is removed and section 4a is moved to the open configuration. The user then dips the roller head into the paint in section 18 and then rolls it on the surface of tray 5 to obtain a desired even distribution of paint on the roller head 7. When the user uses the roller for painting, in this method of use, section 4a of the lid 4 is maintained open. This will allow the user easy access to the paint reservoir in section 18 and to tray 5 without any delay that may be experienced in moving section 4 a between a closed and an open configuration every time the user needs to replenish the paint on the roller in use. In such method, the paint will be maintained fresh even with the lid section 4a being open during operation. This is because paint maintains its freshness while exposed to the elements, when the surface of the paint is regularly disturbed. In operation, the use of the roller for painting and the replenishment of the paint on the roller head 7 is sufficiently quick to maintain the paint in section 18 fresh despite the lid section 4a being open during operation. Further, because the user is able to maneuver the entire paint system 1 by placing the roller on groove 6 of tray 5, while section 4a is in the open configuration, the user is able to cover painting of surfaces a lot faster compared to having to relocate the paint tray and painting equipment as the user progresses through the painting job to other parts of the house, building, etc. Because of this fast coverage of an area, when the user refreshes the paint on the roller head during operation, the user is able under such method of use to perform the painting job, while section 4a is maintained open, without having to worry about the freshness of the paint in the reservoir. Under such method, a significant increase in efficiency in a painting job is observed.
Thus, in accordance with the systems and methods described in the present invention, a new paint system is provided, which allows for efficient painting and long-term storage of paint once removed from the original paint container. Specifically, this new paint system allows for more speed through maneuverability and carrying tools, which increases overall efficiency. Long term storage of paint means less mess and damage to surfaces from spillage, which reduces the requirement of cleaning and disposing of dried paint and replacing rollers. This paint system also reduces the use of plastics to store paint in trays and reduces water consumption for cleaning up after jobs. The systems and methods also provide cost savings by reducing the requirement to clean and dispose of dried paint and replace paint roller head due to same. The invention allows users to move the system without much bending at the waist, lifting and/or carrying, which in commercial applications can reduce worker compensation claims from back and neck injuries.
Unless the context clearly requires otherwise, throughout the description and the claims:
Words that indicate directions such as “vertical”, “transverse”, “horizontal”, “upward”, “downward”, “forward”, “backward”, “inward”, “outward”, “vertical”, “transverse”, “left”, “right”, “front”, “back”, “top”, “bottom”, “below”, “above”, “under”, “upper”, “lower” and the like, used in this description and any accompanying claims (where present) depend on the specific orientation of the apparatus described and illustrated. The subject matter described herein may assume various alternative orientations. Accordingly, these directional terms are not strictly defined and should not be interpreted narrowly.
Where a component (e.g. a circuit, module, assembly, device, etc.) is referred to above, unless otherwise indicated, reference to that component (including a reference to a “means”) should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments of the invention.
Specific examples of system and method have been described herein for purposes of illustration. These are only examples. The technology provided herein can be applied to device and method other than the examples described above. Many alterations, modifications, additions, omissions and permutations are possible within the practice of this invention. This invention includes variations on described embodiments that would be apparent to the skilled addressee, including variations obtained by: replacing features, elements and/or acts with equivalent features, elements and/or acts; mixing and matching of features, elements and/or acts from different embodiments; combining features, elements and/or acts from embodiments as described herein with features, elements and/or acts of other technology; and/or omitting combining features, elements and/or acts from described embodiments.
It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions, omissions and sub-combinations as may reasonably be inferred. The scope of the claims should not be limited by the preferred embodiments set forth in the examples, but should be given the broadest interpretation consistent with the description as a whole.
Number | Date | Country | Kind |
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3199604 | May 2023 | CA | national |
Number | Date | Country | |
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Parent | 18197647 | May 2023 | US |
Child | 18433266 | US |