This invention relates to paintball loaders. More specifically, it relates to an agitator that operates within a paintball loader.
Popularity and developments in the paintball industry have led to the demand for increased performance from paintball guns, which are compressed gas guns, also referred to as “markers.” Paintball gun users usually partake in paintball sport games. A paintball sport game is generally played between two teams of players that try to capture the opposing team's flag. Each flag is located at the team's home base. Such a game is played on a large field with opposing home bases at each end. The players are each armed with a paintball gun that shoots paintballs. Paintballs are generally gelatin-covered spherical projectiles, such as capsules filled with paint, such as a colored dye.
During the game, the players of each team advance toward the opposing team's base in an attempt to steal the opposing team's flag. The players must do so without first being eliminated from the game by being hit by a paintball shot by an opponent's marker. When a player is hit by a paintball, the gelatin capsule ruptures and the paint “marks” the player. As a result the player is out of the game.
These sport games have increased in popularity and sophistication resulting in more elaborate equipment. One such improvement is the use of semi-automatic and automatic paintball guns which allow for rapid firing of paintballs. As a result of the increased firing speed, a need has developed for increased storage capacity of paintballs in the paintball loaders that are mounted to the gun. Also, users demand faster feed rates as the guns continue to develop.
Paintball loaders (otherwise known as hoppers) sit atop the markers and feed projectiles into the marker. These loaders (the terms “hopper” and “loader” are used interchangeably herein) store projectiles, and have an outlet or exit tube (outfeed tube or neck). The outlet tube is connected to an inlet tube (or feed neck) of a paintball marker, which is in communication with the breech of the paintball marker.
Many loaders contain agitators or drive feed systems to mix, propel, or otherwise move projectiles in the loader. This mixing is performed by an impeller, projection, drive cone, agitator, paddle, arm, fin, carrier, or any other mechanism, such as those shown and described in U.S. Pat. Nos. 5,954,042, 6,213,110, and 6,792,933. In a “gravity feed” or “agitating” loader, an agitator mixes projectiles so that no jams occur at the exit opening of the outlet tube. In a “force feed” or “active feed” paintball loader, the agitator (drive cone, carrier, paddle, arm or any other force feed drive system) forces projectiles through the exit tube. Because it is desirable to eliminate as many opposing players as possible, paintball markers are capable of semi-automatic rapid fire. The paintball loaders act to hold a quantity of projectiles, and ensure proper feeding of the projectiles to the marker for firing. All of the various forms of impellers described are referred to collectively herein as “agitators.”
During normal operation of an agitating paintball loader, paintballs dropped through a bottom outlet opening of the loader form a paintball stack within the outlet tube and gun inlet tube. When the paintball at the bottom of the stack is dropped into the firing chamber of the paintball gun, it is replaced, at the top of the stack, from the supply of paintballs remaining in the loader housing, thereby replenishing the stack. In replenishing the stack of paintballs, however, jams sometimes occur within the loader, above its bottom outlet opening. Paintball jams of this nature prevent normal gravity-fed delivery of paintballs downwardly through the bottom outlet opening, with the result that the paintball stack can be totally depleted after several shots of the paintball gun.
One solution for clearing paintball jams involves forcibly shaking the paintball gun and attached loader to dislodge the paintballs that are causing the jam within the loader. This solution is undesirable as it interrupts the proper aiming of the paintball gun and correspondingly interrupts the paintball gun user's ability to shoot the paintballs continuously and rapidly.
Many paintball loaders include an agitator housed within the loader. An agitator is typically a rotating member with paddles, fins or other types of impellers. The fins of the agitator continually agitate, jumble, or stir the paintballs within the loader, which reduces the likelihood of a loader jam as the paintballs fall under the force of gravity from the outlet tube of the loader to the inlet tube of the paintball gun for firing. When a jam does occur, however, a conventional agitator typically continues to rotate despite the jam, possible breaking paintballs. Thus, the agitator continues to contact jammed paintballs and continues to try to move the paintballs. Such a condition typically stops the feeding of paintballs, can damage or break paintballs, and can render the agitator and/or loader inoperable.
Accordingly, there remains a need for an improved agitator that effectively operates within a paintball loader notwithstanding jammed paintballs within the loader.
The present invention provides a paintball agitator housed within a loader of a paintball gun. The agitator includes a rotatable shaft having a drive end and a second end, and at least one fin extending radially from the shaft adjacent the second end of the shaft. The at least one fin is configured for movement in a substantially perpendicular plane relative to the shaft upon unimpeded rotation of the shaft. The at least one fin is adapted for movement in a plurality of substantially non-perpendicular planes upon contact with an obstruction within the loader, thereby permitting continuous rotation of the shaft and agitation of paintballs contained within the loader. The shaft may include a rigid drive-end segment and a flexible second-end segment, or it may include a flexible drive-end segment and a rigid second-end segment. Alternatively, the entire length of the shaft may be made of flexible and resilient material.
The present invention further provides a paintball agitator assembly including a loader and an agitator. The loader includes an outlet tube extending therefrom in communication with an inlet tube of a paintball gun. The loader further includes a rotatable shaft extending therein having a drive end, a second end, a rigid drive-end segment, and a flexible second-end segment. The agitator is mounted to the shaft of the loader. The agitator includes a substantially circular feeder having a downwardly-sloped raised central portion. The feeder further includes a feed surface extending radially along the circumference of the feeder, and at least one fin extending radially from the central portion. The fin(s) are configured for rotational movement in a substantially parallel plane relative to the shaft upon unimpeded rotation of the shaft. The flexible second-end segment is adapted to bend upon contact of the at least one fin with an obstruction within the loader, resulting in movement of the at least one fin in a plurality of substantially non-parallel planes, thereby permitting continuous rotation of the shaft and agitation of paintballs contained within the loader and feeding of paintballs through the outlet tube of the loader toward the inlet tube of the paintball gun.
Certain terminology is used in the following description for convenience only and is not considered limiting. Words such as “front,” “back,” “top,” and “bottom” designate directions in the drawings to which reference is made. Similarly, the terms “right,” “left,” “top,” “bottom,” “forward,” and “rearward” are from the perspective of a user operating a compressed gas gun. Rear or rearward means toward the user and forward means away from the user. This terminology includes the words specifically noted above, derivatives thereof, and words of similar import. Additionally, the terms “a” and “one” are defined as including one or more of the referenced item unless specifically noted. The phrase “at least one of” followed by a list of two or more items, such as A, B, or C, means any individual one of A, B, or C, as well as any combination thereof.
As used herein, the terms “agitator,” “feeder,” “feed mechanism,” “drive cone,” “carrier,” or “impeller” are used interchangeably and refer to any apparatus that impels, moves, pushes, agitates, or otherwise mixes projectiles held within a paintball loader or hopper, including, but not limited to, those shown and described in U.S. Pat. Nos. 5,954,042, 6,213,110, and 6,792,933, the entire contents of which are incorporated herein by reference, and those used in commercially available paintball loaders such as the various HALO® brand paintball loaders, the EMPIRE RELOADER™ paintball loaders, and substitutes or equivalents thereof. The exemplary paintball loader 10 is shown in more detail in
The preferred embodiments of the present invention are described below with reference to the drawing figures where like numerals represent like elements throughout.
Referring to
The agitator 20 includes a rotatable shaft 22 having a drive end 24 and a second end 26, at least a portion of which is provided as a flexible, elastic, and/or resilient rotatable shaft 22 (shown in detail in
In a preferred embodiment, the at least one fin 28 is configured for radial movement in a substantially perpendicular plane P relative to the shaft 22 upon unimpeded rotation of the shaft 22. The at least one fin 28 is further adapted for movement in a plurality of substantially non-perpendicular planes upon contact with an obstruction within the loader 10 (typically a jammed paintball 18), thereby permitting continuous rotation of the shaft 22 and agitation of paintballs 18 contained within the loader 10.
As illustrated in
The flexible and rigid segments of the shaft 22 may be formed, joined or mated in any manner allowing the segments to move concomitantly, and permitting the flexible portion of the shaft 22 to bend as needed and as described herein.
For example, when the rotating fin(s) 28 contact or interfere with an immovable or jammed paintballs 18, the flexible second-end segment 34 of the shaft 22 is caused to bend, deflect, compress, wind, unwind, etc. (depending upon the nature of the material used), which may cause the attached fin(s) 28 to rotate along a different plane (i.e., any of the plurality of substantially non-perpendicular planes) as represented by the dashed lines in
The ability of the flexible second-end segment 34 of the shaft 22 to bend or flex in various directions allows the agitator 20 to automatically adjust and rotate in various directions relative to the jammed paintball, such as above, below, and alongside paintballs 18 contained within the loader 10. In addition, it is appreciated that due to the use of a more flexible or elastic flexible second end segment 34, the fin(s) 28 may move in a somewhat random or erratic matter when the shaft is rotated by the motor, acting as a highly effective agitator to continually mix paintballs 18 in order to prevent jams. For example, where a specific paintball might not be able to move when contacted by a fin 28, the flexible second-end segment 34 will bend or flex, and the fin 28 will contact a different or adjacent paintball. This may dislodge the jam that is preventing the jammed paintball from moving.
Each of the rigid drive-end segment 32 and the at least one rigid fin 28 is preferably made from a rigid material such as a plastic, for example, polyurethane, nylon, or acrylonitrile butadiene styrene. The present invention, however, is not limited to such material, and these components may be made from various plastics, resin, composite, rubber, bamboo, metal, or any other material suitable for performing the above-stated functions. The rigid fins 28 of the agitator of the present invention should be formed so that they will not bend when they encounter a jammed or immovable paintball. Rather, the force transmitted to the flexible portion of the drive shaft will permit a fin 28 to bend or move in relation to the jammed or immovable paintball.
The flexible second-end segment 34 is preferably made from flexible and resilient polymeric material, for example, polyurethane, nylon, or acrylonitrile butadiene styrene. The present invention, however, is not limited to such material, and the flexible second-end segment 34 may be made from various plastics, resin, composite, rubber, silicone rubber, NEOPROENE®, metal, or any other material suitable for performing the above-stated functions. Alternately, the flexible second end segment 34 may be formed as a spring 35 extending longitudinally from the rigid drive-end segment 32. The spring 35 is preferably a compression spring. Furthermore, the flexible second-end segment 34 may comprise a spring or a combination of a spring 35 disposed within a flexible, resilient tube of material, as represented in
In an alternate embodiment, a rigid fin 28, arm or paddle or plurality of rigid fins 28, arms, or paddles may be formed as part of or emanating from a central hub 19 that is mounted on a flexible portion 34 of a shaft 22 according to the claimed invention, as shown in
Alternately, referring to
Alternatively, substantially the entire length of the shaft 22 may be made of a flexible, elastic, and/or resilient material, while the fins are formed from a rigid material. The configuration and operation of the agitator 20 of this embodiment is virtually the same as that described above with reference to
Once the agitator 20 of the present invention encounters the resistive force of the jammed or stationary paintball, the flexible portion of the shaft bends and/flexes, so that a fin may move around, over, and/or alongside the jammed paintball. Such features allow for continued agitation during a jam, which allows a player to more quickly clear a jam and prevents breakage. Furthermore, the present invention prevents damage to the agitator itself 20, the fin(s) 28, the drive shaft 22, the motor 30, and any associated gears, etc., because it does not attempt to rotate against an immovable force.
In yet another embodiment of the present invention, as shown in
As illustrated in
The bottom 100 of the drive cone 88 includes at least one engagement section 102, such as an extension wall 104, which matingly engages the engagement section 82 of the flexible portion 78 of the shaft 72. The extension wall 102 is preferably formed from a rigid plastic or metal material. The engagement sections 82, 102 may be formed in any matingly engageable arrangement, such as a tongue in groove arrangement, a dovetail arrangement, or any other suitable manner.
When the drive cone 88 engages the flexible portion 78 of the shaft 72, the shaft 72 may be rotated by the motor 30. The drive cone 88 will force paintballs 18 out of the outfeed tube 14. If the fin(s) 96 of the drive cone 88 contacts a stationary or jammed paintball 18 or stationary paintball stack, the flexible portion 78 of the shaft 72 will be able to twist opposite the direction of rotation of the motor 30 or paintball feeding, due to the elastic nature of the flexible portion 78. Where the motor 30 continues to rotate the rigid portion 80 of the shaft 72, potential energy may be stored as the rigid portion 80 of the shaft 72 rotates relative to the flexed part of the flexible portion 78. This will exert tension on the paintball stack 106 (represented in
Each of the rigid drive-end segment 80 and the at least one fin 96 is preferably made from a rigid material such as a plastic, for example, polyurethane, nylon, or acrylonitrile butadiene styrene. The present invention, however, is not limited to such material, and these components may be made from various plastics, resin, composite, rubber, metal, or any other material suitable for performing the above-stated functions.
The flexible second-end segment 78 is preferably made from flexible and resilient polymeric material, for example, polyurethane, nylon, or acrylonitrile butadiene styrene. The present invention, however, is not limited to such material, and the flexible second-end segment 78 may be made from various plastics, resin, composite, rubber, silicone rubber, NEOPROENE®, metal, or any other material suitable for performing the above-stated functions. The flexible portion of the shaft 72 is preferably formed from a material that will allow the shaft 72 to twist opposite the direction of rotation of the motor 30 or paintball feeding when a fin 96 contacts a jammed or stationary paintball 18.
A controller 108 may be provided, as shown in
In operation, the controller 108 and/or motor 30 are powered on by a switch 114. The motor 30 will rotate the shaft 72, which will in turn rotate the drive cone 88. The controller 108 may be set so that the motor 30 turns as long as paintballs 18 are required by the paintball gun 40, such as when the gun 40 is firing. The controller 108 may be set so that when there is no demand for paintballs 18, or there are paintballs 18 in the outfeed tube 14 in a paintball stack 106, the motor 30 is powered off, such as after a certain time “n” with “n” being a preselected number of seconds, for example. Continued rotation of the shaft 72 relative to the drive cone 88, which is held in place by the stationary paintball stack 106, will cause the flexible portion 78 to remain in place relative to the portion of the shaft 72 that continues turning. Thus, the flexible portion 78 will be “twisted” in the direction opposite the rotation of the shaft 72. This causes a tension between the drive cone 88 and the stationary paintball stack 106. When the motor 30 starts up again, such as when the sensor 112 detects the need for more paintballs 18 in the paintball gun 40, the stored tension (potential energy) will cause paintballs 18 to be fed promptly through the outfeed tube to the paintball gun 40. This arrangement also prevents breakage, as the flexible portion 78 may twist away from jams, allowing the attached drive cone 88 to flex away from the jam. It is appreciated that the controller 108 described in connection with a drive cone can be used in connection with any embodiment of an agitator disclosed herein.
It is appreciated that a “slip clutch” type arrangement may be provided between the flexible portion of the shaft, and the rigid portion, as illustrated in
While the preferred embodiments of the invention have been described in detail above, the invention is not limited to the specific embodiments described which should be considered as merely exemplary. Further modifications and extensions of the present invention may be developed and all such modifications are deemed to be within the scope of the present invention as defined by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/705,913, filed Aug. 5, 2005, which is incorporated herein by reference as if fully set forth.
Number | Date | Country | |
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60705913 | Aug 2005 | US |