This invention relates to paintball loaders, and more particularly, to a paintball loader for feeding paintballs into a paintball gun.
A popular war game has developed over the years, which uses paintball guns. Players use the paintball guns to shoot paintballs. These paintballs are gelatin-covered spherical capsules filled with paint. During play of the game, the players on each team advance towards each other. A player is eliminated from the game when the player is hit by a paintball fired from an opposing player's gun. When the paintball hits a player, a “splat” of paint is left on the player.
Typically, an existing paintball loader includes a housing which is placed on an upper portion of a paintball gun. The housing is shaped to hold a large quantity of paintballs. At the bottom of the housing is an outlet tube through which the paintballs drop by the force of gravity. The outlet tube leads to an inlet tube located on the upper portion of the gun.
During the operation of existing paintball loaders, paintballs sequentially drop by gravity through the outlet tube into the inlet tube of the gun. The inlet tube directs each paintball into the firing chamber of the gun, where the paintball is propelled outwardly from the gun by compressed air.
Co-pending U.S. patent application Ser. No. 09/689,573 ('573), now U.S. Pat. No. 6,502,567, describes a paintball feed system providing enhanced performance over existing paintball feed systems. Additionally, '573 discloses a paintball loader which reliably and forcibly delivers paintballs to a paintball gun at a rapid, selectable rate, while actively preventing paintball jams. However, paintball jams may still occur in the loader disclosed in '573. Specifically, the disclosed paintball loader utilizes a plurality of fins spaced at such a distance as to create gaps to accommodate a single paintball. Due to the close proximity of the fins, there is a tendency for the paintballs to partially fall into a gap, which can result in a paintball jam. In addition, if a paintball breaks within the paintball loader, because of the large amount of fins and the small area of the gaps, cleaning the paintball loader can be difficult. Since existing paintball loaders utilize several fins, space for which paintballs could be accommodated is lost to allow space for the fins. Thus, the paintball feed rate is reduced for each rotation of the cone because of this lost space.
It would be a distinct advantage to have a drive cone which feeds the paintballs at a faster rate, while preventing jams of partially fallen paintballs into the gaps located between the fins. It is an object of the present invention to provide such an apparatus.
In one aspect, the present invention is a rapid feed paintball loader for use on a paintball gun. The paintball loader includes a container for holding a plurality of paintballs and a drive cone rotatably mounted on a bottom portion of the container. At least one fin is affixed to a top feed surface of the drive cone. The fin divides or separates the top feed surface into at least a gap or section which is preferably large enough to accommodate more than one paintball. The loader also includes a motor that rotates the drive cone. In addition, an exit tube exits from the bottom portion of the container and leads to an inlet tube of the paintball gun. The motor actuates upon demand.
In another aspect, the present invention is a drive cone for use on a paintball loader of a paintball gun having a container for holding a plurality of paintballs and an exit tube located on the container leading to the paintball gun. The drive cone includes a drive cone rotatably mounted on a bottom portion of the container and at least one fin affixed to a top feed surface of the drive cone. The fin divides or separates the top feed surface of the drive cone into at least one gap which is preferably large enough to accommodate more than one paintball. The drive cone receives paintballs from the container and drives the paintballs from the gap into the exit tube.
In still another aspect, the present invention is a rapid feed paintball loader for use on a paintball gun. The paintball loader includes a container for holding a plurality of paintballs and at least one fin located at a bottom portion of the container. The fin divides or separates the top feed surface into at least one gap that is preferably large enough to accommodate at least one paintball. The fin rotates on an axis running perpendicularly through the bottom portion of the container. The paintball loader also includes an exit tube exiting from the bottom portion of the container and leads to an inlet tube of the paintball gun. The exit tube has a sloped exit portion. In addition, a tube extension is mounted on an interior surface of the container adjacent to the sloped exit portion of the exit tube. The tube extension is mounted at a height which is above the top feed surface of the fin and has a radius of curvature that is approximately equal to the radius of a paintball. The paintball loader also may include a deflector for deflecting paintballs downward into the gap or upward to pass over the tube extension. The deflector is pivotably mounted on the interior surface of the container adjacent to the tube extension. The deflector is mounted at a height which is above the top feed surface of the fin and which is below a bottom portion of the tube extension. A motor rotates the drive cone upon demand.
The invention will be better understood and its numerous objects and advantages will become more apparent to those skilled in the art by reference to the following drawings, in conjunction with the accompanying specification, in which:
A drive cone for use in a paintball loader 40 for rapidly delivering paintballs while preventing paintball jams is disclosed.
In operating the paintball gun 20, the trigger 34 is squeezed, thereby actuating the compressed gas cylinder 24 to release bursts of compressed gas. The bursts of gas are used to eject paintballs 68 outwardly through the barrel 28. The paintballs 68 are continually fed by the paintball loader 40 through the inlet tube 32 to the firing chamber. Although
The rapid feed paintball loader 40 includes a paintball container 42 having a container wall 44 forming an interior area 46. The container 42 is divided into an upper portion 48 and a lower portion 50. An exit tube 52 leads from the bottom portion of the container 42 to an outlet opening 54. The exit tube 52 is positioned on top of the inlet tube 32 of the paintball gun 20.
The drive cone 56 shown in
Referring to
A feed surface 109 of the drive cone 99, which is the feed surface 109 between the fins 101 and 103 where the paintball 68 rests, is sloped downwardly at an angle of Φ (approximately 45 degrees in the preferred embodiment). The surface is preferably sloped at any angle which matches the slope of the exit tube 52 and allows paintballs 68 to feed into the exit tube 52. However, any slope angle may be utilized by the feed surface 109. The exit tube 52 is a circular tube with an inside diameter slightly larger than a conventional paintball. The exit tube 52 leads from an entry opening 74 to the outlet opening 54 which engages with the inlet tube 32 of the paintball gun 20. The exit tube 52 includes a sloped exit portion 76 and a vertical outlet portion 78. In the preferred embodiment of the present invention, the sloped exit portion of the exit tube 52 is sloped downwardly at an angle of approximately Φ which is the same slope as the top feed surface 109 of the drive cone 99. The pivotable deflector 66 is positioned above the top portion of the fins 101 and 103 and below the tube extension 72.
A tube extension 72 (shown in
The drive cone 99 is rotated around the center axis 59 by a drive motor 70 (shown in
Referring to
When an operator of the paintball gun 20 wishes to shoot paintballs, the trigger 34 is squeezed, which actuates the compressed gas cylinder 24. The compressed gas cylinder 24 releases bursts of compressed gas which are used to eject paintballs 68 through the barrel 28. A plurality of paintballs 68 is stored in the paintball container 42 and pass down the exit tube 52 for use by the paintball gun 20 when demanded by the operator.
The plurality of paintballs 68 located in the container 42 rest on top of the drive cone 99. The bottom-most paintballs 68 drop into either of the two enlarged gaps 107. The drive cone 99 is rotated by the drive motor 70, forcing the paintballs 68 outward and downward from the center axis 59 and forward toward the tube extension. The pivotable deflector 66 helps prevent jams by causing paintballs 68 to either fall into one of the gaps between the fins 101, 103 or to rise above the tube extension. The paintball 68 is forced into the entry opening 74 of the exit tube 52 by the tube extension. In addition, since the drive cone 99 is downwardly sloped toward the exit tube 52, the paintball falls downwardly, with the assistance of gravity, and outwardly towards the rim 64.
After the paintball enters the entry opening, the next paintball located adjacent the first paintball within the gap 107 is sequentially grasped by the tube extension and driven into the entry opening 74 behind the first paintball. Additional paintballs 68 located in the container 42, are drawn downwardly and outwardly by gravity and fill the vacated gaps. Positioning the fins 101, 103 on the outer circumference of the interior dome-shaped area 77 prevents paintballs 68 from being lodged in the upper portions of the gaps.
Once the paintball 68 enters the entry opening 74, it passes through the sloped exit portion to a vertical outlet portion of the exit tube 52. As the paintball passes through the exit tube 52, the paintball may actuate an optional electro-mechanical motor actuator switch/sensor 83 (shown in
Although an electro-mechanical switch has been described to detect the presence of paintballs 68 in the exit tube 52, it should be understood that other devices may also be utilized to detect the paintballs 68 (e.g., infrared sensors, contact pads, optical sensors, etc.) without departing from the scope of the present invention. In the preferred embodiment, a reflective infrared (IR) optical sensor 83 may be utilized.
The pivotable deflector 66 may optionally be used to provide an additional, active device to prevent the jamming of paintballs 68 within the paintball loader. In existing paintball loaders, a paintball may be lodged between the tube extension or entry opening 74 of the exit tube 52 and one of the fins 101, 103 or “agitators” driving the paintball towards the exit tube 52, causing the loader to jam and stopping the rotation of the drive cone 99. To prevent the paintball from lodging between the tube extension (or extension of the exit tube 52 in existing loaders) and a fin (or agitator in existing loaders), the pivotable deflector 66 forces the paintball to either fall into one of the gaps between the fins 101, 103 or to rise upwardly away from the tube extension. In addition, the deflector pivots away from the paintball, thus preventing the paintball from lodging between the fin and the deflector. The deflector, although depicted with the paintball loader 40 illustrated in
The improved drive cone 99 provides many advantages over existing drive cones. First of all, by enlarging the gaps to allow the accommodation of more paintballs, more paintballs 68 are fed into the entry opening 74 for each rotation of the drive cone 99. By feeding the paintballs 68 at a greater rate per rotation of the drive cone 99, the drive cone 99 enables the paintball loader 40 to feed the paintball gun 20 at a faster rate than existing drive cones. In addition, in existing paintball drive cones, the gaps between the fins 101, 103 only allow the accommodation of a single paintball. This reduced area in existing drive cones results in an increased likelihood that the paintball may only partially fall into the smaller gap. When the paintball can only fall partially into the smaller gap of the existing drive cones, a jam results between the paintball and fin. With the improved drive cone 99, the paintball has a large area for which the paintball may fall into. This results in less partial drops of the paintballs 68 into the gaps, which decreases or eliminate any jams which may occur.
The improved drive also allows for easy cleanup of the interior of the paintball loader 40 when paintballs 68 break within the loader 40. In addition, the improved drive cone 99 allows for manual feeding of the paintball when the feed system of the paintball loader malfunctions. For example, when a motor 70 fails on the paintball loader 40, a paintball gun 20 operator need only shake the gun 20 to move the paintballs 68 into the gun 20.
The improved drive cone 99 only requires one fin 101. However, in alternate embodiments of the present invention, the drive cone 99 may have more than one fin.
In the preferred embodiment of the present invention, the paintball loader 40 may include a microprocessor 82 (
To remove jams, the drive cone 56 may be reversed by the motor 70. The curvature of the fins tends to push the paintballs upward and inward toward the top of the cone when the cone is rotated in reverse.
In the preferred embodiment, the microprocessor 82 may also be used to monitor jams within the paintball loader. The microprocessor may momentarily reverse the direction of rotation of the motor 70 in response to a jam. A jam may be detected, for example, when a specified increase in torque output from the motor occurs. If paintballs jam within the paintball loader, the drive motor experiences additional resistance in rotating the drive cone. This produces increased torque on the motor and a rise in electrical current. This rise is detected by a motor controller which may be, for example, the microprocessor 82. Upon detection of the rise in electrical current, the microprocessor immediately stops the motor to prevent jamming of a paintball within the exit tube. The microprocessor automatically commands the motor to start up after the jam clears. The microprocessor may be attached to the motor 82 or in any position which allows communication with the motor. When the electro-mechanical switch, or other any other type of sensor, detects the presence of a paintball at the top of the exit tube, the sensor sends a signal to the microprocessor. In turn, the microprocessor sends a signal to disengage the motor. When the motor actuator switch does not detect any paintballs within the exit tube, the sensor signals the microprocessor that the exit tube is not full. The microprocessor can then signal the motor to engage and rotate the drive cone, providing additional paintballs to the paintball gun.
The microprocessor may also perform the function of variably controlling the speed of the motor and the rotational speed of the drive cone. In conjunction with a sensor (electro-mechanical actuator switch, infrared sensor, etc.) within the exit tube 52, the microprocessor varies the speed of the motor to support the demand for paintballs. For example, if the exit tube is not full, more paintballs need to be supplied for entry into the paintball gun. The microprocessor then sends a command to the motor to increase the RPM, thus increasing the supply of paintballs to the gun. If the exit tube is full, as detected by the sensor, the motor is stopped by the microprocessor. As the demand for paintballs increases, the microprocessor commands the incremental increase in power to the motor, resulting in an increase in RPM of the drive cone. In existing devices, there are only two speeds associated with the motor, full speed or zero speed. With the use of the microprocessor, the motor can be variably controlled to supply paintballs according to the demand of the gun operator. The use of the microprocessor to variably control the speed of the motor may be utilized on any paintball gun loader requiring the use of a motor to feed paintballs to the paintball gun.
In the preferred embodiment of the present invention, the microprocessor changes the speed of the motor by varying the duty cycle available to the motor 82, rather than changing the voltage delivered to the motor. The duty cycle available to the motor is varied by pulse width modulation, which is a technique well known in the art of electronics. For example, the duty cycle is increased to increase the speed of the motor. Likewise, the duty cycle is decreased by the microprocessor to decrease the speed of the motor. The power utilization of the motor is more efficient by utilizing pulse width modulation to vary the speed of the motor. With low power remaining in a battery, which may be sensed by the microprocessor, the duty cycle may be decreased. This decrease in duty cycle available to the motor allows a battery to provide power to the motor for a longer period of time. Additionally, by utilizing pulse width modulation, any dc electrically powered motor may be used. Thus, an expensive variable speed motor is not necessary to operate the paintball loader 40.
The paintball loader 40 also provides the advantage of variably controlling the feed rate of the paintballs to the paintball gun. In existing paintball loaders, the motor driving the agitating device has only two speeds, full speed and zero speed. The paintball loader 40 provides a full range of speeds of the motor to change the speed at which the paintballs are delivered to the paintball gun. A sensor or plurality of sensors within the exit tube provide the microprocessor information when the demand. increases for paintballs, as indicated by an empty or half full exit tube. The microprocessor and sensor located within the exit tube may be used in any paintball loader, thus providing variable feed rates to the paintball gun.
It is thus believed that the operation and construction of the present invention will be apparent from the foregoing description. While the apparatus shown and described has been characterized as being preferred, it will be readily apparent that various changes and modifications could be made therein without departing from the scope of the invention as defined in the following claims.
This application is a continuation of U.S. patent Ser. No. 15/478,608, filed Apr. 4, 2017, issuing as U.S. Pat. No. 9,970,733 on May 15, 2018, which is a continuation of U.S. patent application Ser. No. 14/968,499, filed Dec. 14, 2015, now abandoned, which is a continuation of U.S. patent application Ser. No. 14/058,589, filed Oct. 21, 2013, now U.S. Pat. No. 9,212,864, issued Dec. 15, 2015, which is a continuation of U.S. patent application Ser. No. 13/301,265, filed Nov. 21, 2011, now U.S. Pat. No. 8,561,600, issued Oct. 22, 2013, which is a continuation of U.S. patent application Ser. No. 12/040,119, filed Feb. 29, 2008, now U.S. Pat. No. 8,061,342, issued Nov. 22, 2011, which is a continuation of U.S. patent application Ser. No. 11/522,708, filed Sep. 18, 2006, now abandoned, which is a continuation U.S. patent application Ser. No. 10/851,837, filed May 21, 2004, now abandoned, which is a continuation of U.S. patent application Ser. No. 09/949,440, filed Sep. 7, 2001, now U.S. Pat. No. 6,792,933, issued Sep. 21, 2004, which is a continuation-in-part of a U.S. patent application Ser. No. 09/689,573, filed Oct. 12, 2000, now U.S. Pat. No. 6,502,567, issued Jan. 7, 2003, which is a continuation-in-part of U.S. patent application Ser. No. 09/465,440, filed Dec. 16, 1999, now U.S. Pat. No. 6,213,110, issued Apr. 10, 2001, the entire contents of all of which are incorporated by reference in their entireties as if fully set forth herein.
Number | Date | Country | |
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Parent | 15478608 | Apr 2017 | US |
Child | 15978799 | US | |
Parent | 14968499 | Dec 2015 | US |
Child | 15478608 | US | |
Parent | 14058589 | Oct 2013 | US |
Child | 14968499 | US | |
Parent | 13301265 | Nov 2011 | US |
Child | 14058589 | US | |
Parent | 12040119 | Feb 2008 | US |
Child | 13301265 | US | |
Parent | 11522708 | Sep 2006 | US |
Child | 12040119 | US | |
Parent | 10851837 | May 2004 | US |
Child | 11522708 | US | |
Parent | 09949440 | Sep 2001 | US |
Child | 10851837 | US |
Number | Date | Country | |
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Parent | 09689573 | Oct 2000 | US |
Child | 09949440 | US |