This disclosure relates to the recreational sport of paintball, and more particularly to a paintball marker device.
Paintball and Paintball Markers:
Paintball markers are used in the sport and recreation of paintball to engage in strategic field tactics against opposing players. Similar to the game of tag, this action pursuit game is generally played as two opposing teams seek to eliminate rival players with paint marks. Each participant (paintball player) uses a paintball marker to precisely fire a paintball projectile intended to burst on the target, leaving a distinct paint mark. Paintball markers propel a paintball projectile, typically a round gelatin-filled ball with non-toxic, washable paint, at a sufficient muzzle velocity so that its capsule breaks on impact within range.
Most paintball markers operate with the assistance of air, nitrogen, or carbon dioxide. Because of the energy generated as these gases exceed atmospheric pressure, compressed gases are commonly used to propel a paintball projectile out the firing chamber and through the barrel of paintball markers. These gases are commonly stored inside the paintball marker apparatus with adequate pressure to achieve the desired muzzle velocity and proper functional operation when fired. The stored energy in the compressed gas is thus transferred to the paintball projectile when the paintball marker fires the projectile; the supply of projectiles and compressed gas is depleted during operation of the paintball marker.
Changes in paintball marker technology have shaped the development of the sport itself. Improvements in paintball markers' speed, accuracy, air efficiency, reliability, ergonomics, aesthetics, and audibility have helped to popularize the sport. Avid paintball players continuously research new and improved paintball marker designs.
Paintball Marker Selection Criteria:
Paintball players may consider numerous technical and aesthetic criteria when selecting a paintball marker, including the following:
Speed (rate of fire): The speed of a paintball marker is measured in paintballs fired per second; 15-20 balls per second is a typical speed.
Firing modes: Semi-automatic, 3-burst, full-automatic, and other firing modes are available.
Accuracy: Several factors influence the accuracy of a paintball marker. It is desirable to minimize recoil, for improved overall accuracy and firing stability (or shooting platform). High “ball on ball” precision (the measure of the radial region of paintball splats on the target) is desired; ideally paintballs strike ahead of one another on a target. Precise muzzle velocity is also desired; ideally the muzzle velocity (measured by a chronograph) has an instrument reading of +/−2 feet per second. “Drop-off” (decrease in muzzle velocity at higher rates of fire or during an initial discharge) should be kept to a minimum or avoided all together.
Air efficiency: Air efficiency is measured by the number of shots that can be discharged with a full tank of compressed gas. Less consumption of compressed gas per shot allows the player to stay longer on the playing field without having to refill the compressed gas tank.
Reliability: “Chopping” and ball breakage must be avoided. Chopping refers to breaking paintballs in the breech before they are discharged from the breech to the barrel. Ball breakage is a general term for breaking paintballs inside the paintball marker before they exit the barrel. Breaking paintballs may ruin the on-field experience and may contribute to a forfeit.
Operation and maintenance: It is desirable to have working parts made of durable materials. Fewer working parts contributes to longer life and ease of routine maintenance (lubricating moving parts, seals, etc.). Generally a more simple operation is easier to fix or troubleshoot. The method of operation of the paintball marker may contribute to the likelihood of a breakdown or malfunction.
Ergonomics: A lighter weight paintball marker allows the user to quickly reengage opponents. “Snap-shooting” is a popular skill used on the field; this firing technique involves a quick shot before hiding behind cover, and is easier with a lightweight paintball marker. Generally a compact design of paintball marker is desired. The smaller the target size, the more likely a player will stay in the game and not be eliminated. Weight and size both contribute to overall firing technique and player endurance.
Aesthetics: It is desirable to have a variety of colors, shapes, milling designs, etc. for different components of the paintball marker. Players often wish to customize their paintball markers by selecting from a variety of compatible parts.
Audibility: Quiet operation is desirable because noise coming from the paintball marker can give away a position to an opponent. Also, a player can better communicate if there is reduced noise interruption from the marker.
Types of Paintball Markers
There are two types of paintball markers: markers with hammers, and markers without hammers.
Markers with hammers: These paintball marker designs typically use a hammer to thrust open a poppet sealed air valve held shut by a spring. A bolt, typically attached to the hammer, is responsible for loading and sealing the firing chamber while routing the compressed gas from the open valve to propel the paintball. The bolt and hammer reciprocate forward and backwards once while firing a single shot. In some markers, the hammer is driven electronically via an air solenoid, or mechanically via a sear and spring. Air solenoids operate with a dwell time, or the length of time the air valve can be opened. Most air solenoids can achieve a minimum of 6 ms (milliseconds) dwell time.
Markers without hammers: These paintball markers use a “spool” with an array of O-rings to seal and contain gas pressure in a plurality of chambers. As the spool is moved or shifted forward, the compressed gas is redirected into new passageways and released to fire a paintball. Similar to markers with hammers, spool markers use a bolt-style design to load and fire a paintball. These operate mechanically or electronically with the assist of an electronic valve or air solenoid.
Markers with air solenoids also require a low pressure regulator (LPR) to regulate the pressure to operate the air solenoid. If there is any variation in the pressure regulation from the LPR to the air solenoid, the paintball marker may discharge a paintball inaccurately. Specifically, relying on a LPR to regulate the air solenoid and open the valve may cause inconstant firing velocity, or low precision (poor “ball on ball” accuracy). Furthermore, markers with LPR and air solenoids are prone to drop-off.
Conventional Paintball Markers:
Conventional paintball markers, particularly those with LPRs and air solenoids, have several drawbacks that can frustrate the player and disrupt the on-field experience, in particular:
Accuracy: High recoil due to impact and movement from multiple moving parts. Parts reciprocate back and forth. Paintball is moving when fired.
Air Efficiency: Commonly, compressed gas is used to operate the firing mechanism and to propel the paintball. Most markers used assisted valves or air solenoids to linkage their overall firing mechanism. Traditional ones use “blowback” (or a surge of compressed air or CO2 to reset or “recock” their mechanism. Some air solenoids have a minimum dwell time (length of time the air solenoid can throttle open the valve). Compressed air may be wasted due to an excessive dwell time. The ideal dwell time is 3.33 ms which cannot be achieved with conventional air solenoids used for paintball markers. Also, pressurized gas is depleted due to the effect of the “off” (the return travel of the valve link) mechanism on these linear reciprocating valves. Due to the limitations on air efficiency, larger compressed air tanks may be required.
Reliability: Complex mode of operation, with multiple moving parts requiring lubrication; numerous O-rings, springs, and fasteners. Paintball marker can chop or break paintballs from their loading mechanisms (bolts reciprocate forwards to load a paintball into its firing position and can break them while doing so). Air solenoids may permanently fail if the input pressure spikes above its maximum pressure rating. Air solenoids have low maximum pressure ratings and are therefore prone to failure.
Ergonomics: Number and complexity of working parts causes excess weight. Size is driven by the need to house the multiple working parts.
Maintenance: Many different replacement components need to be purchased, e.g. air solenoids, valves, low pressure regulators, hoses, O-rings, air bolts, bolt pins, hammers, springs, etc.
Audibility: Number and complexity of working parts causes excess noise during operation.
Two recently issued patents further serve to illustrate features of conventional paintball markers. U.S. Pat. No. 7,735,479 to Quinn et al. discloses a paintball marker having a bolt, an impact ring within the bolt, and a striking surface contacted by the impact ring. U.S. Pat. No. 7,594,503 to DeHaan et al. discloses a paintball marker with a bolt and an air solenoid requiring a low-pressure regulator.
Desirable Improvements:
It is desirable to implement a lightweight, compact, durable paintball marker having a minimum number of moving parts and that does not use a LPR linked to an air solenoid, and accordingly may offer improved accuracy, firing precision, air efficiency, reliability and ergonomics when compared to currently available paintball markers.
The present disclosure provides a paintball marker including a housing having formed therein a cylindrical chamber with an axis and an open end, and a valve assembly within and coaxial with the chamber. The chamber wall has first and second openings. The valve assembly is configured so that, during one period of revolution about the axis, in a first portion the valve assembly closes the second opening while permitting entry of a ball into the chamber through the first opening, and in a second portion the valve assembly closes the first opening while permitting entry of compressed gas into the chamber through the second opening. The compressed gas entering the chamber during the second portion expels the ball through the open end of the chamber.
In an embodiment, the valve assembly includes a valve body and a scoop. The valve body has an axial slot therein for permitting entry of the compressed gas in the second portion of the period; the slot has sides extending in the axial direction and ends extending in the azimuthal direction. The valve body has protrusions at an exterior cylindrical surface thereof for contacting an inner surface of the chamber and thereby preventing escape of the compressed gas at the exterior of the valve; the protrusions form axially spaced circumferential seals at respective ends of the slot and longitudinal or face seal(s) along respective sides of the slot. In this embodiment, the valve assembly further comprises a scoop for holding the ball; the scoop is attached to the valve body and coaxial therewith, and is configured to receive the ball entering the chamber in the first portion of the period and to close the first opening in the second portion of the period. The scoop is open at a front end thereof to permit movement of the ball as it is expelled, and has an opening at a rear end thereof communicating with an interior of the valve body, so that the compressed gas flows through that opening toward the ball in the second portion of the period.
It will be appreciated that delivery of the ball to the housing, and delivery of compressed gas to expel the ball, requires only a single moving part, namely the valve assembly revolving in the chamber.
The foregoing has outlined, rather broadly, the preferred features of the present disclosure so that those skilled in the art may better understand the detailed description of the disclosure that follows. Additional features of the disclosure will be described hereinafter that form the subject of the claims of the disclosure. Those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiment as a basis for designing or modifying other structures for carrying out the same purposes of the present disclosure and that such other structures do not depart from the spirit and scope of the disclosure in its broadest form.
A paintball marker 100 in accordance with the disclosure is shown in three separate views in
As shown in
Revolving Valve Assembly:
Components of the revolving valve assembly 150 will now be described, with reference to
Rear revolving valve 2 can be constructed of ball-bearing grade materials. These ultra-slick materials have an extremely low friction coefficient, which decreases with an increase of external force applied, and are frequently used in dynamic sealing applications. As illustrated in
As rear revolving valve 2 turns about its axis, a paintball resting in the front chamber scoop 1 is loaded to be discharged. The home position 126 for movement of the valve (marked on the IR sensor disc 124) corresponds to an open breech position where the scoop 1 faces upward towards breech opening 511 and thence towards the hopper, so that the scoop is ready for the next paintball to drop into it (
Alternatively, other revolving valve designs may include the use of a removable O-ring or O-rings (See
Motor:
As shown in
In other embodiments, a gear train may be used to adjust the desirable torque or speed output to the revolving valve. Other electronically driven, air-assisted, or manual rotational devices and mechanisms for turning the revolving valve may also be used.
Paintball:
As noted above, paintball 4 rests in the front revolving chamber scoop 1 before being discharge by the compressed gas exiting from the rear revolving valve 2. Current popular paintball sizes are .5 CAL and .68 CAL. Paintball 4 typically requires 150 to 300 psi of compressed gas to be propelled so as to achieve a muzzle velocity of 300 FPS (feet per second). The pressure required to obtain a desired muzzle velocity depends on the size and weight of the paintball.
IR Photosensor:
In this embodiment, an IR photosensor 5 (see
Ball Detent:
Ball detent 6, typically rubber in material, is located at the interior wall of main housing 10 (the wall of the cylindrical chamber 510 in which the revolving valve assembly turns), protruding radially inward toward the front revolving chamber scoop. Ball detent 6 holds the paintball in place while the revolving valve 2 is at rest. As the revolving chamber turns, the front revolving chamber scoop pushes the ball detent beneath itself, so that the paintball is free to exit the breech when pushed by air escaping from air exit hole 121.
Electronic Breakbeam Eye:
One or more electronic breakbeam eyes 7 monitor and sense the position of the paintball 4 (scoop 1 is made of a transparent material for this reason). The electronic breakbeam eyes determine whether the paintball is in the correct position to be discharged. If the paintball is not properly positioned, the electromagnetic beam is not broken; the circuit board detects a signal accordingly and the operation of the paintball marker will halt. The electronic breakbeam eyes are used to prevent the paintball marker from operating prematurely and decrease the chance of the paintball breaking inside the breech due to premature firing.
Main Housing Breech and Gas Reservoir:
Paintball Marker: Assembled View
Paintball Marker: Exploded View:
Other components of the paintball marker in this embodiment are shown in
Eye covers 11 protect the electronic breakbeam eyes from debris and UV radiation. Eye cover screws 12 attach the eye covers 11 to the main housing 10.
Feedneck clamp screw 15 adjusts the tightness of the feedneck clamp 14.
O-ring 16 seals the trigger frame compartment and protects the electronics from harmful saturation exposure. Motor damper 17 reduces vibration from the motor 3. Circuit board dampers 18 protect circuit board 19. Circuit board 19 operates motor 3. Circuit board screws 20 attach circuit board 19 to main housing 10. Ball detent cover screw 21 secures ball detent 6 in position.
Trigger switch 22, which in this embodiment comprises an IR sensor, activates the firing operation. The firing operation is initiated when trigger adjustment screw 37 on trigger 35 interrupts the switch. Trigger switch 22 rests behind the trigger. Trigger switch magnet 23 and trigger magnet 39 use magnetic repulsion to return trigger 35 to a safe, non-firing position. Trigger frame screws 24 attach trigger frame 36 to main housing 10.
Grip covers 25 protect the batteries stored in the grip frame compartment of the trigger frame. Grip covers 25 also provide a secure gripping surface for the user. On/Off switch screw 26 attaches On/Off switch 34 to trigger frame 36. Grip cover screws 27 attach grip covers 25 to trigger frame 36.
Trigger switch dowel pins 28 secure trigger switch 22 inside the trigger frame. Trigger dowel pin 29 acts as a pivot to trigger 35 and secures it in a swivel position in the trigger frame.
90° air swivel 30 connects an external air tube to straight air connector 38 and routes compressed gas from the air source adapter 33 to ASA regulator 40. ASA screws 32 attach the air source adapter 33 to the bottom of trigger frame 36.
On/Off LED light 31 lights up to indicate whether the marker is on or off. This light thus functions as a firing and safety mode indicator. On/Off switch 34 turns the paintball marker on and off, and also acts as a safety switch. Trigger adjustment screw 37 is adjusted to interrupt trigger switch 22 at a desired firing location during a trigger pull. Trigger adjustment screw 41 adjusts the magnetic repulsion length or trigger return length between the trigger frame magnet and the trigger magnet.
Air slot cover plate 44 compresses air slot cover plate O-ring 43 to seal the main housing reservoir. Air slot cover plate screws 42 attach the air slot cover plate to the main housing.
A paintball marker embodying the disclosure offers some significant benefits. Since there is only one moving part (the revolving valve assembly), there are no parts moving linearly or reciprocating. There are no mechanical switches or levers. The paintball is at rest when it is fired. Compressed gas is only used to propel a paintball, not to operate the firing mechanism. By adjusting the speed of the revolving valve, it is possible to achieve a desired dwell time, without relying on the timing of an air solenoid or mechanical parts. Also, there is no valve return travel leading to wasted air. A smaller compressed air tank may be used. This will lighten the overall load on the player.
The simplicity of operation, owing to a single moving part, ensures a high level of reliability. Furthermore, no intense lubrication is necessary, and no springs or large arrays of O-rings are required. Since there is no force from an internal loading mechanism on the paintballs while loading them into the breech, there is less likelihood of paintball breakage.
A paintball marker according to an embodiment of the disclosure may be lightweight and have a compact body design due to the single-part operation. In addition, the components are relatively inexpensive to produce, especially when considering the manufacturing technique of injection molding for the rotating assembly.
While the disclosure has been described in terms of specific embodiments, it is evident in view of the foregoing description that numerous alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the disclosure is intended to encompass all such alternatives, modifications and variations which fall within the scope and spirit of the disclosure and the following claims.
Number | Name | Date | Kind |
---|---|---|---|
7594503 | DeHaan et al. | Sep 2009 | B2 |
7607424 | Monks | Oct 2009 | B2 |
7735479 | Quinn et al. | Jun 2010 | B1 |
7770570 | Lian | Aug 2010 | B2 |
20080041353 | Gan | Feb 2008 | A1 |
20080257327 | Monks | Oct 2008 | A1 |
20090235909 | Lian | Sep 2009 | A1 |
20100275894 | Kaakkola et al. | Nov 2010 | A1 |
20110083654 | Galinson | Apr 2011 | A1 |
Number | Date | Country | |
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20120060813 A1 | Mar 2012 | US |