The invention relates to a method and apparatus for painting animals and/or objects, using a coating paint product.
Particularly, the invention relates to an apparatus used for coating solid bodies with coating paint liquid compounds, which are vaporized and/or micronized and/or atomized while spraying a body to be coated, in accordance with a novel and particularly convenient and cost effective method.
The practice of coating bodies with more or less liquid substances has been known since ancient times, which practice is carried out by a massage action with a number of various methods, obviously including the manual action.
The main drawbacks arising from this practice are based on the fact that the manual massage action is particularly difficult if the expected degree of coating is particularly high, e.g. when a liquid, a cream, a lotion or a general compound having tanning properties is to be applied, in which case the body on which said compounds are applied shall not only exhibit a degree of coating next to 100%, but also and further a particularly even and homogeneous coating, due to the fact that said coating shall allow the skin that is treated with the above compounds to react to sun exposure, or to react according to the chemical properties of the compounds and substances in use. This is the case of sunless tanning creams and lotions, by which certain structural components of the skin react chemically by color variations (like in the case of ammines and certain small polypeptides which take a golden to dark brown color depending on the amount of compound being applied). The skin is composed of various cells having different characteristics, which can give it important characteristics to be considered in the design and optimization of an apparatus for coating it. The skin has a multifaceted surface having both a lipophilic and lipophobic character, which allow the skin to function as a kind of barrier against unwanted impurities, and yet to let the gaseous component of the atmosphere in and water vapor or liquids out One more factor to be considered in the design and, optimization of a coating , paint product application apparatus is that due to the particular texture of the skin, a full and evenly homogeneous coating is hardly attainable. It is also known that, in order to fully and homogeneously coat a body, one more person is often needed, especially for coating regions of the body that are hardly reachable by the subject (e.g. back, shoulders) and skin areas at joints, in whose folds, often due to the massage movement, the liquid and/or cream in use stagnates.
Apparatuses and methods are known in the art for spraying electrostatically charged liquid paints, to enhance the adhesion of the coating paint solution or liquid on the skin of the subject, which obviate many of the drawbacks caused by manually coating a body with liquids and/or creams, particularly having tanning properties. In certain particular embodiments, closed booths are used, in which coating paint liquids are sprayed on subjects in said booths. From prior art various types of closed booths are known for painting with coating paint products having various useful characteristics, for a proper application of the product on the body of the subject, such as the use of thermal fans to keep the atmosphere inside the painting booth warm and comfortable, and/or the possibility of ventilating the environment (booth) at the end of the painting cycle, thereby obtaining an obvious improvement of the environment conditions, in view of a further painting cycle on another subject and/or the presence of air-cleaning systems, which clean the air inside the booth by using fans, which are operated at each painting cycle and remove by suction the liquid paint mist component fluctuating in the air during the cycle, which might be inhaled by the subject that is subjected to the painting action.
As most prior art apparatuses comprise closed booths, they cause considerable drawbacks during use. Some of these drawbacks are of psychological nature, as it is known that some people react with irritability and general discomfort in certain situations, for instance when they are forced to be enclosed in a rather small space (as a painting booth might be), thereby causing a sort of claustrophobia even in people who do not generally suffer from this pathology.
Another drawback that may arise from the use of prior art apparatuses is the possibility that the treated subject may receive a slight electric shock when the subject comes even in slight contact with the outside of the paint liquid or solution spray nozzles, as said electrostatic charge induced in the coating paint liquid or solution to enhance the adhesion of the coating paint solution or liquid is induced at the spray nozzles.
It was surprisingly found that many of the technical and not technical drawbacks of prior art apparatuses may be easily obviated, thereby drastically improving the quality of the service provided by said apparatuses and reducing costs both of manufacture and use of said apparatuses.
This invention has the object of obviating these drawbacks by a simple, cost-effective and easy to implement arrangement, which is also more interesting for the subject that is expected to use said invention, by providing a painting booth of the open type, which is made of at least two walls disposed one in front of the other and has one or more paint liquid or solution spray nozzles through which said liquid is propelled under pressure, and exits therefrom in a finely micronized and/or atomized and/or vaporized form, and used various methods to charge electrostatically the solution and/or liquid being used, to achieve the purpose of fully and homogeneously coat the body.
According to an improvement, said painting booth is conformed in such a manner, as to form a sort of shower cabin, which is composed of at least two walls, preferably made of a transparent material and placed one in front of the other in a discontinuous manner, so as to leave at least two areas uncovered by said walls, which are particularly suitable to allow the movements of the incoming and ingoing subjects to be exposed to painting cycles.
It may be noted that an arrangement involving the construction of painting booths formed by two opposed walls, as described above is particularly interesting in that it allows to obviate certain typical drawbacks of prior art closed booths, as this particular arrangement allows people who may not feel at ease in particularly narrow environments to use these apparatuses for the application of lotions and/or solutions all over the body, as it considerably decreases the tension generated by the fear of closed places, thanks to the fact that the subject may easily put an end to a painting session by simply going out of the booth with no need of opening a door, which makes the booth much more comfortable.
Furthermore, such booths may be simply used on beaches and other public spaces as they need no particular maintenance, unlike closed booths.
A further improvement consists in that said booths need no particular for cleaning and ventilate the environment like those in use for closed booths, because the natural aeration of the environment (booth) limits the stagnation of the coating paint liquid aerosol inside the environment, and the booth wall washing process is further facilitated by the openings on the sides of the walls and by the presence of a rotating platform, provided as an easily removable and cleanable tray, which is highly useful for possibly recycling the coating paint solution in use during the painting cycle or for a faster disposal of the exhausted component of said solution, as there is no pipe connection through which said solution would be forced to flow.
An additional advantage is provided by the different methods used, according to the invention, to charge electrostatically the liquid in use during the painting process.
As mentioned above, the use of electrostatically charged liquids is known in the process of animal and/or object painting, with the aim of optimizing the adhesion of the micronized and/or atomized and/or vaporized liquid on the body being painted.
The above well-known apparatuses use spray nozzles which induce the electrostatic charge on the coating paint liquid to be used in the painting step, while said liquid exits from the nozzles and, as discussed above, may have the drawback of retaining an electric charge, though minimal, which might be discharged on the user of the apparatus, if he/she moves inside the closed booth.
A further advantage provided by the apparatus of this invention consists in that it provides various methods for inducing an electrostatic charge on the coating paint liquid.
In a particular embodiment of the invention, a tank is used which can induce the electrostatic charge on the solution contained therein by using one or more spark plugs and/or diodes and/or electrodes which are directly in contact with the liquid or dipped therein, thereby preventing the electrostatic charge from being induced at the spray nozzles, and consequently preventing any passage of electrostatic current from the nozzles to the body of the subject being painted, due to a contact between the subject and the charged nozzles.
A further embodiment uses micronizing and/or atomizing and/or vaporizing nozzles inside a polarization further containing electrodes and/or diodes and/or spark plugs, which come in direct contact with the vaporized mist of the liquid used for the painting process and directly induce the electrostatic charge thereon by contact.
In a further embodiment of the inventive apparatus the liquid is passed through a transparent coil, which is wound around or in contact with at least one UV lamp. UV rays are known to be able to induce an electrostatic charge on a liquid passing near it, without any direct contact with electrostatically charged metal elements, and thereby preventing any short circuit condition.
In a further embodiment, micronizing and/or vaporizing and/or atomizing nozzles are provided in a polarization chamber wherein micronization and/or vaporization. and/or atomization occur until liquid droplets of about 20 μm are formed, which droplets are naturally charged with a positive electrostatic charge due to the high pressure exerted thereon.
Further improvements or characteristics of the painting method and apparatus forming the subject of the dependent claims.
These and other characteristics and advantages of the invention will appear more clearly from the following description of a few embodiments shown in the accompanying drawings, in which:
FIGS. 1 to 5 are top and side perspective views of a painting booth. The booth 100 has two curvilinear walls 1 which are connected by an upright 2 having nozzles, a rotating tray-like platform, a controller element 4, spray nozzles 5 and elements for supporting the walls 6. Note that the construction of the above booth is particularly suitable for people who might suffer from particular disturbances related to the difficulty of finding themselves in closed and narrow spaces, and that the particular shape of the curvilinear walls, which are inwardly concave, is particularly useful in keeping the vaporization and/or atomization and/or micronization mist generated by the spray nozzles 5 as long as possible within the environment (booth). The tray, walls and column may be made of any material of various values, depending on aesthetic needs and/or other needs arising from installation sites. Particularly, the tray or at least a portion thereof is made of an electrically conductive material and is connected to the ground potential by known and appropriate means.
The paint liquid is drawn from a tank 20 and pressurized by using a pump 21. Means 22 for electrostatically charging the paint liquid may be associated to or inserted in the tank 20, which means will be described in greater detail hereafter. Alternately, as outlined in dashed lines, said means 22′ may be of such a type as to generate a radiative ionization and are provided in the pipe 23 which delivers the liquid to the spray nozzle/s 5. The pipe 23 may serve one, two or more spray nozzles 5, which are fitted on the column 2 in various patterns and/or orientations relative to the spraying direction. When more than one spray nozzle 5 is provided, a manifold, not shown in detail, may be advantageously provided, the individual pipes for connection to the nozzles 5 branching off it.
Referring to
In accordance with an additional advantageous characteristic of the inventive booth, the relative position of the column, the tray and the curvilinear wall opposite the column is such that the body of the patient is situated substantially at the focus of the curvilinear wall with reference to the spray direction of the nozzles, therefore even when a fixed platform is provided, the part of the body opposite the column is painted in an optimized, substantially even manner. In
Regarding the means 22, 22′ for electrostatically charging the paint liquid, these may be substantially of two types.
A first embodiment, as shown in
Finally, according to
As appears clearly form FIGS. 1 to 9, the device according to the invention is formed by a cabin, or the like having lateral walls 1 and a bottom formed by a tray-like platform 3.
In the embodiments according to
From the constructive point of view relatively to the booth or cabin itself lateral walls 1 and a tray like bottom platform 3 is provided. The lateral walls can be formed by a double layer wall having an outside wall layer 101 and an inner wall layer 201 which form a hollow space between each other. In this space the uprights pipes 102 carrying the nozzles 5 are provided.
The pipes 102 are connected together by a connection or distribution pipe 202. The tray like platform 3 has a concave shape in order to form a basin. The basin has preferably a wall degrading towards a collecting output 303 which is connected to an output pump 40 which forwards the fall down rests of the spayed liquid to a collecting tank 41. A pipe 43 connects the output pump 40 to a suction vent 42 which has condenser means as for example a centrifugal drier device (not illustrated) for condensing the liquid still dispersed in the atmosphere inside the booth, which is then forwarded by the output pump to the collecting tank 41.
As it appears clearly form
The position of the uprights can follow two principal solids approximating the shape or enveloping surface of a human body.
According to
The sheets 101, 201 forming the lateral walls are concentric solids having elliptic basis. Six upright pipes are distributed on opposite sides of the elliptic basis in a symmetric way relatively to the largest diameter of the elliptic basis. The distribution may be also be non symmetric. In
Another solid for approximating the shape of the human body is a parallelepipedon. A cross section thereof is indicated with B in
Obviously the examples of
As it appears from
In another constructive variant illustrated in
The bracket is supported in a cantilevered way by a vertical sliding guide and means are provided for displacing the bracket up and down in a continuous way. Different means can be used which are within the choice of the expert in the art between the known ones. In
A motor 65 drives the bar 63 in order to rotate around its axis. Other guiding and driving means can be sued such as electro-pneumatic actuators or similar.
The bracket 60 is housed within the hollow space formed between the two sheets 101, 201 forming the said wall. In this embodiment the internal layer has vertical axial openings which are continuous along the entire path of the corresponding nozzle 5.
As a further variant the embodiment of
These embodiment has the advantage that by providing valves at the inlet of each one of the two feeding lines as indicated by 167 and 166 only air or only liquid can be fed to the nozzles, thus allowing to carry out different functions by the same nozzles as for examples cleaning function by feeding only water to the nozzles and/or drying functions by feeding only air to the nozzles.
A further advantage of the embodiment according to
According to
As it appears also from
The same pipe 83 can serve as output pipe for extracting the liquid form the bottle 80 or as a feeding pipe for feeding the rests of the sprayed liquid collected from the booth after the treatment.
The maximum level sensor 85 and the minimum level sensor 84 can be of the kind generating an electric signal which is fed to a central control unit which controls the entire operative units of the apparatus, thus allowing to stop the apparatus when the bottle 80 from which the liquid to be sprayed reaches the minimum level and/or when the bottle in which the liquid resting in the booth after treatment is collected reaches the maximum level. Since the said bottles are of plastic material the above disclosed arrangement allows to spare plastic material with economic advantages and with a reduced pollution effect.
Although the caps are described with reference to a particularly shaped bottle 80, it is obvious for the expert in the art to modify the said cap in order to fit differently shaped bottles particularly relatively to the sleeve 280 so to achieve the same functions and advantages as the disclosed example.
According to still another embodiment of the apparatus of the present invention,
In this embodiment, the nozzles 5 are mounted on upright pipes 102. This is not necessary at all since the circuit can operate also with nozzles mounted on a bracket 60 according to
The feeding circuit of the liquid to be sprayed to the nozzles 5 comprises a feeding branch 90 and a return branch 91. A pump sucks the liquid from a tank, particularly from the bottle 80 into the circuit 90, 91. In the return branch 91 a ionisation apparatus 93 for the circulating liquid is provided. A valve 94 is provided for closing the return branch 91 in order to generate the pressure in the feeding branch which allows praying. Furthermore valves are provided which closes the nozzles 5 during circulation when the valve at the return branch 91 is open.
Advantageously the circuit is provided with a pump furnishing a adjustable feeding pressure for the liquid, while the nozzles are provided with automatic pressure sensitive valves which opens when the liquid pressure overcomes a certain predetermined minimum pressure.
Advantageously the circuit is provided with two pumps. A first pump 92 which is a low pressure pump. The low pressure pump 92 feeds the liquid from the bottle or from the tank 80 into the circuit 90, 91. The pressure of the liquid when the valve 94 in the return branch 91 is open and the low pressure pump 92 is driven is below the minimum pressure level needed to operate the nozzles valves in order to commutate the said nozzle valves into the opened condition.
The low pressure pump 92 causes the liquid to circulate in the branches 91 and 90 and through the ionisation apparatus 93 for a period of time needed to ionisate the entire liquid circulating.
In the feeding branch 90 a high pressure pump 95 is provided through which the liquid can circulate when driven in the circuit 90, 91 by the low pressure pump 92. Typically a piston pump does not create to much resistance to the liquid flow when it is not operated.
The high pressure pump 95 is driven by a brushless motor 96 which is controlled by an inverter 97. A CPU unit 98 controls the entire process of the low pressure pump 92, of the inverter 97, the electrovalves 94 and the liquid level in the battle 80.
Ionisation can also be measured by means of electric voltage measurements or by simply measuring the time of the ionisation phase.
When the ionisation phase is ended the high pressure pump 95 is activated and the valve 94 in the return branch 91 is closed. Also the low pressure pump is closed and the pressure increases in branch 90 and at the nozzles 5 till the said pressure overcomes the minimum pressure for opening the nozzle valves allowing the liquid to be sprayed.
The circuit for the liquid is dimensioned in order to contain several liters of the fluid so that a great amount of fluid is ionised. Each treatment of spraying the liquid uses from 100 to 800 ml of liquid so that the liquid in the circuit is sufficient for several treatments.
Nevertheless a treatment can be advantageously splitted into several short spraying phases, at each spraying phase only a partial amount of the entire volume of liquid being sprayed. After each spraying phase the high pressure pump can be disactivated and the low pressure pump 92 is activated by opening again the valve 94 in the return branch for starting a ionisation cycle as disclosed above. After the ionisation cycle a new partial spray cycle can be carried out.
The nozzle 5 has a spraying opening 105 is mounted at an end of a feeding chamber 205. The feeding chamber 205 has an in out opening 305 opposite to the nozzle opening 105 the said opening forms a valve seat at the internal face with which a piston like valve shutter 405 cooperates. The said piston like valve shutter 405 is able to slide away and against the valve seat at the input opening 305 and is urged against the said valve seat by means of an elastic element 505. The elastic element 505 for example a spiral spring as illustrated in
The said nozzle valves has the further advantages that they can be set to a fluid pressure near the optimum pressure allowing the liquid to be sprayed only when the pressure of the liquid is at a pressure near the optimum one. This avoid the fact that when the pressure is to low the nozzles may not sufficiently vaporize or atomize the liquid and to big drops or jets are emitted by the nozzles.
According to another feature of the invention, which is illustrated in
From the technical point of view the high pressure pump is drive in order to reach a spraying pressure from 30 to 100 bars, preferably from 60 to 70 bar. Each spraying cycle lasts several seconds particularly from 1 to 3 seconds.
The nozzles and the pressure of the liquid are defined in such a way as to generate drops having a range between 5 and 40 microns and to avoid turbulences.
Providing several shorts spraying cycles which are alternate to rest periods, allows to exploit better the enveloping effect of the polarized sprayed liquid and the natural falling down effect due to gravity.
Preferably a device according to figure 15 has the following operative cycle:
The liquid from the tank is sucked into the circuit by means of the low pressure pump 92 which is a self triggering one.
First a stand-by pahes is carried out during which the low pressure pump 92 sucks the liquid and continue to make it circulate in the circuit so that the liquid is continuously mixed and continuously passes through the ionisation device.
A ready to start phase during which the high pressure pump is activated at a low level rotation speed so that the pressure does not increase as high as to open the nozzle valves but the pressure in the system reaches a higher pressure from which the optimum spraying pressure can be rapidly reached.
A spraying phase in which the high pressure pump is brought to a higher rotation rate such as to allow the spraying pressure to be reached. The electro valve in the return branch 91 are closed and the pressure increases at the level opening the pressure sensitive nozzle valves.
The command for the spraying phase can be given manually by the user by means of a button inside the booth.
The ionisation apparatus can be of every kind. As a further example of ionisation apparatus is a so called ion accelerator which thanks to the natural magnetism of rare earth generating a magnetic field of about 9000 gauss causes the polarisation of the particles. This effect is enhanced by the circulation of the fluid several times through the ion accelerator. The high magnetic field furthermore has also an important sterilisation effect.
Relating to
The apparatus according to the invention may be further enhanced with different facilities. For example a device for displaying films or television programs can be provided and also a film can be displayed instructing the use of the apparatus, which film may be stored on a magnetic band, or in the form of a digital film on a digital storage medium.
Also means for giving vocal commands and emitting vocal instructions can be provided.
Means for automatic distribution of under wear or the like can be provided.
As already disclosed the apparatus may be provided with one or more further circuits for spraying different fluids or liquids. Air can be sprayed for drying and water or other liquids can be sprayed for washing.
The operative devices like the pumps, the tanks, the ionisator units, the electronic and electric units, the electro valves and the other additional devices can be placed on the trolley as illustrated in
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP04/50104 | 2/10/2004 | WO | 12/20/2005 |