This disclosure relates to refrigeration systems for perishable items.
In the drawings and description that follows, like parts are marked throughout the specification and drawings with the same reference numerals, respectively. The drawings are not necessarily to scale. Certain features of the invention may be shown exaggerated in scale or in somewhat schematic form and some details of conventional elements may not be shown in the interest of clarity and conciseness. The present invention is susceptible to embodiments of different forms. Specific embodiments are described in detail and are shown in the drawings, with the understanding that the present disclosure is to be considered an exemplification of the principles of the invention, and is not intended to limit the invention to that illustrated and described herein. It is to be fully recognized that the different teachings of the embodiments discussed below may be employed separately or in any suitable combination to produce desired results. The various characteristics mentioned above, as well as other features and characteristics described in more detail below, will be readily apparent to those skilled in the art upon reading the following detailed description of the embodiments, and by referring to the accompanying drawings.
Referring initially to
The first horizontal section 104 includes an air passageway 124 at one end that is fluidicly coupled with ends of the hollow portions, 116 and 118, and the second horizontal section 106 includes an air passageway 126 at one end that is fluidicly coupled with the other ends of the hollow portions, 116 and 118. In an exemplary embodiment, both of the passageways, 124 and 126, include slotted air intakes.
The end plates 120 and 122 include air passageways, 128 and 130, respectively, that are each fluidicly coupled with opposite ends of the hollow portions, 116 and 118. In an exemplary embodiment, both of the air passageways, 128 and 130, include slotted air intakes.
The vertical section 108 includes opposing vertical side walls, 132 and 134 and 136 and 138, and a top end wall 140. The vertical side walls, 132, 134, 136 and 138 and the top end wall 140 together define an internal vertical air passage 142 that is fluidically coupled to the hollow portions, 116 and 118, are defined between the support members, 110 and 112, and 112 and 114, respectively.
The vertical wall 132, which also faces the horizontal section 104, defines a passageway 144 that is fluidicly coupled to the vertical passage 142. The vertical wall 134, which also faces the horizontal section 106, defines a passageway 146 that is fluidicly coupled to the vertical passage 142. In an exemplary embodiment, the passageways, 144 and 146, include slotted air discharge diffusers.
In an exemplary embodiment, one or more fans 200 are positioned and supported within the vertical passage 142 of the housing 102 for displacing air upwardly within the vertical passage. In an exemplary embodiment, the fans 200 are operably coupled to a controller 202 for controlling the operation of the fans.
In an exemplary embodiment, one or more evaporator cooling coils 204 are positioned and supported within the vertical passage 142 of the housing 102 at a location proximate and below the fans 200. In an exemplary embodiment, the evaporator coils 204 include and inlet 204a and an outlet 204b that permit a chilled fluidic material such as, for example, chilled water and glycol, or any refrigerant, to be transmitted through the coils. In this manner, the operation of the evaporator coil 204 provides a refrigeration system for the apparatus 100. In this manner, as air is displaced upwardly within vertical passage 142 of the housing 102, the air is cooled as it passes over and through the evaporator coils 204.
In an exemplary embodiment, one or more ultraviolet (“UV”) lights 206 are positioned and supported within the vertical passage 142 of the housing 102 at a location proximate and below the fans 200. In an exemplary embodiment, the UV lights 206 are operably coupled the controller 202 for controlling and monitoring the operation of the UV lights. In this manner, as air is displaced upwardly within vertical passage 142 of the housing 102, mold, bacteria, and other organisms are exposed to the UV light generated by the UV lights 206 thereby killing organisms present in the air.
In an exemplary embodiment, a condensate pump 208 and condensate drain pan 210 are positioned and supported within the housing 102 at a location proximate and below the evaporator coils 204. In particular, in an exemplary embodiment, the condensate drain pan 210 is positioned below the evaporator coils 204 in order to catch condensation generated during the operation of the evaporator coils. In an exemplary embodiment, an inlet of the condensate pump 208 is fluidicly coupled to the interior of the condensate drain pan 210 in order to permit the condensate pump to pump condensation captured by the condensate drain pan out of the pan in into an overhead drain system 212 provided in the building that houses the apparatus 100.
In an exemplary embodiment a power supply 214 is positioned and supported within the housing 102 for supplying power to the fans 200, the controller 202, the UV lights 206 and the condensate pump 208.
In an exemplary embodiment, the inlet and outlets, 204a and 204b, respectively, of the evaporator coil 204 is operably coupled to corresponding flow control valves, 216 and 218, in order to control the flow of the chilled fluidic material through the evaporator coil 204. In an exemplary embodiment, the inlets and outlets, 204a and 204b, are provided in the form of removable umbilical connections that extend upwardly out of the housing 102. The control valves 216 are also operably coupled to the outlet of a pump 220, and the inlet of the pump 220 is operably coupled to a source 222 of a chilled fluid. In an exemplary embodiment, the chilled fluid may, for example, be a mixture of water and glycol, or any chilled refrigerant. A controller 224 is operably coupled to the pump 220 for controlling the operation of the pump. In this manner, one or more of the apparatus 100 may be operated to chill perishable items by pumping a chilled fluid through the evaporator coils 204 while operating the fans 200 of the apparatus thereby generating a cooling air stream. In an exemplary embodiment, the controller 224 may also communicate with the controllers 202 of the apparatus 100 in order to coordinate the monitoring and control of one or more the apparatus. In this manner, as illustrated in
In an exemplary embodiment, one or more conventional wheel retraction devices 250 are positioned within the hollow portions, 116 and 118, and coupled to the horizontal sections, 104 and/or 106, of the apparatus 100, and conventional rollers 252 are coupled to the lower ends of the wheel retraction devices. In one mode of operation, the devices 250 are operated to position the rollers 252 within the hollow portions, 116 and 118, of the housing 102. In another mode of operation, the devices 250 are operated to position the rollers 252 extending out of the hollow portions, 116 and 118, of the housing 102. In this manner, the apparatus 100 may be wheeled along the surface of the floor and then, once repositioned, the devices 250 may be operated to position the rollers 252 back within the hollow portions, 116 and 118, of the housing 102 in a retracted position.
In an exemplary embodiment, during operation of the apparatus 100, as illustrated in
In an exemplary embodiment, the circulation paths, 302a and 302b, at least partially re-circulate air within the apparatus 100. In an exemplary embodiment, during operation of the apparatus 100, air may also be drawn into the hollow portions, 116 and 118, of the housing 102 through the passageways, 128 and 130, defined in the end plates, 120 and 122, respectively.
In an exemplary experimental embodiment of the apparatus 100, approximately 50 to 60 percent of the air circulated in the circulation paths, 302a and 302b, was re-circulated during operation of the system. As a result, the non-re-circulated air was diffused into the general immediate vicinity of the perishable items 300. As a result, the air in this general immediate vicinity of the perishable items 300 was cool, but not as cold as the air flow for cooling the perishable items. As a result, the exemplary experimental embodiment of the apparatus 100 provided a cool air zone in the general immediate vicinity of the perishable items 300 that users of the system such as, for example, test customers, found pleasant. All of the above experimental results were unexpected. Furthermore, as opposed to conventional refrigerated cabinets used for displaying produce and other food items in commercial establishments, the exemplary experimental embodiment of the food items 100 was found to provide a more accessible display system for cooling produce and other perishable items such as, for example, flowers.
In an exemplary embodiment, the vertical positions of the air passageways, 144 and 146, permit the air to be circulated over the top surfaces of the perishable items 300.
In an exemplary embodiment, each of the circulation paths, 302a and 302b, provide up to about 2,000 to 3,000 cubic feet per minute of circulation.
In an exemplary embodiment, the housing 102 of the apparatus 100 may include one or more removable panels to permit access to the interior of the housing to permit installation and/or maintenance of the equipment within the housing.
In an exemplary embodiment, the passageway 144 in the vertical wall 132 is positioned in opposing relation to passageway 146 in the vertical wall 134.
In an exemplary embodiment, each of the passageways, 144 and 146, include slot diffusers that may provide laminar air flow over the perishable items 300. In an exemplary embodiment, the slot diffusers, 144 and 146, provide an exit velocity of less than about 700 feet per minute of the air discharged over the food items 300 that may provide enhanced re-circulation of the air in the apparatus 100.
In an exemplary embodiment, the apparatus 100 may be positioned within a commercial establishment using a conventional fork lift whereby the forks of the fork lift are inserted into the hollow portions, 116 and 118, of the housing 102. In this manner, the apparatus 100 may be easily and efficiently positioned within a commercial establishment. In an exemplary embodiment, the apparatus 100 may then be repositioned within the commercial establishment by operating the wheel retraction devices 250 and rollers 252 as described above.
In an exemplary embodiment, the apparatus 100 may provide the following performance characteristics:
Referring to
In an exemplary experimental embodiment of the apparatus 400, the apparatus was operated and the operating temperatures of the air flow and the perishable food items 300 were monitored at various locations within the apparatus. In particular, the temperature was monitored at the following locations during the operation of the apparatus 400:
The exemplary experimental results described and illustrated above were unexpected.
In an exemplary embodiment, the system 230 may include one or more of the apparatus 100 and/or 400.
Referring now to
Referring to
In an exemplary embodiment, the systems 230 and 500 may be combined with one or more of the apparatus 600.
Referring now to
In an exemplary embodiment, the system 700 further includes one or more unused umbilicals 706 that may permit one or more of the apparatus 702 to be repositioned within the building 708. In this manner, an operator of the commercial building 708 may easily reposition one or more of the apparatus 702 to adjust the flow of customers through the commercial building 708.
In an exemplary embodiment, the apparatus 100, 400, and 600 and the systems 230, 500, and 700 provide islands of displays for produce or other food items within a commercial establishment, without any side-wall or barrier panels of any kind.
In an exemplary embodiment, the apparatus 100, 400, and 600 direct a laminar flow of chilled air onto and over perishable food items 300. As a result, in an exemplary embodiment, a halo or compact zone of low temperature air surrounds the perishable items 300. In an exemplary embodiment, as perishable food items 300 are sold, personnel of the commercial establishment may remove the containers in which the perishable food items are presented on the systems. In an exemplary embodiment, the empty apparatus 100, 400, and 600 may then be removed by a fork lift operator and replaced with a new apparatus that is loaded with perishable food items 300.
In an exemplary embodiment, the use of the systems, 230, 500 and/or 700, in a commercial establishment permit the commercial establishment to provide a virtually unlimited number of traffic flow configurations. As a result, a novel buying experience may be provided that still maintains perishable items at their proper freshness and quality.
In an exemplary embodiment, the cooling fluid used in the systems 100 and/or 1102 is chilled water and glycol.
In an exemplary embodiment, one or more of the passageways, 144 and 146, of the housing 102 include nozzles that direct air flow within the circulation paths, 302a and 302b, over the perishable food items 300.
In an exemplary embodiment, the temperature of the coolant fluid that runs through the coils 204 and/or the air within the circulation paths, 302a and 302b, of the apparatus 100, 400 and/or 600 is monitored and fed back to the controllers 202 and/or the central controller 224.
In an exemplary embodiment, the condensate pump 208 of the apparatus 100, 400 and/or 600 is operated in combination with a timed defrost cycle which periodically permits ice that may collect on the coils 204 to defrost and then the moisture captured by the condensate drain pans 210.
In an exemplary embodiment, other types of conventional refrigeration systems be substituted for, or used in addition to, the coils 204 and/or the refrigeration system 602 to cool the air within the circulation paths, 302a and 302b.
It is understood that variations may be made in the above without departing from the scope of the invention. For example, the teachings of the present exemplary embodiments may be used to cool any item, whether a food item or not, and whether perishable or not. Further, spatial references are for the purpose of illustration only and do not limit the specific orientation or location of the structure described above. While specific embodiments have been shown and described, modifications can be made by one skilled in the art without departing from the spirit or teaching of this invention. The embodiments as described are exemplary only and are not limiting. Many variations and modifications are possible and are within the scope of the invention. Accordingly, the scope of protection is not limited to the embodiments described, but is only limited by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims.
This application is a continuation of U.S. patent application Ser. No. 12/115,836, filed on May 6, 2008.
Number | Date | Country | |
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Parent | 12115836 | May 2008 | US |
Child | 13014498 | US |