1. Field of the Invention
The present invention relates generally to a pallet skirt for disposition about a loaded pallet. More specifically, the present invention concerns a pallet skirt that covers side portions of a loaded pallet and that includes a plurality of side walls, with at least one side wall defining therethrough a pair of spaced apart fork-receiving recesses to provide fork access to the pallet through the side wall for mechanical lifting of the skirted pallet.
2. Discussion of the Prior Art
Those of ordinary skill in the art will appreciate that many consumer and industrial products are loaded onto pallets to move through at least part of a supply chain in unit load form. For example, products may be loaded onto pallets for storage, shipment, and/or retail display. Loaded pallets may be easily moved by mechanical lifting of the pallet via forks of a pallet lifting device (e.g., a forklift or a pallet jack). For a variety of reasons, it can also be helpful to label palleted products with a pallet skirt or wrap.
Traditional pallet skirts or wraps have been satisfactory in some respects, but have also presented numerous drawbacks. For example, one traditional pallet wrap has been constructed in an open box top design. This type of wrap sits on top of the pallet and is disposed on the pallet prior to product being loaded onto the pallet. Automatic palletizers cannot be used with wraps of the open box top design, instead requiring manual loading of product onto the pallet. In addition, box-type pallet wraps leave the unsightly pallet exposed below the loaded product.
As palleted products have become more common in retail settings, a wraparound solid pallet skirt has come to market. This type of skirt is typically placed around the base of the pallet at a retail location, after any loading, shipment, or storage of the palleted product. Once a known wraparound solid skirt is placed around the base of the pallet, the pallet cannot be moved with a conventional forklift or pallet jack without first removing the skirt.
According to an aspect of the present invention, a pallet skirt for covering side portions of a pallet as well as for providing access for lifting of the pallet via forks of a pallet lifting device is disclosed. The unique pallet skirt of the present invention may be disposed about the pallet subsequent to product being loaded onto the pallet, allowing for efficient use of automatic palletizers. The pallet skirt and the palleted product may be at least partially wrapped with wrapping material, which may protect the product (especially bottom layers of the product) during shipping.
A loaded pallet including the pallet skirt of the present invention may be moved into position via forks of a pallet lifting device, and does not require reliance on a third party (such as a retailer) to apply the skirt after moving. The inventive skirt also need not be removed for subsequent moving of the loaded pallet via forks of a pallet lifting device. The pallet skirt of the present invention not only covers unsightliness of the pallet, but also provides additional messaging space relative to prior art skirts.
More particularly, according to one aspect of the present invention, a pallet skirt is provided for covering side portions of a pallet and for providing access for mechanical lifting of the pallet via forks of a pallet lifting device. The pallet skirt includes a skirt body that presents opposite top and bottom margins. The skirt body includes a first pair of opposite side walls and a second pair of opposite side walls. Each of the side walls presents opposite inner and outer faces. The side walls are configured to cooperatively cover portions of product stacked on the pallet and to cooperatively cover side portions of the pallet, such that a lowermost part of the bottom margin of the skirt body is in line with a bottom surface of the pallet, when the skirt body is disposed about the pallet. The side walls of at least one of the side wall pairs defines therethrough a pair of spaced apart fork-receiving recesses that extend between the inner and outer faces and thereby provide fork access to the pallet through the side wall when the skirt body is disposed about the pallet.
Another aspect of the present invention involves a blank for forming a pallet skirt, where the skirt is to be configured to cover side portions of a pallet and to provide access for mechanical lifting of the pallet via forks of a pallet lifting device when the skirt is disposed about the pallet. The blank includes an elongated sheet of skirt material. The sheet presents opposite top and bottom margins. The sheet includes first and second side wall panels, where the side wall panels are disposed laterally adjacent one another and have a first fold line disposed therebetween. Each of the side wall panels extends substantially continuously between the top and bottom margins. The sheet further includes a connection flap that is disposed laterally adjacent one of the side wall panels and has a second fold line disposed therebetween. The connection flap is configured to connect with another side wall panel of either the same sheet or another sheet. At least one of the side wall panels includes a pair of spaced apart recess-defining margins defined therein to selectively present a recess margin that is spaced from a lowermost part of the bottom margin.
A further aspect of the present invention concerns a method of labeling product on a pallet such that the labeled pallet is moveable via forks of a pallet lifting device. The labeling method includes the step of disposing a labeling pallet skirt about the pallet to cover portions of the product and to cover side portions of the pallet, such that a lowermost part of a bottom margin of the skirt is in line with a bottom surface of the pallet. The skirt includes a plurality of side walls, where at least a pair of opposite side walls defines therethrough a pair of spaced apart fork-receiving recesses through which forks can extend to access and lift the labeled pallet while the skirt is disposed about the pallet.
This summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description of the preferred embodiments. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
Various other aspects and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments and the accompanying drawing figures.
A preferred embodiment of the present invention is described in detail below with reference to the attached drawing figures, wherein:
a is an isometric view of the pallet skirt shown in a collapsed condition, with arrows depicting a direction of expansion for preparing the collapsed skirt for disposition about a pallet;
b is an isometric view of the pallet skirt shown in an intermediate condition, with arrows depicting a further direction of expansion for preparing the skirt for disposition about a pallet;
c is an isometric view of the pallet skirt shown in an expanded condition, with arrows depicting the directions of expansion as the skirt is manipulated from the collapsed condition to the expanded condition;
a is a generally side elevational view of an embodiment of a blank for forming the pallet skirt constructed in accordance with the principles of a preferred embodiment of the present invention;
b is a generally side elevational view of another embodiment of a blank for forming a pallet skirt constructed in accordance with the principles of a preferred embodiment of the present invention;
The drawing figures do not limit the present invention to the specific embodiments disclosed and described herein. The drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the preferred embodiments.
The present invention is susceptible of embodiment in many different forms. While the drawings illustrate, and the specification describes, certain preferred embodiments of the invention, it is to be understood that such disclosure is by way of example only. There is no intent to limit the principles of the present invention to the particular disclosed embodiments.
With reference generally to
With particular reference to
The pallet 22 also includes a first pair of opposite side portions 38 and a second pair of opposite side portions 40. Each of the first pair of opposite side portions 38 of the pallet 22 presents a pair of fork-receiving access openings 42 defined by notches 44 within the stringers 28. Each of the second pair of opposite side portions 40 of the pallet presents another pair of fork-receiving access openings 46 defined by lateral space between the stringers 28. Therefore, the illustrated pallet 22 may be lifted by forks (not shown) from any of the four side portions 38, 40, although the pallet skirt 20 of the present invention may also be used with an alternative pallet configured to be lifted by forks from fewer than all four sides, as will be readily appreciated by one of ordinary skill in the art.
The pallet 22 depicted and described herein is a standard wooden pallet with general dimensions of approximately forty-eight inches by forty inches (48 inĂ—40 in), taken along the first side portions 38 and the second side portions 40, respectively, as is typical in the industry. Of course, many specifics of the pallet 22 depicted herein are included by way of example only, as a pallet skirt within the ambit of the present invention may be configured for use with alternative pallets of different shapes (e.g., square), sizes (e.g., half-pallets, quarter-pallets), and/or materials (e.g., metal, plastic). Thus, while the pallet skirt 20 depicted and described in detail herein is specifically configured to be disposed about the illustrated pallet 22, it will be readily appreciated by one of ordinary skill in the art that, as appropriate, the specific construction of alternative pallet skirts (not shown) may be correspondingly varied to be configured for disposal about alternative pallets without departing from the spirit of the present invention. Additionally, the pallet skirt 20 may be alternatively configured for use with other product-holding containers, such as open-top containers or other pallet-type devices.
With attention still to
The skirt body 48 includes a first pair of opposite side walls 54 and a second pair of opposite side walls 56. Each of the first side walls 54 presents an inner face 58 and an opposite outer face 60. Similarly, each of the second side walls 56 presents an inner face 62 and an opposite outer face 64.
As shown particularly in
In the preferred embodiment, the skirt body 48 is configured to be disposed about the pallet 22 (around the side portions 38, 40), but not on top of the top surface 34 of the pallet 22. Therefore, the skirt body 48 is preferably devoid of any bottom wall (not shown) extending between opposite side walls 54, 56.
Also in the illustrated embodiment, the side walls 54, 56 preferably, although not necessarily, extend generally vertically and substantially orthogonal to the top surface 34 of the pallet 22. It will also be readily appreciated that, based on general dimensions of the conventional pallet depicted and described herein, each side wall 54 of the first side wall pair is longer than each side wall 56 of the second side wall pair.
In the embodiment of the pallet skirt 20 depicted in
Also in the embodiment of the pallet skirt 20 depicted in
In the illustrated embodiment, the bottom margin 52 of the skirt body 48 defines both the first pair of recesses 68 and a second pair of recesses 72, such that the recess margins 68, 72 are part of the bottom margin 52 of the skirt body 48. In this way, the bottom margin 52 of the skirt body 48 is substantially continuous. Of course, it remains entirely within the ambit of the present invention for either or both of the first and second pairs of recesses 68, 72 to be alternatively defined such that the respective recess margins 68, 72 are not part of the substantially continuous bottom margin 52 of the skirt body 48.
In even more detail with regard to the illustrated embodiment, each recess 68 of the first pair of fork-receiving recesses is preferably shaped to be generally symmetrical with one another, although such symmetry is not required. Similarly, each recess 72 of the second pair of fork-receiving recesses is also preferably shaped to be generally symmetrical with one another, although such symmetry is not required. In the embodiment depicted herein, the first recesses 68 are smaller than the second recesses 72, although all of the recesses 68, 72 may alternatively be the same size (or the first recesses 68 may even be larger than the second recesses 72) depending on the size and shape of corresponding access opening of an alternative pallet (not shown), as will be readily understood by one of ordinary skill in the art.
Also in the illustrated embodiment, the top margin 50 of the skirt body 48 is substantially linearly continuous, although alternative profiles for the top margin 50 of the skirt body 48 may be formed without departing from the spirit of the present invention.
With particular respect now to
As will be readily understood by one of ordinary skill in the art, each of the outer faces 60, 64 of the side walls 54, 56 defines a printable messaging space 78 thereon. The printable messaging space 78 on each of the side walls 54, 56 extends substantially continuously from the top margin 50 to the bottom margin 52. Furthermore the printable messaging space 78 on each of the side walls 54, 56 includes portions of the outer faces 60, 64 that are disposed laterally adjacent and between the respective recesses 68, 72.
In abundant detail regarding the depicted embodiment, and with reference especially to
Looking next to
A method of labeling the product 24 on the pallet 22 such that the labeled pallet is movable via forks of a pallet lifting device should be readily apparent to one of ordinary skill in the art from the detailed description of the printable pallet skirt 20 described above, and therefore will be described herein only briefly. Initially, the product 24 may be efficiently loaded onto the pallet 22 with an automatic palletizer (not shown), as will be readily understood.
Next, the pallet skirt 20 may be disposed about the pallet 22 to cover portions of the product 24 and to cover side portions 38, 40 of the pallet 22. The pallet skirt 20 is disposed such that the lowermost part 66 of the bottom margin 52 of the skirt 20 is in line with the bottom surface 36 of the pallet 22. If desired, the pallet skirt 20 may be secured directly to the pallet 22, such as by stapling, or the pallet skirt 20 may be sufficiently held in place by a friction fit over the product 24 and the pallet 22. The skirt 20 includes the plurality of side walls 54, 56, with at least one of the side walls 54, 56 defining therethrough a pair of the spaced apart fork-receiving recesses 68, 72 through which forks (not shown) can extend to access and lift the labeled pallet 22 while the skirt 20 is disposed thereabout.
The wrapping material 26 may then be wrapped around at least a portion of the loaded product 24 and around a portion of the pallet skirt 20. The wrapping material 26 is preferably wrapped around the portion of the pallet skirt 20 above the recesses 68, 72, such that the labeled and wrapped pallet 22 is movable via forks without puncturing the wrapping material 26. Of course, it remains firmly within the ambit of the present invention for the wrapping material 26 to be alternatively wrapped around either or both of the recesses 68, 72, such that forks of a lifting device may puncture through parts of the wrapping material 26 as the pallet 22 is moved. In this way, the labeled and wrapped pallet 22 may be moved with forks of the pallet lifting device by inserting the forks through selected ones of the recesses 68, 72 to engage appropriate lifting structure of the pallet, as will be readily understood by one of ordinary skill in the art upon review of this disclosure.
Turning now to
With continued reference to
With attention briefly to
With attention briefly now to
Therefore, for the sake of brevity, additional description of the duplicate elements and features will be avoided, and the reference numbers of any corresponding or similar individual components will be numbered to correspond to the components described above (incremented by an order of one hundred), as will be readily appreciated by one of ordinary skill in the art. Any new or different components or features unique to the blank 180 are numbered starting at two hundred. As will be abundantly clear to one of ordinary skill in the art upon review of this disclosure, only the distinctions between the blank 180 and the blank 80 will be described herein below, with all other elements being sufficiently described in detail above.
With continued reference to
The sheet 182 further includes third and fourth side wall panels 208, 210, with the side wall panels 208, 210 being disposed laterally adjacent one another and having a third fold line 212 disposed therebetween. The fourth side wall panel 210 is disposed laterally adjacent the first side wall panel 200, with a fourth fold line 214 disposed therebetween. As will be readily appreciated by one of ordinary skill in the art, the connection flap 186 is configured to connect with the third side wall panel 208 to form a pallet skirt. In more detail, the first side wall panel 200 and the third side wall panel 208 are preferably generally symmetrical with respect to one another. Also, the second side wall panel 202 and the fourth side wall panel 210 are also preferably generally symmetrical with respect to one another.
As shown in
In the illustrated embodiment, each of the side wall panels 200, 202, 208, 210 includes a respective pair of spaced apart knockouts 220, 222 being defined therein by the recess-defining margins 216, 218. The recess-defining margins 216, 218 preferably take the form of lines of weakness, such that the knockouts 220, 222 are selectively removable to define recesses.
With attention very briefly now to the additional pallet skirt embodiments depicted in
Therefore, for the sake of brevity, additional description of the duplicate elements and features will be avoided, and the reference numbers of any corresponding or similar individual components will be numbered to correspond to the components described above (incremented by an order of three hundred for
With brief reference first to
With brief reference next to
Finally, with brief reference to
The preferred forms of the invention described above are to be used as illustration only, and should not be utilized in a limiting sense in interpreting the scope of the present invention. Obvious modifications to the exemplary embodiments, as hereinabove set forth, could be readily made by those skilled in the art without departing from the spirit of the present invention.
The inventor hereby states his intent to rely on the Doctrine of Equivalents to determine and access the reasonably fair scope of the present invention as pertains to any apparatus not materially departing from but outside the literal scope of the invention set forth in the following claims.