The present invention relates to a pallet component, a pallet component assembly, a pallet and a pallet assembly.
Pallets for distributing products from one location to another, and for use as display-at-the-store pallets, are well known. Such pallets can be provided in a range of sizes such as, for example, full size pallets, half size pallets and quarter pallets. Examples of such pallets may comprise platforms with pallet supports, which can include feet, skids and wheels. Wheels may be incorporated in dollies, which may otherwise be referred to as wheeled pallets.
It is desirable to be able to incorporate digital technologies into pallets. However, in order to effectively incorporate such technologies, modifications to existing pallet designs are required.
There exists a need to overcome one or more of the disadvantages associated with existing pallets.
According to a first aspect of the invention there is provided a pallet component, the pallet component comprising:
The support portion may be integrally formed with the attachment portion. That is to say, the support portion and attachment portion may be formed as a single body. The attachment portion may be said to be connected to the support portion.
The perimeter wall may be a single wall or a plurality of walls. The perimeter wall may be said to extend from a surface of the support portion. Specifically, the perimeter wall may be said to extend from a base portion of the skid, or an underside of the deck. The perimeter wall may be said to be vertical, vertically extending, or substantially vertically extending. In other words, the perimeter walls may project away from the support portion. The perimeter wall, or walls, may extend beyond the one or more internal chambers. The attachment portion may be defined by the perimeter wall such that the perimeter wall defines an outermost wall of the attachment portion. Alternatively, the perimeter wall may define only part of the attachment portion i.e. such that other parts of the attachment portion may project beyond the perimeter wall. The perimeter wall may otherwise be described as a surrounding wall, or a peripheral wall. The above also equally applies to partition and/or device chamber walls. That is to say, generally a wall may be said to be vertically extending, or substantially vertically extending (e.g. may be tapered).
The one or more walls may comprise the perimeter wall. The one or more walls may comprise a device chamber wall. The one or more walls may comprise a partition wall. The one or more walls may comprise any combination of the perimeter wall(s) and/or device chamber wall(s) and/or partition wall(s). The one or more cut-outs may be defined in, or formed in, the perimeter wall. A plurality of cut-outs may be defined in, or formed in, the perimeter wall.
The internal chambers may otherwise be defined as cavities with an open face. The internal chambers may be cavities with one open face. The distribution of internal chambers may be substantially symmetrical. That is to say, the distribution may have at least one axis of symmetry within at least the attachment portion.
The attachment portion may be a block. The attachment portion may be for separating the support portion from the corresponding attachment portion of the different pallet component. Engagement may include abutment. The attachment portion may be a central attachment portion of a plurality of attachment portions. The centrality may be taken relative to one axis, or two axes. Alternatively, the attachment portion may not be a central attachment portion, and may instead be adjacent a central attachment portion (i.e. an outer ‘block’).
The cut-outs are intended to refer to regions which do not incorporate material. These may take the form of grooves, recesses, apertures or openings. The cut-outs may otherwise be described as ventilation holes (although it should be recognised that the ventilation holes are not necessarily surrounded by material i.e. they may be more akin to indentations, or grooves). In some instances, the cut-outs may be formed by material having been removed from the surrounding body. In other instances, the cut-outs may simply be regions in which material was never present (i.e. the cut-outs were present from the initial manufacture of the body). That is to say, cut-outs generally refer to an absence of material from a surface. One or more cut-outs in the perimeter wall may be referred to as perimeter wall cut-outs.
The cut-outs may specifically define a fluid pathway between the at least one device chamber and atmosphere in use. That is to say, even when the electronic device is received in the device chamber, the cut-outs may still define a fluid pathway i.e. the pathway is not blocked owing to the presence of the electronic device. In this sense the cut-outs are distinct from any orifice through which the electronic device is received (because the orifice does not define a fluid pathway in use).
The cut-outs may ‘direct’ external water jets towards particular walls. A central axis of the cut-out(s) may be aligned with a wall (such as a partition wall or device chamber wall). Aligned with in this context is intended to mean directed towards, or aimed at. More preferably, the central axis is offset from any (other) cut-outs. This may further reduce undesirable liquid leakage. This is particularly effective where the cut-outs are perimeter wall cut-outs.
The fluid pathway is intended to refer to a passageway which fluidly connects the at least one device chamber to the external atmosphere. The fluid pathway may otherwise be described as a passageway, or channel, for example an airflow channel. The fluid pathway may otherwise be referred to as an internal labyrinth. The atmosphere may be described as a region outside the pallet component, specifically external atmosphere or external location. The fluid pathway provides fluid communication between the at least one device chamber and atmosphere. The fluid pathway can be said to be formed of, or defined by, a network of cut-outs. In turn, the cut-outs define one or more channel(s). In preferred arrangements, the one or more cut-outs define a fluid pathway between the at least one device chamber and atmosphere. That is to say, the fluid pathway spans between the at least one device chamber and the atmosphere. The fluid pathway may be said to fluidly connect the at least one device chamber to the atmosphere.
An advantage provided by the fluid pathway is that a device, which may be received in the at least one device chamber, is able to sample conditions such as, for example, temperature and humidity. These conditions may be referred to as atmospheric variables, or environmental conditions. Furthermore, the device may be able to sample the aforementioned conditions whilst remaining protected from day-to-day use, and so wear, of the pallet, including processes such as jet-washing. Put another way, an airflow can reach the at least one device chamber from outside the attachment portion whilst, simultaneously, the at least one device chamber remains protected from the ingress of liquid.
The fluid pathway may define a tortuous path between the atmosphere and the at least one device chamber. The fluid pathway may be said to define a labyrinth arrangement. The tortuous path, or labyrinth arrangement, assists in reducing the risk of liquid, such as from a washing process, leaking into the device chamber. Such leakage may otherwise risk malfunction of the device. The device can be used to sample, record and transmit the aforementioned atmospheric variables, which is desirable during transportation, and storage, of goods or products which may be loaded on the pallet component.
For the purposes of the fluid pathway, fluid may mean either liquid or gas. However, it will be appreciated that the invention is particularly advantageous where gas is able to be reach the chamber(s) whilst liquid is prevented from entering the chamber(s). For the purposes of this document, water vapour (such as in the use of humidity sensing) is considered a gas.
The at least one device chamber partially, or completely, receives an electronic device therein. The pallet component may incorporate one, or two, or more, device chambers. Where a pallet component comprises a plurality of device chambers, only one of the chambers may, in use, receive an electronic device.
Any unused device chamber (i.e. a device chamber without an electronic device received therein) may be sealed with a cap. Said cap may substantially prevent the ingress of fluid and dust, to name two examples, into the device chamber, at least in one direction. The electronic device may incorporate an integrated, or built-in, cap, or lid, which defines an end face of the electronic device. The cap or lid provides at least the same functionality as the cap used to seal an unused device chamber (i.e. it substantially seals the device chamber). The cap, or lid, also protects the electronic device from goods or products placed on the product supporting surface. The electronic device may be configured to provide load sensing functionality.
The device chamber may be accessed from above. Where the pallet component is a platform, the device chamber may be accessed through the product supporting surface. Specifically, the device chamber may be accessed through an orifice in the product supporting surface.
The one or more device chambers may incorporate aligning ribs. Said ribs may extend substantially parallel to the perimeter wall. The aligning ribs may otherwise be described as projections. The aligning ribs may prevent excessive contact between the electronic device and walls of the device chamber. This may result in easier insertion of the electronic device. The aligning ribs may also serve to separate the electronic device from any surrounding walls. This may be desirable for reasons of improved impact protection, and a reduced risk of leakage of liquid which may run down the walls (and could otherwise damage the electronic device).
The device chamber may be substantially rectangular in cross-section. The device chamber may be generally cuboidal. The device chamber may be defined by four walls.
An electronic device should, in use, be protected from environmental elements such as heat, rain and dust.
In use, the fluid pathway may substantially isolate the electronic device from liquid, such as water, during pallet washing and normal operation.
The one or more internal chambers may comprise a plurality of internal chambers.
A plurality of internal chambers reduces the risk of external liquid leakage. A plurality of internal chambers also allows other chambers to interpose the atmosphere and the device chamber, creating a more tortuous path (and thereby further reducing the risk of undesirable liquid leakage through the fluid pathway). It will be appreciated that the one or more internal chambers comprising a plurality of chambers means that the one or more internal chambers comprises the at least one device chamber and at least one other internal chamber.
The one or more cut-outs may comprise a plurality of cut-outs, and wherein the plurality of cut-outs are in direct fluid communication with different internal chambers of the plurality of internal chambers.
Direct fluid communication may otherwise be described as in facing relations with i.e. fluid passing through the cut-out necessarily enters the chamber in question. A cut-out in direct fluid communication with two chambers may interpose the two chambers i.e. divide the two chambers.
The one or more internal chambers may be distributed about a central aperture.
The central aperture may provide an opening for receipt of, for example, a fastener to connect the pallet component to the other pallet component. Distributing the one or more internal chambers about the central aperture may be desirable for reasons of easier manufacturing, owing to more balanced cooling of the pallet component when an injection moulding process is used.
The one or more cut-outs may define recesses in an end face of the perimeter wall, wherein the end face opposes the support portion.
The cut-outs being recesses may be simpler to manufacture. That is to say, because the geometry is a recess, the cut-out may be formed during manufacture of the pallet component. Said manufacture may be by way of injection moulding.
The end face may otherwise be described as a partition face. This is due to the fact that, in use, the end face abuts a corresponding end face in an adjacent pallet component. In other words, the end faces define a partition between the two components. The end face may be said to define a partition line between the two attachment portions in use.
The cut-outs may be semi-circular. Alternatively, the cut-outs may be rectangular, or substantially rectangular.
The pallet component may be a platform, the support portion may be a deck of the platform, the deck may comprise a product supporting surface for supporting goods thereon; and
The combination of a platform and one or more skids may form a pallet. The pallet may be a half pallet, quarter pallet or other size fractional pallet.
The pallet component may be a skid, the support portion may be for supporting the skid on a surface, and the attachment portion may be configured to engage a corresponding attachment portion of a platform.
The skid may be elongate. A plurality of skids may be attached to a platform, preferably three skids. The platform may be a pallet deck.
The at least one device chamber may comprise one or more cut-outs in a wall, or a base, thereof.
The base extends substantially horizontally. The walls may extend from the base. The one or more cut-outs in the wall or base of the device chamber may be referred to as device chamber cut-outs. The device chamber cut-out may provide fluid communication between the device chamber and the atmosphere. This is advantageous for reasons explained above regarding being able to sample environmental conditions, such as temperature and humidity, using the device.
The base may otherwise be referred to as an end face. Where appropriate, the orifice in the product supporting surface may be disposed opposite the end face of the device chamber. The walls of the device chamber may be referred to as device chamber walls. The at least one device chamber may comprise one or more cut-outs in a wall and/or a base thereof.
The at least one device chamber may comprise a plurality of cut-outs in a wall thereof.
The plurality of cut-outs may form an array, or arrangement, of cut-outs.
The perimeter wall may comprise a plurality of cut-outs, and the at least one device chamber may be in fluid communication with at least two different perimeter wall cut-outs of the plurality of cut-outs.
The at least one device chamber being in fluid communication with at least two different perimeter wall cut-outs is beneficial because a plurality of fluid pathways are defined. This can negate issues associated with having a single fluid pathway. Said issues include the risk that the single perimeter wall cut-out become blocked, or that the conditions detected are not representative of the surroundings. For example, if one region of the pallet component was located near an air vent, or heater, sampling via a single perimeter wall cut-out may provide incorrect results of, for example, temperature and humidity (when considered in the context of the general location the pallet component is in). The at least one device chamber being in fluid communication with at least two different perimeter wall cut-outs is therefore desirable because the conditions detected by an electronic device, received in the device chamber, are more representative and therefore more reliable.
One or more intermediate cut-outs, disposed in a partition wall, may interpose the one or more device chamber cut-outs and a most proximate one or more perimeter wall cut-outs.
Most proximate means nearest, i.e. least distance to, the one or more perimeter wall cut-outs (from the one or more device chamber cut-outs). The partition wall may define, at least in part, the one or more device chambers. The partition wall may be disposed between the perimeter wall and a device chamber wall.
The one or more intermediate cut-outs contribute to the tortuous path formed between the perimeter wall and the device chamber. This is advantageous because any electronic device remains protected from external impacts and/or liquid leakage whilst still being able to sample conditions such as temperature and/or humidity.
The partition wall may project beyond the perimeter wall. Alternatively, the perimeter wall may project beyond the partition wall. The partition wall may form part of a partition wall array. The partition wall array may comprise a plurality of partition walls. The intermediate cut-out may otherwise be referred to as a partition wall cut-out.
The one or more perimeter wall cut-outs, the one or more intermediate cut-outs, and the one or more device chamber cut-outs may define an indirect fluid pathway.
Indirect fluid pathway may mean that the fluid pathway between the cut-outs is tortuous. In other words, the fluid pathway incorporates twists and turns between the device chamber and atmosphere. At its most basic, the fluid pathway is not straight i.e. a straight body, such as a rod, could not be inserted through all cut-outs to reach the device chamber from the atmosphere.
The advantage of the indirect fluid pathway is that the risk of liquid ingress is reduced.
Specifically, when the pallet component is cleaned, which may be by way of a jet wash, or if liquid is spilled on the pallet component, the risk of the fluid reaching the device chamber, and so electronic device, is reduced.
One or more supporting ribs may project into the at least one device chamber, the one or more supporting ribs defining a ledge configured to limit an extent of insertion of the electronic device received in the at least one device chamber.
The one or more supporting ribs may incorporate one or more cut-outs. The one or more supporting ribs may be considered to be examples of partition walls. The one or more cut-outs may define recesses in an outer face of the supporting rib, wherein the outer face opposes the support portion. Where the at least one device chambers incorporates aligning ribs, the supporting rib may be disposed between two aligning ribs. That is to say, a combination of the supporting rib, with an aligning rib at either end, may form a continuous wall.
The perimeter wall may incorporate a chamfer along portions of the perimeter wall adjacent the at least one device chamber.
The chamfer may be referred to as a leakage reducing chamfer. The chamfer serves to reduce the risk of liquid leaking into the device chamber. The chamfer therefore creates a more tortuous path which liquid must traverse in order to reach the device chamber. The chamfer can be considered to be a form of seal. The chamfer may be described as a sealing chamfer.
The chamfer may be said to extend across device chamber portions of the perimeter wall. In other words, the chamfers may be present along parts of the perimeter wall which define the at least one device chamber. Where there are a plurality of device chambers, there may be a plurality of chamfers. The plurality of chamfers may oppose one another. This is because the plurality of chamfers may be disposed across from one another, on opposite sides of the perimeter wall.
According to a second aspect of the invention there is provided a pallet component assembly comprising:
Pallet component assembly is intended to mean a pallet component and at least one other component. The pallet component assembly may form part of a pallet.
The electronic device may be entirely received by the at least one device chamber. An end face of the electronic device may be flush with the support portion, or a portion thereof.
According to a third aspect of the invention there is provided a pallet comprising:
The pallet may be a half pallet, quarter pallet or other size fractional pallet.
The one or more cut-outs of the platform and the skid may define recesses in end faces of the respective perimeter walls of the attachment portions of the platform and the skid, the one or more cut-outs in the respective perimeter walls aligning with one another to define one or more apertures.
Where the cut-outs are semi-circular, the apertures defined by a combination of cut-outs may therefore be circular. Generally, two aligned cut-outs define one aperture.
Aligning cut-outs may also be provided in partition walls and/or device chamber walls.
According to a fourth aspect of the invention there is provided a pallet comprising:
The device chamber being configured to fully receive the electronic device is intended to mean that the electronic device fits into the device chamber. Preferably only an end face of the electronic device is visible when the device is received in the device chamber.
Optionally there is provided a pallet assembly, comprising the pallet and an electronic device, wherein the electronic device is fully received by the device chamber.
The electronic device may otherwise be said to be received in the device chamber.
The device chamber may be defined by a plurality of walls and a base, and wherein the base comprises a cut-out which defines, at least in part, a fluid pathway between the device chamber and the atmosphere.
The cut-out in the base of the device chamber may be the only cut-out in the device chamber. It will be appreciated that an orifice may be present, through which the electronic device is inserted into the device chamber. However, given that the orifice is substantially sealed in use, by the electronic device, the orifice does not provide the fluid pathway functionality which the cut-outs do.
The base may otherwise be referred to as an end wall.
According to a fifth aspect of the invention there is provided a pallet assembly comprising:
The end face of the electronic device may be referred to as an upper surface. The end face may be part of a lid or cap.
Substantially flush is intended to mean that any product placed upon the product supporting surface will also rest upon the end face of the electronic device.
According to a sixth aspect of the invention there is provided a pallet component, the pallet component comprising:
The surface may be a flat surface. The surface may oppose a base. The surface may be an opposing side of an end face.
The aperture may otherwise be described as a hole or a bore. The aperture may be circular or polygonal (such as hexagonal or octagonal, or a fraction thereof). The aperture may be one of one or more apertures (i.e. the aperture need not be the only aperture disposed in the surface). The aperture may be said to be provided through a thickened surface (i.e. pass through a surface which has a thickness). The aperture may otherwise be described as a drainage hole.
The plurality of walls may be, or include, a plurality of ribs. The plurality of walls may comprise a perimeter wall and/or device chamber wall(s) and/or partition wall(s). The plurality of walls may extend from the surface. Alternatively, the plurality of walls may extend across the surface without contacting the surface (i.e. in the form of suspended walls, with a gap interposing the wall and the surface). The plurality of walls may extend across an entirety of the surface, or just a portion thereof.
The internal chambers may otherwise be defined as cavities with an open face. The internal chambers may be cavities with one open face. The surface may define one of the (closed) faces of the internal chambers, or cavities.
Intersects is intended to mean divides, or crosses. If the dividing wall intersects the aperture, the dividing wall will be visible from the other side of the aperture (i.e. the side opposite that across which the walls extend). The dividing wall need not pass through the aperture. In other words, the dividing wall need not span from an internal surface of the aperture to another internal surface of the aperture. Instead, the dividing wall may be disposed adjacent the aperture such that the dividing wall lies out of the plane of the aperture. With that said, the dividing wall may be disposed at least partly within the aperture such that the aperture is, in effect, divided into a plurality of apertures (and may therefore be said to be penetrated by the dividing wall). For example, where the overall aperture geometry is a circle, the dividing wall may divide the overall aperture into two semi-circles. All that is meant by the intersection is that the dividing wall enables the at least two adjacent internal chambers to communicate with a common aperture.
Communication with the aperture is intended to mean, at least, that a liquid in the internal chamber could flow through the aperture so as to exit the chamber. In other words, the aperture provides a drainage functionality. The at least two adjacent internal chambers can therefore be said to be in fluid communication with the aperture.
Advantageously, the at least two adjacent internal chambers being in communication with the aperture allows any liquid in either, or both, of the chambers to drain out through the single aperture. This is beneficial because, during washing processes, the pallet component is subjected to water jets and there is a risk that liquid be undesirably retained within the pallet component (specifically the internal chambers thereof). By having the aperture communicate with the at least two adjacent internal chambers, the number of apertures required to provide drainage for an array of internal chambers is reduced. This is desirable because increasing the number of apertures may reduce the overall robustness of the pallet component, and result in increased manufacturing cost.
The dividing wall may extend into the aperture.
Extending into the aperture is intended to mean extends into a depth of the aperture. That is to say, the dividing wall may penetrate the aperture to at least some extent.
Alternatively, the dividing wall may not penetrate the aperture and may instead be disposed adjacent the aperture (i.e. out of the plane of the aperture).
The pallet component may further comprise:
Put another way, if the intersected aperture is referred to as a first arrangement, the pallet or pallet component may further comprise a second arrangement (i.e. a second intersected aperture). The second arrangement may be identical to the first, or may be different. The aperture may be distributed in an array. For example, the apertures may be disposed at vertices of a rectangle about the surface.
Advantageously, by providing a number of intersected apertures drainage can be provided for, or to, a greater number of internal chambers.
According to a seventh aspect of the invention there is provided a pallet having
A chamber may be formed inside the pallet and adjacent to the at least one receptacle, which chamber is connected to the receptacle via the aperture and has at least one outlet towards its underside.
The receptacle may be arranged in the region of one of the feet or one of the skids, in particular in the region of a central foot arranged centrally in the upper deck.
At least one spacer, in particular in the form of a vertically extending rib, may be formed on at least one side wall of the receptacle in order to ensure that air can permeate between a built-in electronic component, which is inserted in the receptacle (18), and the at least one side wall.
The upper deck and the skids or feet may be manufactured as separate parts and then joined together, and at least one of the feet or skids and the upper deck each have corresponding cutouts which in the assembled state form the receptacle.
The at least one aperture may be arranged in the boundary region or joining region between the upper deck and the skids or feet.
The pallet may be manufactured as an injection-moulded plastic part and the receptacle may be integrally formed in the upper deck and/or the feet or skids during the injection moulding.
The cover may be or can be securely clipped into the upper deck and in particular a peripheral seal may be provided between the cover and the receptacle.
The cover may be securely welded to the upper deck.
The cover may be flush-mounted in the upper deck in a state closing the receptacle.
Two receptacles for built-in electronic components may be arranged in the region of the central foot of the pallet.
At least one ventilation hole may be formed in the vertical outer walls of the foot of the pallet that houses the receptacle, said ventilation hole opening into a cavity which is separate from the receptacle and the chamber and which is in fluid communication with these.
The receptacle has a rectangular cross-section.
A built-in electronic component may be arranged in the receptacle.
The built-in electronic component may be an RFID chip, a transponder chip or a sensor unit, in particular a temperature sensor.
A pallet as disclosed herein has an upper deck which forms a loading surface of the pallet, a number of feet or skids which are arranged on the underside of the upper deck, and at least one receptacle for a built-in electronic component. The at least one receptacle is formed in the manner of a blind hole or as a pocket (it does not pass through the pallet, but rather has a bottom at one end) and can be closed at its opening by a cover. At least one aperture for ventilation purposes is formed in at least one side wall of the receptacle. Side walls in this case mean those walls which connect the opening of the receptacle and the bottom of the receptacle. In other words, a pallet is provided which has a receptacle or recess/pocket for accommodating a built-in electronic/electrical component, which receptacle is closed on one side and can be closed on the other side by a cover. At least one ventilation aperture, for example a hole or a slot, which preferably extends horizontally (parallel to the loading surface), is provided in the side walls of the aperture that extend in the intermediate region between the bottom and the cover. The above-described arrangement according to the invention has the advantage that the receptacle offers good protection against water penetrating from outside, but at the same time provides good ventilation so as to avoid condensation.
Preferably, the opening of the receptacle that can be closed by a cover may be arranged in the loading surface of the pallet, so that the side walls in principle extend vertically (perpendicular to the loading surface). Preferably, therefore, the receptacle is or can be closed at the bottom (towards the feet/skids) and at the top (towards the loading surface). Such an orientation of the receptacle facilitates ease of access thereto.
According to one preferred embodiment, the at least one aperture in the side wall of the receptacle may be connected to a pallet interior. To this end, a vertical chamber (a cavity) may preferably be formed inside the pallet and adjacent to the at least one receptacle, which chamber is connected to the receptacle via the at least one aperture or the ventilation hole. With such a design, a gas exchange takes place initially only between the receptacle and an internally located chamber, thereby avoiding any penetration of liquids or dust from outside.
It is advantageous if said adjacent chamber is connected to the surrounding environment via a further aperture, so that an exchange between the air in the receptacle and the ambient air can take place over relatively short distances. With particular preference, the adjacent chamber may extend as far as a lower outer wall of the pallet (in particular of a foot of the pallet), and the aperture of the adjacent chamber may be formed as an outlet in said lower outer wall. In this way, any condensation moisture occurring in the interior of the chamber can drain therefrom. Advantageously, the receptacle and the adjacent chamber may be configured such that water that has condensed in the receptacle can likewise flow off through the outlet in the adjacent chamber. This may be achieved for example by way of suitable slopes in the bottoms of the receptacle and of the chamber.
According to one preferred embodiment of the invention, the receptacle may be arranged in the region of one of the feet or one of the skids. In this way, more space is available in the vertical direction for the receptacle. Preferably, the receptacle may be arranged in the region of a central foot arranged centrally in the upper deck.
According to one preferred embodiment, a ventilation opening may be provided in at least one of the outer (vertical) side walls of the foot that houses the receptacle, said ventilation opening being at least indirectly connected to the receptacle and thus enabling a gas exchange between the receptacle and the surrounding environment.
According to another aspect, at least one protrusion may be provided on the side walls of the receptacle, said protrusion acting as a spacer. In particular, this may be a vertically extending rib, particularly preferably a plurality of ribs on the vertical side walls and/or the bottom side wall of the receptacle. This ensures that air can permeate between an inserted built-in electronic component and the side wall and/or the bottom of the receptacle, and condensation water can run off along the side walls of the receptacle without coming into contact with the built-in electrical component.
According to one preferred embodiment, the upper deck and the skids or feet may first be manufactured as separate parts and then joined together. In such a case, at least one of the feet or skids and the upper deck each have corresponding cutouts which in the assembled state form the receptacle. It is optionally possible to provide such corresponding cutouts which in the assembled state of the pallet form the chamber adjacent to the receptacle. In order to join the pallet together, use may be made for example of connecting means such as screws or bolts, but the pallet parts may also be welded or glued for example.
Preferably, the upper deck and the feet/skids may each have, at their joining regions, complementary support structures, such as ribs for example, which during the joining-together come into contact and enable a transmission of force. The feet of the pallet may therefore be substantially hollow and may be traversed by stiffening ribs. It is advantageous if, in such an embodiment, the stiffening ribs define the side walls of the receptacle and of the chamber adjacent thereto. With particular preference, a gas exchange can be enabled between all the chambers defined by said rib structure via suitable apertures in the ribs.
According to one preferred embodiment of the invention, the aperture which serves as a ventilation hole/slot of the receptacle may be formed in the boundary region/joining region between the upper deck and the skids or feet, that is to say a single cutout or two complementary cutouts may be arranged in the joining zone/interface between the upper deck and the feet/skids.
According to one aspect, at least one ventilation hole may be formed in the outer vertical side walls and/or the outer walls of the foot of the pallet that houses the receptacle. Said ventilation hole may preferably open into a cavity which is separate from the receptacle and which is in fluid communication therewith. With particular preference, said cavity may be a further chamber which is separate from the receptacle and from the above-described chamber adjacent to the receptacle and may be configured to exchange air with the receptacle and with the chamber adjacent to the receptacle.
According to another aspect of the invention, the pallet may be manufactured as an injection-moulded part; preferably, the upper deck and the feet/skids can each be injection-moulded separately. Preferably, the receptacle and or the aperture for ventilation purposes and/or the chamber adjacent to the receptacle is integrally formed in the upper deck and in the feet/skids during the injection moulding.
According to one preferred embodiment, the cover may be securely clipped into the upper deck. To this end, the cover may preferably have latching tongues or protrusions and/or latching hooks which can be snapped into complementary cutouts in the pallet. A peripheral seal may be provided between the cover and the receptacle in order to reliably prevent any penetration of water.
According to one alternative preferred embodiment of the invention, the cover may be securely welded to the upper deck (after the built-in electronic component has been inserted).
According to another aspect of the invention, the cover may be flush-mounted in the upper deck in a state closing the receptacle. The cover thus does not form a hindrance during loading.
According to one preferred embodiment, two receptacles for built-in electronic components may be arranged in the region of the central foot of the pallet. In this way, for example, a transponder or RFID chip for identification purposes and an additional sensor can be integrated in the pallet.
According to one preferred embodiment of the invention, the receptacle may have a rectangular cross-section. With particular preference, at least two of the side walls of the receptacle and or of the chamber adjacent to the receptacle may be formed by reinforcing ribs which are oriented perpendicular to one another.
Another aspect of the invention relates to a pallet unit comprising a pallet according to one of the aspects described above and a built-in electronic component arranged in the receptacle. The built-in electronic component may preferably be an RFID chip, a transponder chip or a sensor unit, in particular a temperature sensor.
The optional and/or preferred features for each aspect of the invention, or concept, set out above are also applicable to any other aspects of the invention, where appropriate.
Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying Figures in which:
The present application relates to three primary concepts. The first concept relates to that of a pallet component and a corresponding geometry which provides fluid communication between a device chamber of the pallet component and atmosphere. A second concept relates to a pallet assembly which incorporates an electronic device which provides load sensing functionality, the electronic device being inserted into a device chamber, wherein an end face of the electronic device lies flush with a product supporting surface of the pallet. The third concept relates to a pallet component in which an aperture communicates with a plurality of adjacent internal chambers, such that a single aperture can provide drainage functionality for the adjacent internal chambers. Each of these concepts will be discussed in turn below.
The pallet 4 comprises a platform 8 and a plurality of skids 10a to 10c. The platform 8 is an example of a pallet component. Similarly, the skids 10a to 10c are examples of a pallet component.
As will be appreciated from the other Figures, the skids 10a-c are attached to the platform 8 via attachment portions. Specifically, each of the platform 8 and the skids 10a to 10c incorporate a plurality of respective attachment portions. When assembled, the attachment portions engage one another as shown in
Although not visible in
The platform 8 comprises a deck, the thickness of which is generally indicated by the reference numeral 16. Deck 16 comprises a product supporting surface 18. The product supporting surface 18 is a generally flat surface upon which goods, products or displays can be supported. A plurality of sidewalls 20a-d extend from a periphery of the product support surface 18. The sidewalls 20a-d define an outermost periphery of the deck 16.
Although not visible in
Features of primary interest, having regard to the first concept, are that of one or more internal chambers. These internal chambers are disposed within the attachment portions of either or both of the platform 8 and skids 10a-c. Again, these will be described in detail below.
Much of the pallet assembly of
Each of the attachment portions 12e, 14e of the platform 8 and skid 10b respectively comprise a perimeter wall 28, 30. The perimeter wall forming part of the attachment portion 12e of the platform 8 is labelled 28, whilst the perimeter wall forming part of the attachment portion 14e of the skid 10b is labelled 30. Each of the perimeter walls 28, 30 surround one or more internal chambers within the attachment portions 12e, 14e. The arrangement of internal chambers, and their function, will be described below.
Also visible in
As previously mentioned, the platform 8 comprises product supporting surface 18. The product supporting surface 18 incorporates two orifices 38a, 38b. The orifices 38a, 38b are openings via which the electronic device 6a, 6b is received. In the illustrated embodiment the orifices 38a, 38b are generally rectangular. However, other geometries of orifice could otherwise be used.
As shown in
Not visible in
Further cut-outs which form part of the fluid pathway are labelled 46, 48. These cut-outs 46, 48 form part of the platform 8 and skid 10b respectively. Like the arrangement of cut-outs shown in
Returning to
The aforementioned “extra” protection of the electronic device 6a is in addition to the fact that the electronic device 6a is disposed in the central block which is the best protected “block” of the pallet, owing to it not being exposed to side impacts (i.e. it is surrounded on all sides by other parts of the pallet 8). The central block is also typically the best protected block from handling and transport equipment through the supply chain. The central block location is also the most representative location, across the pallet deck, for sensing environmental signals, such as temperature, moisture and weight. That is to say, sensed signals are more representative of the general pallet condition when taken from the central block. Despite the above advantages of utilising the central block, the invention could otherwise be applied to any block around the pallet (e.g. the blocks adjacent, and surrounding, the central block).
Aligning ribs 50a-c preferably extend substantially parallel to the perimeter wall 28 as shown in
Considering now the ribs in the device chamber 42a in the skid 10b, there are two separate varieties of rib present in this chamber. Firstly, like that described in connection with the device chamber 40a of the platform 8, in the device chamber 42a of the skid 10b there are a plurality of aligning ribs 52a, 52b which project from the perimeter 30. The aligning ribs 52a, 52b are substantially aligned with the corresponding aligning ribs 50a, 50b of the device chamber 40a of platform 8. However, unlike the previous device chamber 40a, the device chamber 42a incorporates a further variety of rib. Specifically, the device chamber 42a incorporates supporting ribs 54a, 54b. The supporting ribs 54a, 54b also project into the device chamber 42a. However, unlike the aligning ribs 50a, 50b, the supporting ribs 52a, 52b define a ledge. The ledge limits the extent to which the electronic device 6a can be inserted into the device enclosure 44a. The functionality of the ledge in use is best shown in connection with
Returning to
Turning to
As mentioned above, the supporting ribs 54a, 54b define a ledge which defines a lower limit of travel of the electronic device 6a. Furthermore, cut-outs 56a, 56b in the supporting ribs allow fluid to flow underneath the electronic device 46a. An adjacent empty device enclosure 44b shows more clearly the relationship between the supporting rib and the aligning rib in the attachment portion 14e of the skid 10b.
Also shown more clearly in
The retention means which secures the electronic device 6a to be pallet 4, specifically the product supporting surface 18 thereof, is also shown in
Insertion of the electronic device 6a to the extent shown in
Turning to
In
In this example, the perimeter wall 28 is a single continuous wall which is substantially square with rounded corners. However, alternative geometries of perimeter wall are possible, and the perimeter wall could instead be formed of a number of discrete perimeter wall sections (i.e. not be continuous).
The perimeter wall 28 comprises a plurality of cut-outs. These cut-outs may be referred to as perimeter wall cut-outs 32a, 32b. In use, the perimeter wall cut-outs 32a, 32b enable one or more internal chambers to fluidly communication with the external atmosphere. That is to say perimeter wall cut-outs 32a, 32b enable fluid to breach the perimeter wall 28. It is noted that the positions of the perimeter wall cut-outs 32a, 32b differ from the positions of the cut-out 32 of
The position of the perimeter wall cut-outs 32a, 32b can provide further functionality in that they can ‘direct’ external water jets towards particular walls. That is to say, a central axis of the perimeter wall cut-out(s) may be aligned with a partition wall. More preferably, the central axis is offset from any (other) cut-outs. This is indicated in
As described in connection with
As will be appreciated from
Beginning with the first device chamber 40a, this chamber comprises four cut-outs 64a-d. These cut-outs 64a-d may be referred to as device chamber cut-outs, owing to their position. The device chamber cut-outs 64a-d are arranged in a cut-out array along one long side of the device chamber 40a. Like cut-outs are provided in the second device chamber 40b, these cut-outs are labelled 65a-d.
As illustrated in
As will be appreciated from
An example fluid pathway is indicated with reference numeral 70 in
Further features shown in
By providing the chamfers 72a, 72b along only the portions of the perimeter wall 28 which are most susceptible to providing a leakage path to the electronic devices inserted in the device chambers 40a, 40b, the material usage and cost is kept to a minimum whilst the device chambers 40a, 40b remain protected.
Overall, from
It is noted that all of the cut-outs of
Also shown in
Also shown in
A distinction between the arrangements shown in
It will be appreciated that the aforementioned walls 43a-f, 45a, 45b, specifically cut-outs therein, define at least part of a fluid pathway between the device chambers 42a, 42b and the atmosphere in use. When the attachment portion 14e of the skid 10b engages a corresponding attachment portion 12e of the pallet 8, the perimeter wall 30 of the skid 10b abuts the perimeter wall 28 of the platform 8. Cut-outs 32a, 32b (see
Turning to
Beginning with the platform 102, like the platform 8 described in connection with the previous embodiment, the platform 102 comprises an orifice 114 in the product supporting surface 108. This orifice 114 provides an opening through the product supporting surface 108 into a device chamber 116. The device chamber 116 is configured to receive an entirety of the electronic device 6a. The device chamber 116 therefore fully receives the electronic device 6a. This is a distinction between the previous embodiments in which the perspective device chambers only received part of the electronic device 6a. Furthermore, unlike the previous embodiment only one orifice 114 is provided in the product supporting surface 108. This may be due, at least in part, to the platform 102 being smaller than the platform 8, and thus less space being available for the incorporation of any electronic devices.
The attachment portion 110 of the platform 102 is defined by a perimeter wall 118 in the same manner as the previous embodiment. As with the previous embodiment, the perimeter wall 118 comprises a cut-out 120 which defines a fluid pathway between the device chamber 116 and the external atmosphere. The exact route of the fluid pathway will be described in connection with the other figures.
Returning to
The perimeter wall 122 comprises a cut-out 126, this cut-out again defining, when assembled, a fluid pathway between the device chamber 116 and the atmosphere.
As mentioned in connection with
From
The way in which the electronic device 6a is snap fitted into the platform 102 is the same as for the previous embodiment.
The cut-outs 134a, 134b are disposed through a base 136 of the attachment portion 112 of the skid 104. In the base 136, the cut-outs 134a, 134b are in the form of apertures, or bores. These apertures 134a, 134b also provide drainage functionality in that any liquid present in the one or more internal chambers is able to pass through the apertures 134a, 134b to exit the skid 104. The apertures 134a, 134b therefore provide openings through which liquid can be evacuated.
A feature not previously illustrated is that of an underside of the cut-out 130 (i.e. the drainage hole) in the base 132 of the device chamber 116. As shown in
As described in connection with the previous figures, the attachment portion 112 is defined, at least in part, by a perimeter wall 122. In use, the attachment portion 112 engages a corresponding attachment portion of a platform. As will be appreciated from
Internal chambers surrounded by the perimeter wall 122 are visible in
The base 136 of the attachment portion is also visible in
Perimeter wall 122 comprises cut-outs 126a-d. Cut-outs 126a-d provide fluid communication through, i.e. across, the perimeter wall 122 between the atmosphere and one of four adjacent internal chambers. Said four internal chambers surround a central aperture 140.
As mentioned earlier in the document, references to the electronic device 6a may be to a combination of a chassis (i.e. the body 63 and the cap 61) and one or more electronic components housed therein.
The end face 62 is flat such that, when the electronic device 6a is inserted into the device chamber, the end face 62 is flush with the product supporting surface of the pallet. The end face 62 may be said to form part of the cap 61.
The cap 61 may, as suggested, close an otherwise open cavity defined by the body 63 of the device 6a. Alternatively, the cap 61 and body 63 may be integrally formed with one another.
Clips 58a, 58b, formed as part of the cap 61, are used to secure the electronic device 6a in position in the device chamber. The clips 58a, 58b are advantageously integrally formed with the cap 61. The clips 58a, 58b provide a snap-fit functionality which allows the electronic device 6a to be inserted without requiring tools.
In preferred arrangements, the electronic device 6a provides load sensing functionality. That is to say, the electronic device 6a may be able to sense a load placed upon the product supporting surface. The electronic device 6a may also be able to sample environmental signals, such as temperature and humidity.
The electronic device, including the cap, may be around 120 mm in height, around 85 mm wide and around 35 mm in depth. More specifically, the electronic device may have the following dimensions: 122 mm height by 86 mm width by 33 mm depth. The major width and depth dimensions may be defined by the cap of the electronic device. A portion of the electronic device extending from the cap may be around 120 mm in height by around 60 mm in width by around 25 mm in depth. More specifically, the portion may have dimensions 117 mm height by 62 mm width by 25 mm depth. The portion may refer to the body of the device.
The device chambers may be around 65 mm in width by around 25 mm in depth. More specifically, the device chambers may be around 63 mm wide by around 26 mm depth. This provides a small clearance around an outside of the portion of the electronic device which extends from the cap, in-situ. It will be appreciated that the orifices are have a larger cross-section to receive the cap. In this way, a substantially continuous product supporting surface is maintained across the cap.
The electronic device(s) in this document may be a combination of one or more electronic components disposed in a housing. The housing may be formed of a cap or lid, and a body portion extending therefrom.
As mentioned,
The plan view of
Returning to
The apertures of particular interest are labelled 55a-d in
Advantageously, by having each of the apertures 55a-d in communication with at least two different adjacent internal chambers, any liquid which enters the chambers can drain out of the pallet component via the common aperture. The number of apertures required for an array, or arrangement, of internal chambers is therefore lower than would otherwise be required.
Although not visible in
Turning to
As shown in
For the purposes of the following Figures, i.e.
The Pallet 10 has, as shown in
For connecting the upper deck 12 to the feet/skids 16, in the illustrated exemplary embodiment a bolt connection is provided. To this end, each of the feet 16 of the pallet has a bolt receptacle 28. As can clearly be seen in
The pallet 10 according to the invention has a receptacle 18 for a built-in electrical/electronic component (not shown), such as for example a transponder or a sensor units. More specifically, two such receptacles 18 are formed, which are each formed in the region of the central foot of the pallet 10. The receptacles 18 are recessed into the upper deck 12 in a pocket-like manner, that is to say are closed towards the underside of the pallet 10, and form a substantially cuboidal cavity, wherein the exact shape of the receptacle 18 can of course be varied, depending on the built-in part. The opening of the receptacles 18 on the loading surface side can be closed by a cover 20, as shown for example in
Since the receptacle 18 is closed at the bottom and is closed on the loading surface side by the cover 20, this effectively prevents splashing water or other liquids from penetrating into the receptacle 18 from outside and compromising the function of any built-in components. In order to avoid any condensation of the air enclosed in the receptacle 18, apertures 22 which act as ventilation holes are formed in the vertical side walls of the receptacle 18. The apertures 22 additionally have the advantage that temperature differences from outside are more rapidly transmitted if a temperature sensor is inserted in the receptacle 18. The apertures/ventilation holes 22 extend in the horizontal direction (parallel to the loading surface) towards a chamber 24 adjacent to the receptacle 18 in the interior of the pallet 10, more specifically in the interior of the foot 16. The embodiment shown in the figures accordingly has two such adjacent chambers 24 (one per receptacle 18). The adjacent chambers 24 can advantageously be created by the construction of the rib structure 44. The adjacent chambers 24 each have two outlet holes 26 on the bottom side of the foot 16 in which they are arranged, said outlet holes being clearly visible in
The above-described construction avoids any penetration of splashing water through the apertures/ventilation holes 22, since the receptacles 18 are not directly connected to the surrounding environment. At the same time, however, an effective ventilation of the receptacle 18 is provided via the outlet openings 26 and the ventilation holes 48. To further improve the air circulation within the receptacle 18, spacers 27 are provided on the side walls and also on the bottom of the receptacle 18, which spacers prevent a built-in component inserted therein from bearing against one of the walls. As can be seen in
In the preferred embodiment shown, the apertures/ventilation holes 22 are formed at the interface between the upper deck 12 and the feet 16 fastened thereto. This enables an integral manufacture of the ventilation holes 22 during the injection moulding, without additional undercuts being created, even though the ventilation holes 22 extend transversely to the direction of removal from the mould. As can be seen for example in
By virtue of the above-described design of the foot 16 that houses the receptacle 18, any water that accumulates in the pallet foot 16 can run out and no condensation water forms due to the air circulation. Since the receptacle 18 has no direct access to the surrounding environment, but rather is connected thereto only indirectly via the interior of the foot 16, good protection is additionally provided against water penetrating from outside.
Rectangular plan dimensions of platforms (commonly known as pallets) including but not limited to those that conform to ISO 6780:2003(E) have lengths and widths of 1200×800 mm (commonly known as Euro size), 1200×1000 mm (commonly known as full size), and 1219×1016 mm. Other standard sizes may be used in other regions of the world. The term “Half Pallet” is half of the size of the standard pallet according to the particular standard being used. Similarly, the term “Quarter Pallet” is a quarter of the size of the standard pallet according to the particular standard being used. For example, if the standard used in one region is 1200×800 mm, then a Half Pallet will have dimensions of 800×600 mm, and a Quarter Pallet will have dimensions of 600×400 mm. These standard dimensions are also applied to wheeled pallets commonly known as dollies, and also referred to as pallets on wheels or wheeled pallets. Such pallets may be manufactured from plastic, or from some other material.
Throughout this document, an inward direction refers to a direction moving from a sidewall towards a central point of a product supporting surface (i.e. towards a centre of the product supporting surface, across the product supporting surface). Outward refers to a direction moving from the central point of the product supporting surface towards the sidewall (i.e. away from a centre of the product supporting surface, across the product supporting surface).
The described and illustrated embodiments are to be considered as illustrative and not restrictive in character, it being understood that only preferred embodiments have been shown and described and that all changes and modifications that come within the scope of the inventions as defined in the claims are desired to be protected.
In relation to the claims, it is intended that when words such as “a,” “an,” “at least one,” or “at least one portion” are used to preface a feature there is no intention to limit the claim to only one such feature unless specifically stated to the contrary in the claim. When the language “at least a portion” and/or “a portion” is used the item can include a portion and/or the entire item unless specifically stated to the contrary.
Optional and/or preferred features as set out herein may be used either individually or in combination with each other where appropriate and particularly in the combinations as set out in the accompanying claims. The optional and/or preferred features for each aspect of the invention, or concept, set out herein are also applicable to any other aspects of the invention, where appropriate.
Throughout this document, where Figures show the same or equivalent feature, but the numbering and/or naming of the feature differs between Figures, the language used to describe the feature is interchangeable.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2019/080443 | 11/6/2019 | WO |