Panel arrangement

Information

  • Patent Grant
  • 6658805
  • Patent Number
    6,658,805
  • Date Filed
    Friday, September 8, 2000
    24 years ago
  • Date Issued
    Tuesday, December 9, 2003
    21 years ago
Abstract
A space-dividing wall panel system having a plurality of base panels which are serially connectable one with the other to define a vertically enlarged wall supported on a floor. Each base panel is defined by at least one horizontal box-beam rigidly connected to a pair of laterally spaced apart vertical uprights which are connected at the opposite ends of the box-beam and have a reduced thickness compared thereto. With this clearance between the faces of the box-beam and the uprights, the box-beam, cross rails at the ends of the uprights as well as additional extension panels are formed with longitudinally extending channels which are positioned free of interference with the vertical uprights and aligned with serially-adjacent channels of serially-adjacent wall panels. The channels provide a continuous linear track on the opposite sides of the upright which permit the connection of mounting hooks of furniture components and permit continuous, uninterrupted sliding or adjustment of the furniture components along the entire length of the aligned channels.
Description




FIELD OF THE INVENTION




This invention relates to a space-dividing wall panel system formed from upright panels and, more specifically, to a wall panel system defining an improved load-bearing and cable-carrying “spine” wall to which return walls are connected to define individual workstations.




BACKGROUND OF THE INVENTION




Commercial buildings typically include large open office areas which are divided into smaller work spaces or workstations by any of a number of space divider and panel systems that have been developed therefor. These space divider arrangements typically employ upright space-dividing wall panels which serially connect together to subdivide the office area into a plurality of smaller workstations of desired size and configuration. Such panels are typically less than floor-to-ceiling height, and cooperate with other furniture components to define an equipped workstation. These components may include work surfaces, file cabinets, shelf units and the like which mount directly on and are supported by the wall panels, and may also include free-standing furniture components such as tables, chairs and file cabinets.




In subdividing open office areas into individual workstations, the individual wall panel assemblies have a variety of constructions. Typically, a plurality of upright space-dividing wall panels are employed which serially connect together through two-panel straight or angled connections, or through suitable three or four-panel connections, to subdivide the office area into the plurality of smaller workstations.




In one type of arrangement, a common panel construction is used to construct all of the walls of the workstations whereby each panel is individually connectable with serially adjacent panels through the aforementioned straight or corner connections. With such an arrangement, a group of workstations can be formed, for example, with a common central section of wall panels separating one row of workstations on one side of the central section from a separate row of workstations formed on the opposite side thereof.




Since each workstation usually requires power as well as communications capability such as for computers and telephones or the like, the wall panels preferably have power and telecommunications cabling within interior raceways thereof. Typically the central wall section formed by the wall panels carries the greatest number of cables since it provides access to all or most of the adjacent workstations formed on opposite sides thereof. In such an arrangement, however, the wall panels typically have a relatively narrow thickness to minimize the floor space being used and thereby have a limited cabling capacity. As a result, it may become difficult to accommodate all of the power and telecommunication cabling for all of the workstations associated with a particular group of workstations. Additionally, the central wall section also supports furniture components for the multiple workstations.




To provide an expanded capacity for the space dividing panels, a second type of space divider system is known which utilizes interconnected beams or wall panels having an increased cabling capacity to form a central divider wall. This increased capacity divider wall typically runs the length of a group of workstations and is commonly referred to as a “spine” wall. Such spine walls also provide an increased load-bearing capacity for readily supporting and mounting thereon furniture components of individual workstations.




In one known spine-type space dividing arrangement as disclosed in U.S. Pat. No. 5,155,955 (Ball et al), an office space dividing system is provided where rectangular structural frames are formed of vertical mitered stiles having a vertically enlarged horizontal base rail proximate the lower ends of the mitered stiles and additional horizontal cross rails are disposed thereabove. The frames are connected with adjacent frames such that vertical columns are formed by the mitered stiles. Cabling is accommodated within each frame such that the communication cabling extends vertically through the mitered stiles in the region between the serially-adjacent frames and horizontally through passageways formed through the mitered stiles. This arrangement, however, requires the removal of furniture components when moving these components between panels and also routes horizontal cabling through the posts which thereby makes reconfiguration of workstations more difficult.




In a further spine wall arrangement as disclosed in U.S. Pat. No. 4,831,791 (Ball), a plurality of interconnected beams disposed at work surface height are supported by vertical posts at the opposite ends thereof, which beams have a hollow interior in which cabling is accommodated. Such interconnected beams have stabilizer beams extending sidewardly therefrom which are connectable in the region intermediate the support posts. Additional patents relating to this particular arrangement are U.S. Pat. Nos. B1 4,224,769, 4,404 776 and 4,771,583. This arrangement also requires removal of furniture components when moving these components between wall sections.




In view of the foregoing, it is an object of the invention to provide a readily reconfigurable space-dividing wall panel system having base panels supported on a floor and a vertically adjustable modular height which is adjusted by the addition or removal of extension panels onto or off of the lower base wall panels. It is a further object that the wall panel system accommodate a variety of workstation components such as shelves and desks as well as return walls. It is still a further object that the panel system permit continuous off-modular adjustment of the furniture components or return walls connected thereto to minimize reconfiguration costs wherein continuous off-modularity refers to the ability to adjust the position of the return walls and furniture components not only continuously along the length of each individual wall panel but also continuously between serially-adjacent wall panels without interruption.




It is also an object that electrical and/or telecommunication cabling be laid into the wall panels over vertical posts therein without routing through the posts. It is further an object that the cabling be readily accommodated and accessible in a base raceway or a beltline raceway whereby the raceway cabling is routable both vertically within the base panel between the base and beltline raceways, and horizontally through horizontally adjacent raceways of serially-adjacent panels. It is still a further object that the base and beltline raceways be accessible along the length of a wall panel arrangement with individual receptacles being continuously relocatable along the length of each panel.




It is another object of the invention to provide wall panels and in particular, base panels supported on the floor which have an increased load-bearing capacity so as to accommodate the furniture components of a large number of workstations. It is an object that such load-bearing capacity readily handle the loads associated with the individual furniture components supported on the base panel, as well as the loads transferred thereto by return walls which are connected to the base panel and are loaded with their own furniture components and equipment.




In view thereof, the present invention relates to a space-dividing wall panel system and in particular, a spine wall system having a plurality of base panels which are serially connectable one with the other so as to define a vertically enlarged wall supported on a floor. Preferably each base panel has a rectangular frame which includes at least one horizontal composite box-beam and a pair of laterally spaced apart vertical uprights rigidly connected at the opposite ends of the box-beam. The box-beam is connected either intermediate the opposite upper and lower ends of the vertical uprights or alternatively, at one of the ends of the vertical uprights. The free ends of the vertical uprights have horizontal cross rails connected thereto which are vertically spaced from the box-beam to define cavities therebetween.




The box-beam is vertically enlarged and has a height which is a substantial portion of the height of the vertical uprights such that the connection of the box-beam to the vertical uprights provides a structurally strong and rigid connection therebetween. Additionally, the outer faces of the box-beam and the outward faces of the vertical uprights are thereby spaced sidewardly one from the other so as to define a clearance space therebetween.




To permit the connection of furniture components, the box-beam as well as the cross rails are formed with longitudinally extending horizontal channels, which channels are positioned outwardly of the uprights on the opposite sides thereof. The channels are free of interference with the vertical uprights while extending to the opposite ends of the base panel to thereby align with corresponding channels on a serially-adjacent base panel. The aligned channels define a continuous linear track preferably along the entire linear length of the spine wall system. The channels or more specifically, the tracks accommodate appropriate mounting hooks of furniture components such as return walls to fixedly secure the components to the base panel while permitting continuous, uninterrupted sliding or adjustment of the furniture components along the entire linear length of the track. Such an arrangement thus provides continuous off-modularity for the furniture components including the return walls.




To accommodate cabling therein, the cavities above and below the box-beam define respective beltline and base raceways which communicate with adjacent raceways of serially-adjacent base panels by the clearance space formed adjacent the uprights. The cabling is laid in the raceways and passes around the uprights. Additionally, horizontally relocatable receptacles are provided which connect to the cabling and are adapted to be horizontally adjustable along the length of each individual base panel. Such receptacles preferably are either mounted to an elongate mounting rail connected between the uprights so as to be horizontally movable within the confines of the raceways, or alternatively are disposed on the exterior of the base panel while being connected to the slide rail or the continuous track to permit horizontal sliding of the receptacle therealong.




Typically the box-beam has finished outer surfaces which are adapted to be flush with removable cover panels which enclose the beltline and base raceways so that a space or passage is provided between the cover panel and the uprights through which the cabling passes. Additionally, adjacent horizontal edges of the cover panels and the box-beam surfaces are vertically spaced apart to define a horizontal gap which opens into the beltline and base raceways and permits routing of cabling into and out of the raceways. Such cabling can be extended either to office equipment positioned within the workstation or into an adjacent end of a return wall which is mounted to the base panel.




Further, to allow for modular adjustment of the height of the wall panels, extension panels are mountable on the base panels, such as by a bayonet connection, so as to extend vertically above the base panel. The extension panel can be formed with two vertical uprights having either an additional box-beam connected therebetween for significant structural strength or additional cross rails connected therebetween so as to define a substantially rectangular frame which is attachable to the upper end of the base panels. The additional box-beam or the cross rails of the extension panel similarly are formed with channels along the length thereof which are free of interference with the uprights thereof so as to define additional continuous off-modular tracks extending along the linear length of a wall panel arrangement.




Other objects and purposes of the invention, and variations thereof, will be apparent upon reading the following specification and inspecting the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

is a top plan view illustrating a first embodiment of a space-dividing wall panel system of the invention.





FIG. 1B

is a front perspective view illustrating one configuration of the space-dividing wall panel system of the invention.





FIG. 2

is a front perspective view illustrating another alternative configuration of the space-dividing wall system.





FIG. 3

is a front perspective view illustrating a further alternative configuration of the space-dividing wall-system.





FIG. 4

is a partial top plan view in cross-section of a gap-filler assembly for a return wall as viewed in the direction of arrows


4





4


in FIG.


3


.





FIG. 5

is a front-perspective view of the space-dividing wall panel arrangement of

FIG. 3

with cover panels removed.





FIG. 6A

is an exploded front perspective view of a base panel of the space-dividing wall panel system illustrated in

FIGS. 1-5

.





FIG. 6B

is an exploded front perspective view of an extension or add-on panel of the space-dividing wall panel system illustrated in

FIGS. 1-5

.





FIG. 7A

is an exploded front perspective view of a second variation of the base panel of FIG.


6


A.





FIG. 7B

is a front perspective view of a third variation of the base panel.





FIG. 7C

is a front perspective view of a fourth variation of the base panel.





FIG. 8

is a partial front elevational view of a second embodiment of the space-dividing wall panel system with cover tiles removed.





FIG. 9

is a partial front elevational view of the space-dividing wall panel system of

FIG. 8

illustrating one arrangement of cabling therein.





FIG. 10

is a side elevational view of one wall panel assembly of the embodiment illustrated in FIG.


8


.





FIG. 11

is a top plan view in cross-section of a box-like beam of the base panel as viewed in the direction of arrows


11





11


in FIG.


8


.





FIG. 12

is a top plan view of the base panel as viewed in the direction of arrows


12





12


in FIG.


8


.





FIG. 13

is a top plan view of an extension panel as viewed in the direction of arrows


13





13


in FIG.


8


.





FIG. 14

is a top plan view in cross-section of a lower cross rail of the base panel as viewed in the direction of arrows


14





14


in FIG.


8


.





FIG. 15A

is a side cross-sectional view of the wall panel assembly as viewed in the direction of arrows


15


A—


15


A in FIG.


8


.





FIG. 15B

is an enlarged side cross-sectional view illustrating a top cross rail having cover panels attached thereto.





FIG. 15C

is a top plan view in cross-section as viewed in the direction of arrows


15


C—


15


C of FIG.


15


B.





FIG. 16

is a partial perspective view of the extension panel.





FIG. 17A

is a partial side elevational view in cross-section illustrating a receptacle mounting assembly for the base panel.





FIG. 17B

is a partial side cross-sectional view illustrating the box-beam of

FIG. 15A

with upper and lower septums.





FIG. 17C

is a top plan view in cross-section of the box-beam of FIG.


17


B.





FIG. 18

is a front elevational view illustrating a first embodiment of a furniture component connector bracket.





FIG. 19

is a front elevational view illustrating a second embodiment of a furniture component connector bracket.





FIG. 20

is a side elevational view of the furniture component connector bracket of FIG.


19


.





FIG. 21

is a side elevational view of a third embodiment of a furniture component connector bracket.





FIG. 22

is an exploded side elevational view of a fourth embodiment of a furniture component connector bracket for the connection of return walls to the space-dividing wall panel system of FIG.


8


.





FIG. 23

is a front elevational view of the connector bracket of FIG.


22


.





FIG. 24

is a partial side view in cross-section of an alternative construction for the box-beam of the base panel.





FIG. 25

is a side elevational view of an alternative embodiment of the base panel.





FIG. 26

is a partial side elevational view illustrating an alternative connecting structure for cover tiles.





FIG. 27

is a partial front elevational view illustrating the alternative mounting structure of FIG.


26


.





FIG. 28

is a front perspective view of a further embodiment of a wall panel assembly.





FIG. 29

is an exploded perspective view of the box-beam of the wall panel of FIG.


28


.





FIG. 30

is an enlarged perspective view illustrating the box-beam and a cover panel connector.





FIG. 31

is a partial top plan view in cross-section illustrating the ends of two adjacent base panels being joined together.











Certain terminology will be used in the following description for convenience in reference only, and will not be limiting. For example, the words “upwardly”, “downwardly”, “rightwardly” and “leftwardly” will refer to directions in the drawings to which reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the arrangement and designated parts thereof. Said terminology will include the words specifically mentioned, derivatives thereof, and words of similar import.




DETAILED DESCRIPTION




Referring to

FIGS. 1A and 1B

, the invention generally relates to a space-dividing wall panel system


10


for subdividing an office area. The wall panel system


10


includes a selected number of upstanding wall panel assemblies


12


horizontally serially connected, for example, in straight configurations so as to define a primary space-dividing wall


14


having substantial load-bearing and cable-carrying capacities. The wall


14


is commonly referred to as a “spine wall”, and typically is provided in combination with return walls


15


for subdividing the office area into separate workstations


16


.




To accommodate substantial loads and cabling, the wall panel assemblies


12


of the invention include base panels


17


(

FIGS. 5 and 6A

) which each include an enlarged horizontally extending box-like cross beam


18


connected between vertical uprights


19


. The base panels


17


define horizontal raceways


21


and


22


(

FIG. 5

) respectively above and below the box-beam


18


, which raceways are enclosed by removable panel covers or tiles


23


. The wall panel assemblies


12


also support extension or add-on panels


24


thereon as well as furniture components


25


. The construction of the wall panel assemblies


12


permits continuous off-modular adjustment of furniture or workstation components


25


along the spine wall


14


, wherein “continuous off-modularity” refers to the ability to adjust the position of the return walls


15


and other furniture components


25


not only continuously along the length of each individual wall panel assembly


12


but also continuously between serially-adjacent wall panel assemblies


12


without interruption.




The inventive wall panel system is diagrammatically illustrated in and described with respect to

FIGS. 1-7

. In particular,

FIGS. 1-7

illustrate several configurations of the wall panel system


10


which are formed of common components such as the base panels


17


, extension panels


24


and return walls


15


as well as other components. A more detailed discussion of a preferred embodiment of the wall panel system


10


-


1


, however, is provided below with respect to

FIGS. 8-23

, and further features of the invention are illustrated in

FIGS. 24-27

.




Generally, with respect to the different components and configurations of

FIGS. 1-7

, the inventive wall panel system


10


typically includes the wall panel assemblies


12


as well as the return walls


15


which are selectively positioned and connected together to form various configurations of workstations


16


(FIGS.


1


-


3


). To define the workstations


16


, the wall panel assemblies


12


are serially connected one with the other to form at least a lower section of the linearly extending spine wall


14


. To these base panels


17


, the return walls


15


are connected so as to project transversely therefrom and hence define separate workstations


16


. The spine wall


14


, as described hereinafter, provides the primary load-bearing and cable-carrying capacity of the wall panel system


10


while the return walls


15


are branched off from the spine wall


14


and accommodate cabling received therefrom.




More particularly, each serially-connected wall panel assembly


12


(

FIGS. 1-3

) typically includes one base panel


17


supported in load-bearing relation on a floor, and one or more modular extension panels


24


positioned vertically one above the other in a vertical plane so as to define a modular wall panel height which is variable. The wall panel assemblies


12


are serially-connected together in a typically linear spine wall arrangement and have a plurality of return walls


15


connected on either or both of the opposite sides thereof. The return walls


15


are arranged in any of a variety of configurations to define the individual workstations


16


on one or both sides of the spine wall. The spine wall


14


, however, not only serves the space dividing function served by the return walls


15


, but also accommodates sufficient cabling (i.e., both communication and power) preferably for all of the workstations


16


while also supporting the significant loads of the various furniture components


25


connected thereto such as the return walls


15


.




The inventive wall system


10


in particular has significant flexibility so that the spine wall


14


readily accommodates the connection of a wide variety of commercially-available return wall panels. Such return wall panels include those manufactured and sold by the assignee hereof, such as the PLACES wall panel system, as well as other commercially available wall panel systems as discussed hereinafter. The wall system


10


preferably is thus compatible with existing inventories of wall panels. Additionally, the return walls


15


also can be constructed substantially the same as the wall panel assemblies


12


, and preferably, with a reduced overall width between the side faces thereof. Still further, additional wall panel assemblies


12


also can be connected to the spine wall


14


to define the return walls


15


instead of or in combination with commercially available wall panel arrangements.




Also, the wall panel assemblies


12


can be arranged in two-panel straight or angled configurations or still further, three- or four-panel configurations. Preferably, at least the three- or four-panel connections are provided by brackets. Also, a pivot joint can be provided for angular adjustment of one wall panel assembly


12


relative to another.




The furniture components


25


themselves are connectable to the base panels


17


or the extension panels


24


by connector brackets


26


of various constructions which, when connected to the wall panel arrangement, are horizontally slidable along the linear length of the spine wall


14


in the direction of reference arrow A (

FIG. 1

) as described hereinafter. Such connector brackets


26


are connectable to the spine wall at different modular heights as described herein, including mounting positions on the base panel


17


as well as a first tier of the extension panel


24


.




Besides the return walls


15


, a wide variety of other furniture components


25


(FIGS.


1


and


2


), such as an overhead storage cabinet


27


, paper management accessories


28


, a work surface


29


, and an exterior-mounted power or telecommunications receptacle unit


30


are readily mountable to the wall panel assemblies


12


anywhere along the length thereof. Such furniture components


25


are commercially available products sold by the assignee. Further, additional free-standing components (not illustrated) such as chairs, shelf units and filing cabinets can be positioned within each workstation


16


.




While these components define a basic arrangement of the workstations


16


, the inventive wall panel system


10


includes additional features to readily accommodate the various needs of the individual workstations


16


. For example, in the illustrated arrangement of

FIG. 1

, one extension or add-on panel


24


is vertically positioned or “stacked” on each base panel


17


, while the arrangement illustrated in

FIG. 2

illustrates one or two extension panels


24


vertically positioned on the base panels


17


. The extension panels


24


permit modular adjustment of the height of the spine wall


14


. Still further, the spine wall


14


can also include a vertically enlarged filler or divider panel


34


which is adapted to extend from the top of the uppermost tier of extension panels


24


to approximately ceiling height to completely separate one office area from another.




The arrangement of

FIG. 2

further illustrates a telescoping ceiling-infeed module


35


which is connectable to the wall panel assemblies


12


and provides a passage for routing of building cabling


36


(

FIG. 5

) into the wall panel system


10


from the ceiling.




Referring to

FIG. 3

, to accommodate additional electrified workstation equipment (not illustrated) such as telephones, computers, facsimile machines and the like, the wall panels


12


also selectively include electrical and/or telecommunications receptacles


37


at a base raceway height and/or at a beltline height disposed above the work surface


29


(FIG.


3


). As described herein, the additional exterior receptacle unit


30


may also be provided and slidably mounted to the exterior of the wall panel system


10


as illustrated in

FIG. 1

so as to be horizontally slidable along the length of each individual wall panel assembly


12


.




More particularly with respect to the specific components of the system


10


(FIGS.


1


-


3


), to provide the load-bearing capacity necessary to support the furniture components


25


including the return walls


15


, each wall panel assembly


12


includes at least one of the base panels


17


which is a unit adapted to be supported on a floor. Each base panel


17


is formed with a structurally rigid and strong rectangular frame


38


(

FIGS. 5 and 6A

) having the box-like crossbeam


18


which extends horizontally and is connected at its opposite ends to the laterally spaced vertical uprights


19


. Additionally, upper and lower cross rails


42


and


43


respectively are connected to the respective upper and lower free ends


40


and


39


of the uprights


19


in vertically spaced relation to the box-beam


18


. This rigidity and strength is particularly important for supporting the return walls


15


which, when loaded with their own respective furniture components (not illustrated) and connected to the spine wall


14


, transfer a significant torsional load to the spine wall


14


.




Above and below the box-beam


18


, the respective upper and lower raceways


21


and


22


are formed in the open interior or cavities of the base panel


17


at approximately beltline or base height respectively, which raceways


21


and


22


are closable on opposite sides by the removable covers or tiles


23


. These raceways


21


and


22


are adapted to receive cabling as described below.




The uprights


19


are formed as hollow tubular members which, in a preferred embodiment, extend approximately 48 inches above the floor. The lower end


39


thereof is positioned for support on the floor by conventional panel glides (not illustrated) threadedly engaged to the frame


38


. The upper end


40


of each upright


19


preferably opens upwardly for connection to the extension panels


24


as described hereinafter. The uprights


19


generally are laterally spaced apart to define the opposite ends (or edges) of each base panel


17


.




To connect the box-beam


18


and uprights


19


together, the opposite ends of the box-beam


18


are provided with vertical channels or notches


41


which open laterally so as to receive the tubular upright


19


therein in close fitting engagement. The uprights


19


and box-beam


18


are fixedly connected together in a structurally rigid and strong connection such as by adhesives, fasteners or welding, depending upon the particular materials being used in the box-beam


18


. By providing the channels


41


, the connection is effected over a greater length and on three sides of the upright


19


. The exposed end face of the upright


19


, however, is substantially flush with the end of the box-beam


18


.




The box-beam


18


is preferably vertically enlarged so as to have a vertical height defined by upper and lower beam walls


46


and


47


, which height is a substantial portion of the vertical height of the uprights


19


defined between the opposite upper and lower ends


40


and


39


thereof. The box-beam


18


is thus connected to the uprights


19


along a substantial vertical length thereof, preferably approximately one-third the length of the uprights


19


, so as to provide a structurally rigid connection therebetween.




To permit connection of the furniture components


25


to the base panels


17


, the box-beam


18


has a width as defined between opposite side faces


48


, which side faces


48


extend in vertical planes between the upper and lower beam walls


46


and


47


. This width of the box-beam


18


is greater than the width of the uprights


19


, which latter width is defined between the opposite side surfaces


49


thereof. Thus, each side face


48


of the box-beam


18


is spaced outwardly from the corresponding side surfaces


49


of the uprights


19


so as to define a stepped region disposed outwardly therefrom.




The side faces


48


of the box-beam


18


preferably define exposed finished surfaces which, for example, may be painted metal, vinyl covering or other suitable finishes. It should also be understood, however, that cover tiles similar to the cover tile


23


discussed herein, may be mounted to the side faces


48


and thereby define the exposed finished surfaces of the box-beam


18


.




Typically the box-beam


18


is also formed with a spaced-apart pair of parallel channels


51


on each of the upper and lower beam walls


46


and


47


. The channels


51


extend horizontally between the opposite ends of the base panel


17


, and are disposed outwardly of the side surfaces


49


on the opposite sides of the uprights


19


in a non-interfering relation therewith. Each channel


51


not only opens vertically either upwardly or downwardly from the respective upper and lower beam walls


46


and


47


, but also has opposite open ends


52


which open laterally. Thus, the channels


51


of the illustrated base panel


17


therefore align with corresponding channels


51


on a serially-adjacent base panel


17


so as to define parallel pairs of continuous, uninterrupted tracks


53


(

FIG. 5

) which extend horizontally between serially-adjacent wall panels


17


preferably along the entire linear length of the spine wall


14


. Such channels


51


, and accordingly the tracks


53


, are adapted to receive therein hook-like ends of the connector brackets


26


. Such connector brackets


26


are readily slidable along the continuous track


53


on and between serially adjacent wall panels


17


so as to provide continuous off-modular positioning of any of the furniture components


25


such as the outside-mounted receptacle unit


30


or the return walls


15


so as to permit ready reconfiguration of the workstations


16


. Specific constructions of the connector brackets


26


will be described herein with respect to

FIGS. 18-23

.




The box-beam


18


also includes a cable passage


54


(

FIG. 6A

) extending vertically therethrough. In particular, the cable passage


54


is centrally disposed between the parallel channels


51


. As a result, cabling can be routed vertically between the upper and lower raceways


21


and


22


.




With respect to the upper and lower cross rails


42


and


43


, these also are formed with a width which is greater than the width of the uprights


19


such that the edges of the cross rails


42


and


43


are spaced outwardly of the upright side surfaces


49


. Similar to the box-beam


18


, the cross rails


42


and


43


preferably include a spaced apart pair of parallel horizontal channels


55


which extend longitudinally between the opposite ends of the cross rails


42


and


43


and are each spaced outwardly of the uprights


19


in a non-interfering relation therewith. Each channel


55


preferably opens upwardly and has opposite open ends


56


which align with corresponding open ends


56


of the channels


55


of serially-adjacent base panels


17


. These channels


55


of the upper and lower cross rails


42


and


43


define continuous, uninterrupted pairs of upper and lower tracks


57


and


58


respectively (

FIG. 5

) which extend longitudinally along the length of the spine wall


14


.




The tracks


57


,


53


and


58


are located on both sides of the uprights


19


and thereby define respective upper, intermediate and lower mounting locations for slidably connecting the connector brackets


26


to the spine wall


14


. Due to the continuous, uninterrupted configuration of the tracks


53


,


57


and


58


, the connector brackets


26


are readily slidable not only along each individual base panel


17


but also along the entire length of the spine wall


14


. The continuous off-modularity provided by the tracks


53


,


57


and


58


permits ready repositioning of the connector brackets


26


and thereby permits repositioning of the furniture components


25


that are connected thereto without requiring that they be removed from the spine wall


14


to allow for repositioning. This flexibility afforded by the continuous off-modularity of the spine wall


14


permits ready reconfiguration of the workstations


16


.




Preferably, the upper and lower cross rails


42


and


43


are removably connected (as by threaded fasteners) to the upper and lower ends


40


and


39


of the uprights


19


. Another embodiment of the base panel


17


′ is illustrated in

FIG. 7A

which only includes a single raceway


21


′. This particular embodiment includes the same box-beam


18


which is connected to the upper ends of uprights


19


′ that have a shorter length than those described above. One cross rail


42


is connected to the distal free ends of the uprights


19


′.




It should also be understood from the embodiment of

FIG. 7A

that the actual base panel height can be varied by varying the length of each upright such as uprights


19


or


19


′. While such height preferably is set during manufacture, it is also possible to vary the length of the uprights on-site if necessary.




To enclose the raceways


21


and


22


of the base panels


17


(FIG.


6


A), the cover panels


23


removably mount to the frame


38


by mounting means


61


, for example, resilient connectors or spring clips which engage the cover panels


23


. In particular, the cover panels


23


are herein formed with flanges


62


along the horizontal upper and lower edges thereof which abut against the uprights


19


such that the vertical panel face


63


is oriented substantially flush with the side faces


48


of the box-beam


18


as seen in

FIGS. 1-3

. Accordingly, the cover panel


23


is mounted with an interior surface


64


thereof spaced outwardly from the side surfaces


49


of the uprights


19


so as to define laterally opening passages


66


(

FIGS. 3 and 6A

) at the opposite ends thereof.




Referring generally to

FIGS. 1-3

, while the cover panel


23


vertically spans one of the raceways


21


and


22


, at least a small gap


67


is formed between adjacent, vertically spaced horizontal edges of the cover panel


23


and the box-beam


18


or the lower cross rail


43


. The gaps


67


extend horizontally along the length of the base panel


17


and permit the exit and entry of cabling therethrough between the raceways


21


and


22


and the exterior of the base panels


17


.




To provide space for receiving the power or telecommunications receptacles


37


, a reduced height cover panel


23


′ may also create a larger gap


67


′ (

FIG. 3

) so that receptacles


37


can be seated within the interior of the base panels


17


substantially flush with the side beam faces


48


and the panel faces


63


while being accessible from the exterior. One edge of the cover panel


23


′ typically is vertically offset so that the gap


67


′ is formed either below the cover panel


23


′ as seen on the left side of

FIG. 3

or above the cover panel


23


′ as seen on the right side thereof.




More particularly, with respect to managing cabling within the wall panel system


10


and, in particular, within the upper and lower raceways


21


and


22


of the embodiments illustrated in

FIGS. 1-7

, each raceway


21


and


22


extends horizontally between the opposite ends of the base panel


17


(FIGS.


5


and


6


A). Such raceways


21


and


22


preferably define the upper and lower thirds of the base panel


17


so as to accommodate a significant amount of cabling therethrough, which capacity preferably is significantly greater than the return walls


15


illustrated in

FIGS. 1-3

. Each horizontal raceway


21


and


22


opens laterally from the opposite ends of the base panel


17


due to the clearance or passages


66


between the side faces


48


of the beam and the side surfaces


49


of the uprights


19


. Each passage


66


communicates with a serially adjacent base panel


17


so that continuous horizontal raceways extends along the entire length of the spine wall


14


both above and below the box-beam


18


. As a result, individual cables


71


which are laid into the upper and lower raceways


21


and


22


thereby extend over the side surfaces


49


of the uprights


19


as generally shown in FIG.


5


. This allows for easy laying in of the power and/or communication cabling


71


into the raceways


21


and


22


, without extending the cabling horizontally through structural components. Such cabling


71


can also pass vertically between the upper raceway


21


and the lower raceway


22


through the vertical passage


54


(

FIG. 6A

) formed in the box-beam


18


.




The receptacles


37


themselves are either fixedly connected to the frame components or, as illustrated in

FIG. 5

, slidably connected to a vertical mounting plate or septum


73


which extends laterally across a raceway


21


or


22


. As seen in

FIGS. 3 and 5

, the plate or septum


73


can be formed on both the top and bottom of the box-beam


18


as well as the cross rail


43


to define at least three mounting locations for the receptacle


37


. The septum


73


can be formed either integral with the box-beam


18


or as a separate mountable component which is mounted to the frame of the base panel


17


.




More particularly, the receptacle


37


includes a hook-like projection


74


which slides over the free edge of the mounting plate


73


. The receptacle


37


is connected to the cabling


71


and also is slidable along the length of the mounting plate


73


so as to permit relocation of the receptacle


37


along the length of the base panel


17


. Each receptacle


37


houses conventional outlets such as three-prong power outlets or telecommunication jacks which are accessible from the exterior of the base panel


17


. The receptacles


37


preferably are “tethered” receptacles which include a cable extending therefrom that connects to electrical wiring within the raceways


21


or


22


. To close the gap, an elongate cover plate


75


preferably is provided which has prepunched openings or knockouts to allow access to receptacles


37


if necessary. If a separate cover plate


75


is not desired, the cover tile


23


can have a vertical dimension which overlies the upper and lower raceways


21


and


22


and can be provided with receptacle ports or openings adapted to receive the receptacle when the cover panel


23


is mounted to the base panel


17


.




As an alternative to the receptacle


37


, an elongate receptacle console or strip


37


′ may be mounted in the gap


67


′ (FIGS.


3


and


5


). The console


37


′ is a single elongate metal or plastic box-like unit and has a hook-like projection. The console


37


′ is removably connected to the base panel


17


while essentially filling the gap


67


′ formed by the cover panel


23


′. The receptacle console


37


′ preferably includes a plurality of outlets or telecommunication jacks along the length thereof which are accessible from the exterior.




Still further, the exterior receptacle unit


30


may be provided, which unit includes a hook-like projection for slidably suspending the receptacle unit


30


to the mounting plate


73


or to one of the tracks


51


,


55


or


83


. The exterior receptacle


30


extends downwardly on the exterior of the base panel


17


, and may be relocatable along the length of the spine wall


14


.




To vary the height of the wall panel assemblies


12


, one or more tiers of the extension panels


24


are vertically stackable on top of the base panels


17


(FIGS.


1


-


3


). Each extension panel


24


(

FIG. 6B

) includes laterally spaced vertical uprights


76


having downwardly projecting bayonet connectors or stakes


77


at the lower ends thereof while upper ends


78


are open. The bayonet connectors


77


are adapted to engage either the open upper ends


40


of the base panels


17


for direct connection thereto or to the open upper ends


78


of a lower tier of the extension panels


24


already positioned on the base panel


17


.




The extension panel


24


also includes upper and lower horizontal cross rails


79


and


80


similar to the cross rails


42


and


43


. The cross rails


79


and


80


have a width greater than the uprights


76


and include a pair of spaced apart parallel channels


81


which are disposed outwardly of the side surfaces


82


of the uprights


76


in non-interfering relation therewith. The channels


81


are substantially identical to the channels


55


and form additional continuous tracks


83


(

FIG. 3

) which extend the length of the spine wall


14


.




To provide additional strength to the extension panels


24


, an additional solid core


86


, for example, of foam is formed in the open interior of the panel


24


and may be enclosed with rigid planar skins


87


or with cover panels


23


mounted thereto by mounting means such as fasteners, adhesives or the like. The skins


87


may be formed of metal, hardboard or other suitable material.




It is also possible to form the base panel


17


and extension panel


24


as a single wall panel to define the wall panel assembly


12


as seen in FIG.


7


B. In particular, instead of two separate panels


17


and


24


, a single wall panel can be formed having uprights which extend to the height of the extension panels


24


, whereby one box-beam is positioned at the same height as the box-beam


18


while a second box-beam is connected to the uprights


19


″ at a height corresponding to the height of the extension panel


24


described above. Thus, a single wall panel is formed having two spaced apart uprights


19


″ with two vertically spaced box-beams


18


. Preferably, at least the box-beam


18


and raceways


21


and


22


have modular vertical heights preferably of


16


inches which define equal thirds of the overall height of the base panel


17


. Thus, the tracks


53


,


57


and


58


are positioned at equally spaced modular heights.




The base panel


17


can alternatively be formed of other combinations of box-beams


18


and raceways


21


(


22


) which permit the overall modular height of the base panel


17


to be varied or the particular number and locations of box-beams and raceways. For example, a base panel


17


′″ (

FIG. 7C

) can be formed with two vertically adjacent box-beams


18


and a single raceway


22


formed between the cross rail


42


and the box-beams


18


. Preferably, the channels on the box-beams


18


are accessible from the exterior thereof for connection of the connector brackets


26


thereto. To vary or select the vertical position of the raceway


22


, the base panel


17


′″ is flipped over or rotated in a vertical plane about the horizontal longitudinal axis thereof. The cross rail


42


is also removed and rotated about its longitudinal axis so that the raceway


22


is now disposed below the box-beams


18


. Then the cross rail


42


is reattached to the free ends of the uprights


19


so that the box-beams


18


are now disposed above the floor. Thus, one base panel


17


′″ is usable in two different orientations while using the same component parts. The panel


17


′″ therefore is vertically reversible to vary the elevation of the raceway and tracks thereof. Preferably, in all of these variations, the beams and raceways have equal modular dimensions so as to define different modular heights for the wall panel assemblies


12


.




When it is desirable to enclose the vertical space or gap between the ceiling and the top of panel assembly


12


, for example for privacy, the divider or filler wall


34


(

FIG. 2

) is mountable to one of the panels


17


or


24


by a similar bayonet connection as described above. Since the vertical height of the gap may vary, the divider wall


34


also includes along the uppermost horizontal edge thereof a gap-filler assembly


89


. The gap-filler assembly


89


includes a top plate


91


at an upper end thereof positioned for contact with a ceiling (as indicated by line


90


) and an expandable member


92


such as a foldable bellows which connects between the divider wall


34


and the top plate


90


and increases the vertical height of the divider wall


34


as required. A similar gap-filler assembly


89


also may be mounted to vertical side edges of the divider wall


34


. The divider wall


34


is formed from any suitable rigid material such as foam or, alternatively, may be formed of a transparent or translucent material such as plastic.




To supply the cabling


36


to the spine wall


14


, a bottom feed panel


17




a


(

FIGS. 3 and 5

) can be serially connected to the spine wall


14


either at or intermediate the opposite ends thereof. The bottom feed panel


17




a


is formed with a box-beam


18




a


having a length shorter than that in the base panel


17


, and upper and lower cross rails


42




a


and


43




a


having vertical passages


93


extending therethrough. Thus, cabling


36


can be fed into the upper and lower raceways


21


and


22


from the floor.




The bottom feed panel


17




a


also is usable with the ceiling infeed module


35


that mounts thereon. The ceiling infeed module


35


supplies the cabling


36


to the spine wall


14


through the passages


93


of the upper cross rail


42




a


. The infeed module


35


includes a hollow rectangular add-on panel section


96


which is formed with a rectangular frame like the extension panel


24


but without the core


86


. The infeed module


35


mounts to the base panel


17


through a bayonet connection as described above. Extending upwardly from the panel section


96


is a vertical telescoping section


97


which includes a slidable tubular element


98


which is vertically adjustable and connects to the ceiling. Preferably, openable covers


23


″ are either removably attached or hingedly connected thereto to define a readily accessible cabling closet.




It is also possible to form the base panel


17


and the extension panels


24


so as to include passages through the horizontal rails


42


,


43


,


79


and


80


to permit cabling to be routed between the base and extension panels


17


and


24


. The core


86


preferably is omitted to permit additional electrical components and cabling to be mounted in the extension panel


24


.




The spine wall


14


is constructed and the appropriate electrical infeed connected thereto, and the workstations


16


are formed by connection of the return walls


15


to the spine wall


14


. As described above, the return walls


15


can be any commercially available wall panel system. Alternatively, the return walls


15


could be reduced-width embodiments of the wall panel assemblies


12


. These reduced-width embodiments of the wall panel assemblies


12


, or the wall panel assemblies


12


for that matter, can be connected to the spine wall


14


by appropriate connector brackets


26


.




Generally, the connector bracket


26


(

FIG. 2

) for the return walls


15


serves as a wall panel interface and includes a vertically elongate rail


100


having hook-like projections


101


at the opposite ends thereof which define connector means. The projections


101


preferably engage within the upper and lower tracks


57


and


58


of the base panel


17


. As shown in

FIG. 3

, the rail


100


also may extend to the height of the tracks


83


and with which the upper projection plate


101


is engaged. This connector bracket


26


also includes a removable anti-dislodgement bracket


102


having an upwardly directed projection for engagement with the downward opening tracks


53


on the lower beam wall


47


. The connector bracket


26


further includes a wall mounting assembly


103


which fastens to the rail


100


and is adapted to connect the return wall


15


to the rail


100


. Preferably, the wall mounting assembly


103


differs for each type of commercially available wall panel arrangement so that the spine wall


14


is not limited to use with a single type of return wall


15


. Rather, the wall mounting assembly


103


serves as an adaptor so that almost any type of wall panel is connectable thereto. As discussed above, this wall mounting assembly


103


also can be formed so as to connect additional wall panel assemblies


12


to the spine wall


14


. Still further, the assembly


103


also can be omitted and the return walls


15


connected directly to the rail


100


by suitable fastening means.




While the return walls


15


are described as defining individual workstations


16


, the skilled artisan will also appreciate that return walls


15


may be connected to the spine wall


14


solely for providing a support member for the spine wall


14


. In other words, the return wall


15


when projecting outwardly from the spine wall


14


serves as a support leg for the spine wall


14


.




The connector bracket


26


for the return wall


15


further includes a U-shaped gap-filling channel


104


(

FIG. 4

) which is slidably received over the rail


100


between the rail


100


and the base panel


17


. The channel


104


is slidable toward and away from the base panel


17


in the direction of reference arrow B to butt against the wall panel assembly


12


and therefore fill any space therebetween. The channel


104


also is movable away from the base panel


17


to permit removal of the cover panel


23


without removal of the return walls


15


.




Once the return wall


15


is connected in place, electrical and telecommunications cabling


105


(

FIGS. 3 and 5

) can be routed to the base raceway


106


of the return wall


15


from the spine wall


14


where necessary. Such cabling


105


can be routed either externally to the return wall


15


(

FIG. 3

) or directly through the end face of the return wall


15


(FIG.


5


), which cabling


105


exits the base panel


17


through the gap


67


formed between the cover tile


23


and the lower cross rail


43


. Alternatively, cabling (not shown) can exit or enter the base panel


17


through the further gaps


67


formed adjacent the box-beam


18


or the upper cross rail


42


.




The connector brackets


26


for the other furniture components


25


(

FIG. 2

) such as the storage cabinet


27


, ladder-like rack


28


or work surface


29


are of similar construction and include a vertical rail


100


having at least one downwardly extending projection


101


for engagement in a selected one of the channels


53


,


58


or


81


. The rail


100


also may include an anti-dislodgement member


102


. Once the connector brackets


26


are connected to the wall panel assemblies


12


, the furniture components


25


themselves are connected thereto.




Since all of the connector brackets


26


for both the return walls


15


and the other furniture components


25


are slidable, the workstations


16


can be readily reconfigured by sliding the furniture components


25


including the return walls


15


along the respective tracks


53


,


57


,


58


and


83


on the base panels


17


and the extension panels


24


. Still further, while the connector brackets


26


and furniture components


25


are specifically described above as separate components, the skilled artisan will appreciate that the furniture components and connector brackets


26


can, in some instances, be non-removably connected together as a single unit.




While the above description of

FIGS. 1-7

generally describes the divider wall system


10


, a more detailed description of specific embodiments is provided hereinafter with respect to

FIGS. 8-27

. More particularly, the aforesaid features of the invention are incorporated into the metal embodiment illustrated in

FIGS. 8-23

.




In more detail with respect to

FIGS. 8-23

, the wall panel system


10


-


1


illustrated therein is substantially the same as that described above with respect to

FIGS. 1-7

and is constructed pursuant to the above disclosure. It will be understood that the following components can be arranged into any of numerous configurations to divide office space as described above.




With respect to the preferred base panel


17


-


1


,

FIG. 8

illustrates three such panels


17


-


1


serially connected in a linear relation. Additionally, corresponding extension panels


24


-


1


are mounted vertically on top of the base panels


17


-


1


as described herein.




With respect to the base panel


17


-


1


, each of the vertical uprights


19


-


1


is constructed of square metal tubing which has a vertical length extending, in a preferred embodiment, approximately 48 inches above the floor to define the vertical height of the base panel


17


-


1


. While not specifically illustrated, the base panel


17


-


1


can alternatively be formed with a height of approximately beltline height as previously disclosed herein with respect to FIG.


7


.




The tubing of the uprights


19


-


1


is hollow with the upper end


40


-


1


thereof opening upwardly as seen in FIG.


12


. To effect connection of two serially-adjacent base panels


17


-


1


together, however, the lower end


39


-


1


of the rightward upright


19


-


1


as illustrated in

FIG. 14

includes a generally hourglass-shaped connector block


109


which is narrower in a middle region thereof. The connector block


109


has a first square insert portion


110


which inserts and is fixedly connected into the open lower end


39


-


1


of the upright


19


-


1


. The end face of the upright


19


-


1


includes a notch (not illustrated) through which a narrowed section of the connector block


109


extends so as to project laterally away from the end face and terminate in a rectangular connector portion


112


.




This connector portion


112


is adapted to engage a serially-adjacent upright


19


-


1


of a serially-adjacent base panel


17


-


1


. In particular, the leftward upright


19


-


1


of each base panel


17


-


1


includes a notch


113


(

FIG. 10

) at the open lower end


39


-


1


thereof which is adapted to seat over the narrowed section of the connector block


109


and receive the connector portion


112


of the mutually adjacent connector block


109


as illustrated on the leftward portion of FIG.


14


. In accord therewith, the lowermost ends


39


-


1


of each pair of serially-adjacent base panels


17


-


1


are engaged one with the other by seating the connector block


109


of one base panel


17


-


1


into the lower end


39


-


1


of another base panel


17


-


1


through the corresponding notch


113


so that the lower ends


39


-


1


are positively engaged one with the other.




To prevent disconnection of two serially adjacent base panels


17


-


1


, each upright


19


-


1


also is formed with one or more vertical spaced apertures


114


(

FIG. 10

) formed therein, whereby the rightward upright


19


-


1


permits the passage of fasteners


115


(

FIG. 8

) therethrough, which fasteners


115


are threadingly engaged with the corresponding aligned apertures


114


of a mutually adjacent upright


19


-


1


. By these connector means which include the connector block


109


and the fastener


115


, each serially adjacent pair of base panels


17


-


1


are securely joined together. While fasteners


115


are used, it may also be desirable to replace the fasteners


115


with a latch-type connector (not illustrated) proximate the top of the base panel


17


-


1


, which latch-type connector is secured to one base panel


17


-


1


and is adapted to removably engage a serially-adjacent base panel


17


-


1


.




The lowermost ends


39


-


1


of the uprights


19


-


1


also include an L-shaped bracket


116


(

FIG. 15

) which is preferably welded thereto and projects laterally inwardly for supporting the lower cross rail


43


-


1


thereon by suitable fastening methods such as welding or fasteners. Similar L-shaped brackets


116


also are fixed to the uprights


19


-


1


at the upper ends thereof for fixedly connecting the upper cross rail


42


-


1


thereon.




Each of the upper and lower cross rails


42


-


1


and


43


-


1


are formed substantially identical as illustrated in

FIGS. 12

,


14


and


15


. In particular, each of the cross rails


42


-


1


and


43


-


1


includes a horizontally elongate bottom plate


118


and a similar horizontally elongate rail housing


119


which overlies and is connected together with the bottom plate


118


, preferably by welding. Each cross rail


42


-


1


and


43


-


1


therefore is formed as a hollow tubular member which extends laterally between the uprights


19


-


1


. Although in this preferred embodiment the cross rails


42


-


1


and


43


-


1


are fixedly secured to the angle brackets


116


preferably by welding or the like, removable fasteners also can be used as described herein with respect to

FIG. 7

, so as to permit ready removal of the cross rails


42


-


1


and


43


-


1


for rotation and reorientation of the base panel


17


-


1


.




The rail housing


119


preferably is formed and shaped from a metal sheet so as to have the cross-sectional configuration illustrated in

FIG. 15 and

, in particular, include a pair of channels


55


-


1


which are spaced outwardly from the respective side surfaces


49


-


1


of the upright


19


-


1


. These channels


55


-


1


are separated one from the other by a central section or land


120


which extends sidewardly between the channels


55


-


1


and longitudinally along the length of the respective cross rail


42


-


1


or


43


-


1


as also shown in

FIGS. 12 and 14

. The central section


120


projects upwardly above the channels


55


-


1


so as to define a back wall of each channel


55


-


1


while an additional stepped portion


123


spaced outwardly from the central portion


120


defines a front wall of each channel


55


-


1


. These front walls have a lower vertical height than the central portion


120


as described herein.




Referring to

FIGS. 12 and 14

, each channel


55


-


1


on the upper and lower ends of the uprights


19


-


1


preferably are formed with a plurality of spaced rectangular apertures or perforations


124


along the entire length of each channel


55


-


1


between the open channel ends


56


-


1


. These apertures


124


open vertically through the bottom of the channel


55


-


1


as well as horizontally through the back wall thereof so as to define L-shaped openings (FIG.


15


B). The apertures


124


are provided for fixed engagement with at least the connector bracket


26


-


1


(

FIGS. 21 and 22

) as described hereinafter. Additionally, the open ends


56


-


1


of each channel


55


-


1


are positioned for alignment with the corresponding open ends


56


-


1


of a serially adjacent base panel


17


-


1


as seen in

FIG. 14

to define the upper and lower tracks


57


-


1


or


58


-


1


.




To connect the cross rails


42


-


1


and


43


-


1


to the uprights


19


-


1


, the opposite ends of the cross rails


42


-


1


and


43


-


1


are notched to receive the respective upper and lower ends of the uprights


19


-


1


therein. With respect to the upper cross rail


42


-


1


(FIG.


12


), the upper ends


40


-


1


open upwardly from the upper cross rail


42


to effect the bayonet connection of the extension panel


24


-


1


thereto.




To effect connection of cover panels


23


-


1


to the upper cross rail


42


-


1


, at least the upper cross rail


42


-


1


(

FIG. 15B

) includes openings


119




a


formed in the side walls


119




b


of the upper rail housing


119


. The apertures


119




a


preferably extend vertically and horizontally in the region disposed outwardly of the stepped portions


133


.




At least the upper cross rail


42


-


1


includes mounting means


61


-


1


and in particular, an elongate spring clip


135


′ which extends sidewardly through the openings


119




a


on the opposite sides of the cross rail and projects outwardly therefrom so as to engage the flange


62


-


1


of a cover panel


23


-


1


. Thus, the cover panel


23


-


1


can be snapped to the cross rail


42


-


1


.




With respect to the box-beam


18


-


1


, a two-piece construction is used to form the box-beam


18


-


1


as can be seen in

FIGS. 8 and 15

. More particularly, the box-beam


18


-


1


is formed of two vertically enlarged beam halves


125


and


126


which are formed as substantially mirror images, and are formed from sheet metal into the desired configuration. Each beam half


125


and


126


has a sidewardly opening U-shape and includes vertically depending connector flanges


127


along the upper and lower edges thereof which are welded together so as to connect the beam halves


125


and


126


together and form a box-like configuration defined by the upper and lower beam walls


46


-


1


and


47


-


1


as well as the vertically enlarged side faces


48


-


1


. Preferably the side faces


48


-


1


are finished by painting, however, additional surface finishes can be applied thereto.




When the beam halves


125


and


126


are connected together, the opposite ends thereof open laterally so as to receive end mounting plates


128


therein and have notches


141


in the upper and lower walls


46


-


1


and


47


-


1


so as to receive the uprights


19


-


1


therein. To connect the box-beam


18


-


1


to the uprights


19


-


1


, each end mounting plate


128


has a generally U-shaped cross-sectional shape as seen in

FIG. 11

which is adapted to seat within the open interior space between the side beam faces


48


-


1


and is secured thereto, preferably by welding. More particularly, the mounting plate


128


is positioned so that a vertical central section


129


closes the open end of the box-beam


18


-


1


while abutting against an interior face of the upright


19


-


1


so as to permit fastening of the box-beam


18


-


1


thereto, such as by fasteners or welding. Further, the central section


129


includes inwardly extending flanges


130


at the top and bottom thereof which are adapted to abut against the interior surface of the channels


51


-


1


. With these mounting plates


128


, the opposite ends of the box-beam


18


-


1


are generally enclosed and fixedly secured to the uprights


19


-


1


.




Similar to the cross rails


42


-


1


and


43


-


1


discussed above, the upper beam wall


46


-


1


is formed with a pair of spaced apart parallel channels


51


-


1


extending longitudinally along the length of the beam


18


-


1


. A rear wall of each channel


51


-


1


is formed by an upwardly extending central portion


133


while a stepped portion


134


which defines a front wall of the channel


51


-


1


is spaced outwardly therefrom. The lower beam wall


47


-


1


is formed substantially the same as the upper beam wall


46


-


1


so as to include additional downwardly and horizontally opening channels


51


-


1


which are defined by the central portion


133


and respective stepped front walls


134


.




While the channels


51


-


1


are illustrated with solid longitudinally extending walls, the channels


51


-


1


preferably are formed with the longitudinally spaced apertures or perforations


124


. Thus, additional positive engagement with the connector bracket


26


-


5


can be permitted.




The beam halves


125


and


126


further are notched in the region of the central portion


133


thereof so as to define openings through the upper and lower beam walls


46


-


1


and


47


-


1


which thereby define the vertical cable passage


54


-


1


. As described above, the vertical passage


54


-


1


allows for the passage of cabling therethrough between the upper and lower raceways


21


-


1


and


22


-


1


. Preferably, in this embodiment, the box-beam


18


-


1


has a hollow interior cavity. While a two-piece construction of the beam halves


125


and


126


is disclosed, the box-beam


18


-


1


also could be formed as an extruded one-piece hollow construction.




To effect connection of cover panels


23


-


1


over the upper and lower raceways


21


-


1


and


22


-


1


, a plurality of resilient mounting clips


135


are connected to the frame


38


-


1


. In particular, the mounting clips


135


project outwardly from the side surfaces


49


-


1


of the uprights


19


-


1


although the two uppermost mounting clips


135


′ are connected to the upper cross rail


42


-


1


(FIG.


15


B). These mounting clips


135


and


135


′ are formed of resilient spring steel and have a V-shaped section which is adapted to secure the cover panels


23


-


1


thereon. The flanges


62


-


1


of the cover panel


23


-


1


thereby effects flexing of the spring clip


135


to allow the cover panel


23


-


1


to be snapped into engagement. The panel face


63


-


1


therefore is aligned substantially flush with the beam side faces


48


-


1


while the interior panel surface


64


-


1


is spaced outwardly from the uprights


19


-


1


to define the passages


66


-


1


therebetween. Additionally, the upper and lower edges of the cover panels


23


-


1


are vertically spaced from the upper and lower beam walls


46


-


1


and


47


-


1


or the lower cross rails


43


-


1


to define gaps


67


-


1


therebetween. Such gaps


67


-


1


extend longitudinally along the length of each base panel


17


and provide access to the respective upper and lower raceways


21


-


1


and


22


-


1


to permit entry and exit of cabling therethrough as discussed above. Since the upper cover panels


23


-


1


are connected directly to the upper cross rail


42


-


1


, no gaps


67


-


1


are present therebetween although it should be understood that spring clips


135


could be connected to the uprights


19


-


1


to replace the mounting clips


135


′ thereby permitting the formation of gap


67


-


1


therebetween.




More particularly with respect to the cabling, the base panel


17


-


1


permits a variety of configurations for the cabling, one of which is illustrated in FIG.


9


. The cabling arrangement illustrated in

FIG. 9

uses fixed structural members as well as fixed receptacles and junction boxes connected thereto. More particularly, an elongate U-shaped cable trough


137


is illustrated in the lower raceway


22


-


1


, which cable trough


137


has the opposite ends thereof connected to the vertical uprights


19


-


1


. The cable troughs


137


have a width substantially the same as the thickness of the box-beam


18


-


1


such that the open ends of the cable trough


137


extend outwardly beyond the uprights


19


-


1


so as to permit the cabling


171


-


1


to exit the open ends of the cable trough


137


and pass around the outside of the uprights


19


-


1


. Additionally, the cable trough


137


permits the connection of, for example, a communication receptacle


37


-


1


which is connected to and projects downwardly from a bottom surface of the cable trough


137


. Thus, cabling


105


-


1


can be connected thereto and exit the base panel


17


-


1


through the lowermost gap


67


-


1


(FIG.


10


). While the communications receptacle


37


-


1


is fully enclosed within the raceway


22


-


1


such that connection of electrified office equipment occurs entirely within the confines of the base panel


17


-


1


, it should also be understood that the receptacle


37


-


1


could also be connected to the cable trough


137


so as to project sidewardly through an appropriate port formed in the cover panel


23


-


1


and permit connection from the exterior of the base panel


17


-


1


.




Still further, a plurality of horizontally elongate tubular support members


138


are similarly connected to the uprights


19


-


1


, for example, in the upper raceway


21


-


1


. The support members


138


permit the connection of fixed receptacles


37


-


2


or junction boxes


139


thereto. The cabling


71


-


1


connecting the various receptacles


37


-


1


and


37


-


2


and the junction boxes


139


can take the form of conduit-protected cables, flex-cable or flexible wiring as will be understood by the skilled artisan. In all instances, the cabling


71


-


1


extends horizontally between serially-adjacent base panels


17


-


1


by being laid over the uprights


19


-


1


as permitted by the passages


66


-


1


formed between the uprights


19


-


1


and the interior surfaces


64


-


1


of the cover panels


23


-


1


.




It is also possible to connect the receptacles


37


-


1


and


37


-


2


or the junction boxes


139


directly to the frame


38


-


1


. For example, vertical support brackets or standoffs could be used. As shown in

FIG. 9

, one standoff


140


can be slidably connected to the frame


38


-


1


through an elongate slot formed in the cross rail


42


-


1


or other frame structures to permit lateral adjustment of the receptacle position. The standoff


140


also has a telescoping or adjustable length to vertically relocate the receptacle


37


-


2


.




Referring to

FIG. 17A

, the wall panel assemblies


12


-


1


may also include a receptacle mounting assembly


141


as generally disclosed herein with respect to the aforesaid mounting plate


73


in

FIGS. 1-3

. The receptacle mounting assembly


141


in the preferred embodiment as illustrated in

FIG. 17A

includes a parallel pair of spaced apart mounting plates or septums


73


-


1


which extend in a vertical plane and have their opposite ends mounted to the uprights


19


-


1


by a U-shaped bracket


141




a


which is fixedly secured to the mounting plates


73


-


1


by horizontally projecting fasteners


141




b


. The receptacle


37


-


1


or else the receptacle console


37


′-


1


includes a hook-like projection


74


-


1


(


74


′-


1


) along the upper edge thereof which is adapted to slide over the top edge of the mounting plate


73


-


1


so that the receptacle


37


is suspended therefrom. For the receptacle


37


which has a longitudinal length substantially less than the length of the gap


67


′-


1


, the receptacle


37


can be relocated by sliding along the length of each base panel


17


-


1


. By this arrangement, the cable


37




a


-


1


which supplies the receptacle


37


-


1


can be routed into the upper raceway


21


-


1


since the cover tile


23


-


1


is spaced outwardly from the uprights


19


-


1


and the gap


67


′-


1


thereby opens vertically into the raceway


21


-


1


. Additionally, an appropriate elongate rectangular plate


75


-


1


overlies and substantially encloses the gap


67


′. This cover plate can either be a fixed front plate of the receptacle console


37


′-


1


or may be a removable plate which has either preformed ports therethrough or removable knockouts which permit the formation of openings through which the receptacle


37


-


1


passes. The receptacles


37


-


1


and


37


′-


1


are thereby accessible from the exterior of the base panel


17


-


1


so that suitable cable plugs


136


for office equipment (not illustrated) can be connected thereto.




In another preferred embodiment as seen in

FIG. 17B

, a central plate or septum


73


-


2


substantially the same as the plate


73


(

FIGS. 1-3

) can be formed integral with the metal box-beam


18


-


1


. To form the plate


73


-


2


, the beam halves


125


and


126


are formed with upwardly extending enlarged flanges


127


-


1


instead of the connector flanges


127


to thereby define the septum


73


-


2


along the top and bottom walls of the beam


18


-


1


. The flanges


127


-


1


also extend around the periphery of the cable passage


54


-


1


to define a duct-like extension


148


for the passage


54


-


1


(FIGS.


17


B and


17


C).




Referring to

FIGS. 9

,


10


,


13


and


16


, the extension panels


24


-


1


are mountable to individual base panels


17


-


1


so as to effect modular adjustment of the height of the wall panel assemblies


12


-


1


. More particularly, each extension panel


24


-


1


includes laterally spaced vertical uprights


76


-


1


which define the vertical height of the extension panel


24


-


1


. Each upright


76


-


1


further includes a downwardly projecting bayonet connector or stake


77


-


1


which is fixedly secured within the lower open end of the upright


76


-


1


. The bayonet connector


77


-


1


(

FIG. 16

) preferably is formed of C-shaped channel which is adapted to slidably and securely seat within the open upper end


40


-


1


of the base panel uprights


19


-


1


. The upright


76


-


1


further includes an open upper end


78


-l which allows for the connection of additional tiers of extension panels


24


-


1


on each lower tier of extension panels


24


-


1


.




Each extension panel


24


-


1


further includes upper and lower cross rails


79


-


1


and


80


-


1


which are vertically spaced one from the other and securely formed into a rectangular frame


142


by a pair of vertically extending elongate frame members


143


. The rectangular frame


142


thereby is notched at the opposite ends thereof and is fixedly connected to the uprights


76


-


1


preferably by welding or other suitable fastening methods.




The upper and lower cross rails


79


-


1


and


80


-


1


preferably have the same construction and more particularly, are formed of sheet metal into a generally U-shaped configuration as seen in

FIGS. 15 and 16

. Each cross rail


79


-


1


or


80


-


1


includes vertically extending side walls


144


which extend upwardly and are bent to form a stepped portion


145


to define a front channel wall. The cross rails


79


-


1


and


80


-


1


also include laterally extending elongate channels


81


-


1


, the back wall of which is formed by a central section


146


which projects vertically above the front channel walls


145


. The channels


81


-


1


open from the opposite ends thereof and communicate with serially adjacent channels


81


-


1


to define the tracks


83


-


1


which extend longitudinally along the length of the spine wall


14


-


1


.




When the extension panel


24


-


1


is seated on the base panel


17


-


1


as seen in

FIG. 15A

, the central section


146


is disposed closely adjacent the opposing central section


120


of the upper cross rail


42


-


1


. The central sections


120


and


146


similarly project vertically above the respective stepped portions


134


and


145


of the channels


51


-


1


and


81


-


1


so that the stepped portions


134


and


145


are vertically spaced apart and a sideward opening space is formed therebetween which permits access to the channels


51


-


1


and


81


-


1


.




Preferably, each channel


81


-


1


further includes a plurality of rectangular apertures


147


along the length thereof. The apertures


147


are formed through the bottom and back wall of the channels


81


-


1


as described above with respect to the apertures


124


of the channels


55


-


1


.




Additionally, the upper and lower cross rails


79


-


1


and


80


-


1


each include apertures


144




a


which are formed substantially the same as the apertures


119




a


described above. These cross rails


79


-


1


and


80


-


1


similarly include the above-described spring clips


135


′ therethrough for connection of cover panels


23


-


1


to the opposite sides of the extension panel


24


-


1


(FIG.


15


A).




To increase the structural strength of the illustrated extension panel


24


-


1


, a core


86


-


1


(

FIG. 15A

) is disposed within the open interior of the extension panel


24


-


1


which further includes planar skins


87


-


1


that fully enclose the opposite sides thereof. The core


86


-


1


preferably is styrofoam while the planar skins


87


-


1


preferably are formed of a hardboard which is secured to the frame


142


by suitable adhesives or other fastening methods. Additional pads or covers


23


-


1


are then mounted to the frame


142


.




To effect connection of the furniture components


25


to the spine wall


14


-


1


, a plurality of embodiments for connector brackets


26


are illustrated in

FIGS. 18-21

. More particularly,

FIG. 18

illustrates one connector bracket


26


-


2


which is illustrated in position on one of the extension panels


24


-


1


in FIG.


16


. Referring to

FIGS. 16 and 17

, the connector bracket


26


-


2


includes a vertical rail


100


-


2


having a downwardly, extending hooklike projection or plate


101


-


2


connected to an upper end thereof which is hooked into one of the channels


51


-


1


,


55


-


1


or


81


-


1


such as the channel


81


-


1


of the extension panel


24


-


1


. The opposite lower end of the rail


100


-


2


includes an anti-dislodgement member


102


-


2


which is substantially similar to the projection


101


-


1


in that it includes an upwardly projecting hook or flange which seats within the channel


81


-


1


formed in the lower cross rail


80


-


1


so that the connector bracket


26


-


2


is positively engaged with the extension panel


24


-


1


as seen in FIG.


16


. The connector bracket


26


-


2


in an identical manner can be connected to the box-beam


18


-


1


and in particular, to the upper and lower channels


51


-


1


thereof. Alternatively, the anti-dislodgement member


102


-


2


also could be eliminated or provided with an alternate construction so that the connector bracket


26


-


2


hangs from any one of the channels


51


-


1


,


55


-


1


or


81


-


1


. In either variation, the connector bracket


26


-


2


does not engage the apertures


124


or


147


formed in the respective channels


55


-


1


or


81


-


1


such that the connector bracket


26


-


2


is readily slidable along each channel


51


-


1


,


55


-


1


or


81


-


1


and in particular along the continuous, uninterrupted tracks


53


,


58


or


83


of the wall panel assemblies


12


.




The connector bracket


26


-


2


further includes a vertically extending row of apertures


152


which open outwardly from the connector bracket


26


-


2


when mounted to a wall panel assembly


12


, which apertures


152


engage hook-like projections (not illustrated) of the furniture components


25


, which hook-like projections are of a known construction sold by assignee and are not believed to require further discussion herein. By providing two laterally spaced connector brackets


26


-


2


, or any other suitable number thereof, the furniture components


25


are then hung from the spine wall


14


-


1


.




In the connector bracket


26


-


3


illustrated in

FIGS. 19 and 20

, a double row of apertures


152


is formed in the vertical rail


100


-


3


. The rail


100


-


3


similarly includes the hook-like projection


101


-


3


at the upper end thereof which engages within a respective one of the channels


51


-


1


,


55


-


1


or


81


-


1


. The connector bracket


26


-


3


further includes the anti-dislodgement member


102


-


3


which is removably fastened to a vertical plate secured to an inward facing surface of the vertical rail


100


-


3


and engages within a downwardly opening one of the channels


51


-


1


or


81


-


1


. The connector bracket


26


-


3


thereby accommodates two laterally adjacent furniture components


25


on a single connector bracket


26


-


3


. More particularly, the leftward row of apertures


152


connects to one end of one furniture component


25


while the rightward row of apertures


152


connect to an end of a laterally adjacent furniture component


25


. Here, two or more furniture components


25


are laterally movable in unison along the length of the spine wall.




In

FIG. 21

, a further connector bracket


26


-


4


is illustrated which includes an upright rail


100


-


4


having a plurality of apertures


154


formed therethrough which are disposed in a vertically spaced apart relation. The hook-like projection


101


-


4


is slidably connected to the spine wall


14


as described above while the anti-dislodgement member


102


-


4


has an L-shape and is connectable to the rail


100


-


4


by a fastener


155


. The connector bracket


26


-


4


similarly is connectable to the spine wall


14


-


1


as also described above. This particular connector bracket


26


-


4


is illustrated in position on the box-beam


18


-


1


so as to be slidable therealong in

FIG. 27. A

furniture component


25


-


4


such as work surface


29


is connected to the connector bracket


26


-


4


and in particular includes a tubular mounting section


156


which is vertically slidable along the rail


100


-


4


. The tubular mounting section


156


is secured at a selected height by inserting a pin


157


horizontally through aligned apertures


154


so that the work surface


29


is disposed at a selected variable height.




An additional connector bracket


26


-


5


is illustrated in

FIGS. 22 and 23

for the mounting of the return walls


15


to the spine wall


14


. In particular, the connector bracket


26


-


5


includes a vertical rail or interface


100


-


5


which has a height corresponding substantially to either the height of the base panel


17


-


1


alone or in combination with one extension panel


24


-


1


. Hook-like projections


101


-


5


are connected to the opposite ends of the rail


100


-


5


and engage within the lowermost track


58


-


1


and the uppermost track


57


-


1


while a vertically elongate mounting bar


158


is mounted to the inside face of the rail


100


-


5


for connection of an anti-dislodgement hook-like projection


102


-


5


.




The hook-like projection


101


-


5


at the upper end of the rail


100


-


5


is a stepped or Z-shaped bracket which is removably connected to the upper end of the rail


100


-


5


by fasteners


159


which threadingly engage into a corresponding plate


160


disposed at the upper end of the rail


100


-


5


. Each of the hook-like projections


101


-


5


as provided at the upper and lower ends of the rail


100


-


5


includes laterally spaced teeth


162


and


163


respectively, which are each adapted to seats within corresponding apertures


124


-


1


formed in the channels


55


-


1


. On the upper projection or connector member


101


-


5


, the plate is stepped so to have a horizontal section


161


on which the teeth


162


are formed and which project horizontally through the back wall of the channel


55


-


1


. The teeth


162


of the upper projection


101


-


5


are first inserted downwardly from above into the apertures


124


-


1


and then the projection


101


-


5


is pivoted downwardly so that the teeth


162


swing into the vertical portions of the apertures


124


-


1


(FIG.


15


B). This is done after the lowermost projection or connector member


101


-


5


and attached rail


100


-


5


are mounted to the lowermost channel


55


-


1


where the teeth or locking projections


163


insert downwardly into the apertures


124


-


1


. The teeth


162


and


163


thereby prevent any lateral movement of the opposite ends of the rail


100


-


5


relative to the base panel


17


-


1


. Such teeth


162


and


163


accommodate the significant torsional loads which may be applied to the return wall


15


by the furniture components mounted thereon.




Additionally, the projection


102


-


5


is connected to the mounting bar


158


by fasteners


159


′ so that the vertical leg of the projection


102


-


5


seats within the downward opening channel


51


-


1


of the lower beam wall


47


-


1


(FIG.


15


A).




Each rail


100


-


5


further includes apertures


164


which are provided for the connection of a wall mounting assembly


103


(

FIG. 2

) for the connection of return walls


15


thereto. As described above, the wall mounting assembly


103


is provided as an adapter which connects to the particular connecting structures of a particular return wall system.




To fill the vertical gap formed between the inside face of the rail


100


-


5


and the outward facing surfaces of the base panel


17


-


1


, upper and lower gap filler assemblies are mounted to the rail


100


-


5


above and below the mounting bar


158


. Each gap filler assembly includes a nested pair of U-shaped gap-filler channels


104


-


5


(

FIGS. 15B

,


15


C and

FIG. 22

) with one channel


104


-


5


fastened to the rail


100


-


5


and the second channel


104


-


5


slidably mounted over the other. The slidable channel


104


-


5


is movable toward the base panel


17


to fill the gap as seen in

FIGS. 15A and 15B

and is movable away therefrom as seen in dotted outline in

FIG. 15C

to permit removal of the cover panels


23


-


1


.




Referring to

FIG. 24

, an alternative composite construction for the box-beam


18


-


1


is illustrated, which construction defines a multi-component substantially solid box-beam


18


-


2


. More particularly, the box-beam


18


-


2


is mountable to vertical uprights


19


-


2


as described above. The upper and lower beam walls


46


-


2


and


47


-


2


, however, are each formed of an elongate cross member


165


which preferably is constructed of a formable or machinable material such as particle board. The cross member


165


is shaped or machined to include two spaced apart relatively deep grooves


166


corresponding to the shape of the channels


51


-


2


and also includes relatively shallow grooves


167


which extend along the length of the cross member


165


in the region of the front stepped portion


134


-


2


. Additionally, the box-beam


18


-


2


includes an elongate metal rail


168


which is shaped so as to seat within the deep grooves


166


and thereby define the channels


51


-


2


. The metal rail


168


includes folded over edges defining beads


169


therealong which seat within the relatively shallow grooves


167


and provide further strength to the metal rail


168


. The box-beam


18


-


2


also includes metal or hardboard skins


170


which define the side beam faces


48


-


2


, which skins


170


are fixedly secured to the opposing faces of the particle board cross members


165


preferably by adhesives or other suitable fastening methods. The interior of the box-beam


18


-


2


further includes a foam core


172


such that the box-beam


18


-


2


is of a substantially solid continuous construction. The box-beam


18


-


2


, however, includes a vertical passage therethrough as described above (not illustrated in

FIG. 24

) so as to permit routing of cabling therethrough between the upper and lower raceways


21


-


2


and


22


-


2


.




Still further, an additional alternative embodiment for the base panel


17


-


3


is illustrated in

FIG. 25

which uses the beam construction described above with respect to FIG.


24


. In this arrangement, the base panel


17


-


3


similarly includes spring clips


135


-


3


connected to the uprights


19


-


3


for the mounting of the cover panels


23


-


3


over the upper and lower raceways


21


-


3


and


22


-


3


.




The upper cross rail


42


-


3


, however, may be formed as an extruded or stamped metal rail which is bolted at its opposite ends to the corresponding upper free ends


40


-


3


of the uprights


19


-


3


by suitable fasteners


178


. Instead of two separate spaced apart channels


55


-


3


, a single increased width channel


55


-


3


can be formed as a single centrally oriented cavity within the cross rail


42


-


3


that is defined by stepped front walls


145


-


3


which extend along the length thereof. This channel


55


-


3


, however, allows the connection of connector brackets


26


on either side of the base panel


17


-


3


.




Also, the lower cross rail


43


-


3


may instead be formed as or replaced with a removable hollow substantially square tubular member which is disposed below and connects to the lower ends


39


-


3


of the uprights


19


-


3


. The cross rail


43


-


3


thereby defines a further raceway


180


disposed below the base raceway


22


-


3


, which raceways


22


-


3


and


180


are in communication one with the other by suitable vertical passages (not illustrated) formed through the top wall of the tubular cross rail


43


-


3


. Similar to the upper cross rail


42


-


3


, one channel


55


-


1


in the cross rail


43


-


3


is formed by a single centrally located cavity extending the length of the cross rail


43


-


3


whereby the channel


55


-


1


is defined by stepped front walls


145


-


3


extending along the length of the tubular cross rail


43


-


3


. This cross rail


43


-


3


also can be provided only for adjustment of the height of the base panel


17


-


3


since the cross rail


43


-


3


is vertically enlarged in comparison to the previous cross rails


43


,


43


-


1


and


43


-


2


discussed herein. The height-adjusting cross rail


43


-


3


also can be mounted to a base panel in addition to an existing cross rail


43


,


43


-


1


or


43


-


2


to increase the height of the base panel.




Each lower end


39


-


3


of the uprights


19


-


3


therefore is spaced vertically above the floor and is supported in a load-bearing relation with the floor by a glide assembly


182


. The glide assembly


182


includes a vertical shaft


183


threadingly engaged with the uprights


19


-


3


and a support foot


184


which is connected to a lower end of the shaft


183


. Rotation of the shaft


183


thereby adjusts the vertical position of the foot


184


for levelling of the wall panel assemblies


12


-


3


.




Referring to

FIGS. 26 and 27

, a preferred mounting method is illustrated therein which is readily adaptable to the above-described constructions of the wall panel system


10


. More particularly, the above-described cover tile


23


-


4


can be formed as a substantially rectangular planar panel or plate which is sufficiently rigid.




Each cover tile


23


-


4


further includes an elongate T-shaped bead


187


which extends laterally between the opposite ends of the cover tile


23


-


4


proximate the upper and lower horizontal edges thereof. More particularly, the bead


187


includes a bulbous projection


188


which extends laterally where the bead


187


preferably is formed of a resilient plastic or the like.




To connect the cover tile


23


-


4


to the upright


19


-


4


, appropriate U-shaped mounting brackets


189


are connected in vertically spaced pairs to each side face


49


-


4


of the upright


19


-


4


. Each mounting bracket


189


includes a resilient connector


190


having a generally U-shape and in particular, a connector opening


191


which opens towards and is adapted to tight-fittingly receive the bead


187


therein. The connector


190


preferably is similarly formed of a resilient plastic so as to permit flexing of the connector


190


upon insertion of the bulbous projection


188


therein. In accord therewith, the cover tile


23


-


4


is readily snapped into connection with the uprights


19


-


4


. Preferably, the cover tile


23


-


4


can be formed in a single forming procedure where the upper and lower beads


187


are applied to the cover tile


23


-


4


during formation thereof.




Additionally, longitudinally extending interfitting alignment elements may be mounted between the opposing faces of two serially-adjacent base panels. The uprights may be laterally spaced or formed so as to be tight-fittingly engaged one with the other. For example, resilient connectors such as the interfitting connector parts


187


and


190


can be mounted vertically along the uprights


19


-


1


.




In view of the above disclosure, the above-described features can be incorporated in various combinations into a wall panel depending upon the particular needs of a user. For example, a further preferred embodiment is illustrated in

FIGS. 28-31

which provides increased electrical capacity and flexibility and increased structural strength.




More particularly, the base panel


17


-


5


of this embodiment uses the same basic components of a pair of vertical uprights


19


-


5


, upper and lower cross rails


42


-


5


and


43


-


5


, and a box-beam


18


-


5


. An add-on extension panel


24


-


5


is mountable to the base panel


17


-


5


using a bayonet connection similar to that described above with respect to the embodiment of FIG.


10


.




The box-beam


18


-


5


(

FIGS. 28 and 29

) in this embodiment includes a pair of horizontal U-shaped channels


196


and vertical U-shaped channels


197


that define a substantially rectangular metal frame having an interior core


198


which preferably is formed of conventional honeycomb cardboard material. The box-beam


18


-


5


also includes perforated metal skins or planar panels


199


covering the opposite side surfaces thereof. Additional horizontal, generally U-shaped metal cross rails


200


are fastened over the frame channels


196


to define the upper and lower beam walls


46


-


5


and


47


-


5


.




Each of the channels


196


and


197


and the cross rails


200


are formed with rectangular openings at the opposite ends thereof which not only permit the uprights


19


-


5


to pass therethrough but also define two vertical passages


10




54


-


5


at the opposite ends of the box-beam


18


-


5


. As seen in

FIG. 31

, each vertical passage


54


-


5


is defined on three sides by the vertical channel


197


and on the fourth side by the core


198


.




Like the composite box-beam


18


-


2


, the composite box-beam


18


-


5


has a hollow interior defined by the upper and lower wall-defining channels


196


and cross rails


200


and the side faces or panels


199


. The upper and lower channels


196


and the side panels


199


are independent components rigidly joined together in a box-like configuration wherein the solid core


198


is disposed within the hollow interior.




The uprights


19


-


5


are received in vertically elongate side notches


41


-


5


formed in the vertical channels


197


and fastened thereto. To maintain two serially-joined base panels


17


-


5


in alignment particularly when subjected to loads, the vertical channels


197


also include a groove


202


disposed on one side of the upright


19


-


5


and a rib


203


on the opposite side of the upright


19


-


5


. The groove


202


and rib


203


extend vertically in parallel relation along the length of the box-beam


18


-


5


and are adapted to mate or interfit with a corresponding groove


202


and rib


203


on a serially adjacent panel. These cooperating grooves


202


and ribs


203


which are provided on both ends of each base panel serve as interfitting alignment elements for serially-connected panels.




Additional interfitting alignment elements are formed as metal brackets


204


which have substantially the same cross-sectional shape of the vertical channels


197


so as to seat over the uprights


19


-


5


. The brackets


204


are mounted to the upper ends of the uprights


19


-


5


and also are provided near the upper edge of the extension panel


24


-


5


as seen in FIG.


28


. Each bracket


204


also includes a groove


202


and rib


203


for interfitting engagement with corresponding alignment elements of an adjacent panel. the box-beam


18


-


5


are formed so as to include a pair of the channels


51


-


5


although an additional central channel


206


is formed therebetween. Each cross rail


200


also includes three cover pad mounting brackets


189


-


5


mounted thereto for connection of cover pads. The brackets


189


-


5


have a cross-sectional shape substantially identical to the shape of the cross rails


200


so that no interference occurs therebetween when furniture components are slid along the channels


51


-


5


. The outside faces of the mounting brackets


189


-


5


include resilient U-shaped resilient connectors


190


-


5


for connection of cover pads using the method described above with respect to

FIGS. 26 and 27

. The cross rails


200


also include resilient connectors


190


-


5


′ which extend along the length thereof so that cover pads


23


-


5


also can be attached to the box-beam


18


-


5


. These connectors


190


-


5


′ also are provided on the cross rails


79


-


5


,


80


-


5


and


42


-


5


.




With respect to the cross rails


79


-


5


,


80


-


5


,


42


-


5


and


43


-


5


, these rails are formed substantially the same as the cross rail


200


in that they include respective channels


81


and


55


as well as central channels


206


. The central channel


206


is provided for the connection of suitable molding or the like to the uppermost edge of the wall panel which will be either the rail


42


-


5


or the rail


79


-


5


. These cross rails, however, also include stiffener rails


207


fastened to the interior surface thereof which provide further rigidity thereto.




The rails


79


-


5


,


80


-


5


,


42


-


5


and


43


-


5


further include passages or openings


93


-


5


at the opposite ends thereof which are substantially similar to the vertical passages


54


-


5


. These passages


93


-


5


and


54


-


5


thereby permit cabling to be routed throughout the base panel


17


-


5


as well as the extension panel


24


-


5


. Additionally, cabling can enter or exit the wall panel assembly


12


-


5


through either the top or the bottom thereof. This arrangement is substantially the same as the electrical feed panel


17




a


described above with respect to FIG.


5


. As can be seen, the above-described embodiment provides increased cabling capacity as well as rigidity due to the additional passages


93


-


5


and


54


-


5


and the alignment elements at the opposite ends of the panels.




Although particular preferred embodiments of the invention have been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.



Claims
  • 1. A space-dividing wall panel comprising:a panel frame disposed in load-bearing engagement with a floor, said panel frame comprising a pair of laterally spaced vertically extending uprights and an enlarged cross beam extending therebetween, said cross beam having opposite ends connected respectively to said uprights, each of said opposite ends of said cross beam having an end surface which is wider than said respective upright connected thereto and including a vertically elongate channel, each said channel extending vertically through said cross beam and including an open side which opens laterally from said cross beam, said cross beam including opposite side surfaces which face outwardly away from said wall panel and are spaced outwardly of said channels, each said upright being fixedly secured in a respective one of said channels through said open side thereof and being supported in said respective channel along the vertical length thereof, said uprights projecting vertically from said channels to define at least one hollow interior of said wall panel which is defined laterally by said uprights and by said cross beam that extends along one horizontal edge of said hollow interior, removable cover tiles being provided which are removably attached to said panel frame in a position offset vertically from said cross beam wherein said cover tiles overlie said hollow interior and define opposite exterior side surfaces of said wall panel.
  • 2. The wall panel according to claim 1, wherein each of said opposite ends of said cross beam include a vertically elongate groove which opens laterally and a vertically elongate flange which projects laterally therefrom, said groove and said flange being oriented substantially parallel to said channel but being spaced outwardly therefrom.
  • 3. The wall panel according to claim 2, wherein two said wall panels are connected together in end-to-end relation, said groove and said flange at one end of one of said wall panels being interfitted together with said flange and said groove respectively of the other of said wall panels.
  • 4. A space-dividing wall panel comprising:a panel frame disposed in load-bearing engagement with a floor, said panel frame comprising a pair of laterally spaced vertically extending uprights and an enlarged cross beam extending therebetween, said cross beam having opposite ends connected respectively to said uprights, each of said opposite ends of said cross beam having an end surface which is wider than said respective upright connected thereto and including a vertically elongate channel, each said channel extending vertically through said cross beam and including an open side which opens laterally from said cross beam, said cross beam comprising a rectangular frame defined by vertically spaced apart horizontal rails and laterally spaced apart vertical rails which are joined to said horizontal rails, said vertical rails being disposed at said opposite ends and defining said channels therein, said cross beam including opposite side surfaces which face outwardly away from said wall panel and are spaced outwardly of said channels, each said upright being fixedly secured in a respective one of said channels through said open side thereof and being supported in said respective channel along the vertical length thereof, said uprights projecting vertically from said channels to define a hollow interior of said wall panel which is defined by said uprights and said cross beam.
  • 5. The wall panel according to claim 4, wherein said hollow interior and said cross beam have substantially the same modular heights.
  • 6. A space-dividing wall panel comprising:a panel frame disposed in load-bearing engagement with a floor, said panel frame comprising a pair of laterally spaced vertically extending uprights and an enlarged cross beam extending therebetween, said cross beam having opposite ends connected respectively to said uprights, each of said opposite ends of said cross beam having an end surface which is wider than said respective upright connected thereto and including a vertically elongate channel, each said channel extending vertically through said cross beam and including an open side which opens laterally from said cross beam, said cross beam including opposite side surfaces which face outwardly away from said wall panel and are spaced outwardly of said channels, each said upright being fixedly secured in a respective one of said channels through said open side thereof and being supported in said respective channel along the vertical length thereof, said uprights projecting vertically from said channels to define a hollow interior of said wall panel which is defined by said uprights and said cross beam, said cross beam being defined by a rectangular beam frame and sheet-like outer skins which overlie said beam frame on opposite sides thereof and are rigidly secured to said beam frame.
  • 7. The wall panel according to claim 6, wherein said beam frame defines a hollow interior between said outer skins, said cross beam further including a core material which substantially fills said hollow interior.
  • 8. The wall panel according to claim 6, which includes beam cover tiles which overlie said outer skins and are secured to said panel frame.
  • 9. In a space-dividing wall panel having a rigid frame and cover panels supported on and overlying said frame, said wall panel including a horizontally elongate cross member supported on said frame which includes a horizontally elongate channel and a support bracket which is mounted on an exterior of said wall panel by said channel for supporting office components thereon, comprising the improvement wherein said channel is defined by an interior surface which opens upwardly and defines a rigid front wall and further includes apertures which are laterally spaced apart along a longitudinal length of said channel, said apertures opening through said interior surface, said support bracket including a connector member which includes a downwardly-extending support flange which extends into said channel and is removably supported on said front wall, said connector member further including a locking projection which fits into at least a selected one of said apertures when said support flange is in said channel to prevent movement of said support flange along said channel, said connector member being disengagable from said channel to permit repositioning of said connector member along said channel.
  • 10. The wall panel according to claim 9, wherein said interior surface defines a back wall of said channel, said apertures being defined in said back wall and said locking projection extending horizontally into said apertures.
  • 11. The wall panel according to claim 9, wherein said connector member is generally Z-shaped wherein said locking projection extends horizontally away from a bottom of said support flange.
  • 12. The wall panel according to claim 9, wherein said interior surface defines a bottom wall of said channel, said apertures being defined in said bottom wall and said locking projection extending downwardly into said apertures.
  • 13. The wall panel according to claim 9, wherein said wall panel includes at least two said cross members which each have a said channel and a plurality of said apertures, said channels being vertically spaced apart and said support bracket including at least two said connector members which are vertically spaced apart and engage said two channels respectively.
  • 14. The wall panel according to claim 13, wherein said support bracket includes a vertically elongate rail and said connector members are disposed at a top and bottom of said rail.
  • 15. A space-dividing wall panel comprising:a panel frame disposed in load-bearing engagement with a floor, said panel frame comprising a pair of laterally spaced vertically extending uprights and an enlarged cross beam extending therebetween, said cross beam having a rectangular beam frame and side panels which overlie opposite faces of said rectangular beam frame to define outward facing side surfaces of the cross member, said side panels being rigidly affixed to said beam frame such that said cross beam a rigid box configuration which is defined by said beam frame and said side panels independently of any connections between said cross beam and said uprights, said beam frame further including vertically elongate frame edges that define opposite ends which face sidewardly toward respective ones of said uprights, each said opposite end extending vertically between upper and lower beam edges of said cross beam which are vertically spaced apart to define a vertical length thereof and each said upright being connected to said respective end along said vertical length thereof to define a rigid connection along said vertical length and resist deflection of said upright, said uprights having sections which project vertically from at least one of said upper and lower beam edges to define a hollow open interior vertically adjacent to said cross beam, said wall panel including cover tiles which are removably connected to said panel frame so as to overlie and enclose said open interior.
  • 16. The wall panel according to claim 15, wherein said rectangular beam frame defines an open compartment and a core is provided within said compartment, said side panels being fixedly joined to said beam frame adjacent an opposing surface of said core to provide rigidity to said cross member.
  • 17. The wall panel according to claim 15, wherein said side panels of said cross member define an exterior surface of said wall panel, said cover tiles being connected to said panel frame to define exterior surfaces of said wall panel extending vertically away from said cross member.
  • 18. A wall panel system comprising a plurality of space-dividing wall panels disposed serially next to each other in end-to-end relation, each of said wall panels having opposite side panel faces and comprising:a panel frame disposed in load-bearing engagement with a floor, said panel frame comprising a pair of laterally spaced vertically extending uprights and an enlarged cross beam extending therebetween wherein said cross beam has opposite ends, said cross beam having a rigid rectangular shape defined by end faces at said opposite ends and upper and lower horizontal beam edges which extend between said end faces, said cross beam having rigid vertical beam structure separate from said uprights which said vertical beam structure extends vertically between and terminates at said upper and lower edges and maintains said rigid rectangular shape independently of any connections between said cross beam and said uprights, said end faces being rigidly joined to respective ones of said uprights such that said cross beam provides rigid support to said uprights continuously along an entire length of said uprights extending between said upper and lower beam edges, said uprights projecting vertically away from said box beam to define at least one hollow interior of said wall panel which is defined laterally between said uprights and vertically adjacent to one of said upper and lower beam edges, removable cover tiles being provided which are removably attached to said panel frame to define an exposed exterior surface of said wall panel on at least one of said side faces thereof, at least one said cover tile overlying said hollow interior and at least a further said cover tile overlying said cross beam and having a vertical dimension proximate a vertical dimension of said cross beam so as to cover said cross beam.
  • 19. The wall panel according to claim 18, wherein said cover tile overlying said cross beam is removably attached to said panel frame.
  • 20. The wall panel according to claim 18, wherein said vertical dimension of said cover tile overlying said cross beam is proximate a vertical dimension of said cover tile overlying said hollow interior.
  • 21. The wall panel according to claim 18, wherein said cross beam has rigid panels which are rigidly fixed in position on opposite sides of said cross beam and are disposed between said vertical beam structure and said cover tile overlying said cross beam, said panels extending laterally between said end faces and vertically between said upper and lower beam edges.
  • 22. The wall panel according to claim 18, wherein said cover tiles are provided on opposite sides of said hollow interior and said cross beam, and said cover tiles on each said side face of said wall panel lie in a common vertical plane.
Parent Case Info

This is a division of Ser. No. 09/220,169, filed Dec. 23, 1998 now U.S. Pat. No. 6,161,347; which is a continuation of Ser. No. 08/736,512, filed Oct. 24, 1996, now U.S. Pat. No. 5,852,904; which is a continuation-in-part of Ser. No. 08/692,344, filed Aug. 5, 1996, now abandoned.

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Continuations (1)
Number Date Country
Parent 08/736512 Oct 1996 US
Child 09/220169 US
Continuation in Parts (1)
Number Date Country
Parent 08/692344 Aug 1996 US
Child 08/736512 US