Information
-
Patent Grant
-
6311441
-
Patent Number
6,311,441
-
Date Filed
Monday, March 13, 200024 years ago
-
Date Issued
Tuesday, November 6, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Friedman; Carl D.
- Varner; Steve M.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 052 365
- 052 239
- 052 241
- 052 242
- 052 2207
- 052 DIG 4
- 052 512
- 052 50606
-
International Classifications
-
Abstract
Wall modules are formed with a steel upstanding support module having integrally formed vertical spaced apart support components with forwardly facing panel support surfaces. Utility channels are fabricated into the upper and lower regions of the support module and a horizontal panel lower support with an upwardly facing platform is provided about the lower portion of the module. A baseboard which is removable provides access to a lower utility channel. Thin, typically flexible panels having strip magnets adhesively bonded to the rearward surface about their periphery, are positioned such that the lower edge of the panel is abuttibly compressibly engaged with the platform and the panels are held in verticality by the magnetic interaction of the strip magnets with the flat module panel support surfaces. The decorative panel magnetic mounting approach may be expanded to preexisting facility walls utilizing a wall-borne lattice system.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH
Not applicable.
BACKGROUND OF THE INVENTION
Within existing architectural structures, landlords and businesses increasingly desire to make functional and aesthetic changes to interior spaces without significantly altering the building in a permanent way. These changes are made to transform the appearance of existing walls or displays, to accommodate new technology, or to provide for more efficient use of space. In order to effectuate these changes, existing walls must be modified or an independent wall system inserted.
For example, in the banking industry, small branch banks are being installed in remote locations, such as grocery stores, malls and superstores. While the space required to accommodate a branch bank may be small, for example, simply the space required for an ATM, installation is complicated, time-consuming and expensive. Because alterations are being made to an existing wall structure, a contractor or specialist must be hired. Existing wiring and plumbing must be located in order to avoid damage to these areas or to interface with the new equipment. Preparation of the space, including destruction of a portion of an existing wall, is noisy and disruptive and creates dirt and debris that may be a hazard to customers. As such, during the installation process either the entire store must be closed or a sufficient area around the work site roped off until completion. Given its complexity, installation is frequently a time-consuming process. Once completed, if problems arise, the contractor or specialist must be called. Further, the location cannot be removed without an even greater expenditure of time and money. Finally, the appearance of the branch bank, including artistry and advertising, cannot be easily changed.
In addition to wanting to make changes to existing wall structures, landlords and businesses frequently desire to “create space” by dividing large, open area into individual work spaces. In response to this need, a number of partition systems have been devised. In this regard, see U.S. Pat. Nos. 5,746,034 and 5,784,843. One type of partition system includes partial height partition panels detatchably interconnected. Another such partition system includes modular furniture wherein freestanding furniture units are positioned side-by-side with privacy screens utilized to create individual work areas. The success of these systems depends upon their flexibility and their ability to adapt to ever-changing space planning requirements. Additionally, these systems must be capable of providing necessary electrical, plumbing and telecommunications utilities to resulting workspaces. Structural integrity frequently is an issue with these partitions as they are interconnected to form a relatively complex system. Further, sturdiness of construction frequently must be balanced against mobility of the partition system.
While some of the functional difficulties of existing wall panels and partition systems have been addressed, the appearance or aesthetic character of these systems has not received attention. Moreover, the ability of such structures to convey information, artistry, or advertising has not been realized. While systems in the past may have a decorative component, they do not provide the artistic flexibility or changeability that is as consequential as design functionality. For businesses, such as restaurants, noticeable variations in interior appearance are a sign of success and are a reinvestment in the customer.
A need exists for a wall system that meets varying functional requirements, is mobile and easily installed, yet also gives a user the capability of easily transforming its appearance.
BRIEF SUMMARY OF THE INVENTION
The present invention is addressed to a module and system for establishing an artistically enhancing and structurally robust space defining periphery within the interior of a facility. The system is formed with interconnected support modules which typically are about eight feet tall and formed in unitary fashion from sheet steel having a ferrous metal content to achieve magnetic responsiveness. These basic and robust structures incorporate vertical side support components which are spaced apart to define a forwardly open cavity surmounted by flat magnetically responsive panel support surfaces. Upper and lower utility channels are manufactured with the support modules for providing raceways for electrical and other utility lines extending along interconnected combinations of the wall defining module components. The support modules stand upon a floor somewhat independently and are capable of being retained in such standing vertical orientation by interconnecting them utilizing three or four bolt and wingnut assemblies. The lower, utility channel containing region of each module is configured to support a hand removable baseboard to provide easy access to continued utilities. Additionally, this lower region incorporates a channel-form upwardly opening panel lower support or platform.
A thin, decorative and typically flexible module panel is positioned against the forward facing panel support in a manner enclosing the noted cavity. Support of this panel is achieved initially by placing its lower edge upon the lower support or platform and erecting it into a vertical orientation such that the thin panel stands in structural compression upon its lower edge. The vertical orientation of this relatively large but thin panel is maintained by providing a magnetic interaction between the periphery of the rearward surface of the panel and the peripherally disposed forwardly facing magnetically responsive flat panel support surfaces. In this regard, relatively small attachment force is required to retain the verticality of the panels. To develop this magnetic coupling, polymeric strip magnets are adhesively fixed to the periphery of the rearward face of each panel. Advantageously, such magnetic coupling of the panels to the support modules permits their easy removal and replacement such that the decor developed with the panels easily is altered by the user. In effect, the wall modules are designed for future image revision. Additionally, because of their modularity, the modules themselves can be repositioned within a facility.
With such a wall module structuring, panels carrying decorative wall finishes are featured, as well as panels carrying art images, graphics and advertising. By mounting lighting appliances such as florescent tubes within the interior cavities of the modules, image carrying transparent panels may be backlit to evoke a dramatic visual effect.
The support modules are readily formed having a curvature to enhance their architectural flexibility and by virtue of the magnetic coupling of the panels, essentially all surfaces including both the forward region and the rearward region of each wall module may carry panels. Additionally, the system lends itself to utilization of smaller panels such as beam defining panels which, again contribute to architectural flexibility and may be utilized in conjunction with the mounting of commercial doors with the wall modules. Architectural capabilities for the system are enhanced by permitting the complimentary expansion of the magnetically supported decorative panels to mounting at the surfaces of preexisting facility walls. To carry this out, a lattice of brackets and magnetically responsive panel support components is anchored to a wall surface. By providing this form of dual component lattice, variations from verticality or plumb of a wall, as well as distortions thereof can be accommodated for easily. Following formation of the wall-borne lattice, the panels are mounted in the same fashion. In this regard, the lower edge of the larger panel is abuttably positioned upon an upwardly open platform and the panel peripheries are then magnetically retained in a vertical orientation. Of course, the wall-borne panels easily may be removed for decorative revision.
Another feature of the system of the invention provides a wall module and wall decorating system which is easily installed by relatively unskilled labor. No particular or specialized talents are required for establishing the system within a facility.
Because there is no rigid connection evoked with the magnetic interaction of the panel supporting strip magnets and an associated panel support surface, the panels inherently will accommodate for any temperature induced expansion or contraction phenomena.
Other objects of the invention will, in part, be obvious and will, in part, appear hereinafter. The invention, accordingly, comprises the apparatus and system possessing the construction, combination of elements and arrangement of parts which are exemplified in the following description.
For a fuller understanding of the nature and objects of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a pictorial representation of one modular wall system design of the invention;
FIG. 2
is a front view of adjacently coupled wall modules according to the invention with portions broken away to reveal internal structure;
FIG. 3
is a sectional view taken through the plane
3
—
3
in
FIG. 2
;
FIG. 4
is a sectional view taken through the plane
4
—
4
in
FIG. 2
;
FIG. 5
is a sectional view taken through the plane
5
—
5
in
FIG. 2
;
FIG. 6
is a partial sectional view taken through the plane
6
—
6
in
FIG. 2
;
FIG. 7
is a rear view of a panel according to the invention;
FIG. 8
is a sectional view taken through the plane
8
—
8
in
FIG. 2
;
FIG. 9
is a partial sectional view showing the connection of a side of one wall module with a rear back support of another wall module;
FIG. 10
is a sectional view showing the connection of the side of one module with a forward flange of another module;
FIG. 11
is a partial sectional view of an alternate baseboard arrangement for the wall module system of the invention;
FIG. 12
is a pictorial representation of the wall panel system of the invention;
FIG. 13
is a broken away sectional view showing the mounting of a vertical panel support component in accordance with the invention;
FIG. 14
is a sectional view showing the mounting of a horizontal panel support component according to the invention;
FIG. 15
is a partial sectional view showing a structure for mounting wall panels according to the invention at an inside comer;
FIG. 16
is a partial sectional view showing the mounting of adjacently disposed panels at a vertical panel support component assemblage and bracket assemblage;
FIG. 17
is a partial sectional view showing the mounting structure for positioning wall module panels according to the invention at an outside comer; and
FIG. 18
is a partial sectional view showing a vertical component assemblage and wall panel at a vertical termination of the wall panel system.
DETAILED DESCRIPTION OF THE INVENTION
While the wall system and modular wall components of the invention enjoy a broad flexibility in terms of the decor or esthetic effect which they present, the resultant wall assembly is quite structurally robust. Each wall module has a width, for example, of 32 to 36 inches and a height of eight feet or more and is formed of eighteen gauge steel. Notwithstanding, the inherent weight and structural integrity, the resultant wall surfaces may exhibit artistry, for example, providing scenes, advertising or graphics. This artistry can be changed or maneuvered from one position to another such that a merchant may evoke a different visual experience for the customer, for example, as conveniently as on a yearly basis. When the wall structure is totally self standing, for example, defining a wall periphery within a preexisting building space, the verticality of the walls is established by, in effect, turning comers, an arrangement wherein certain of the modules will be attached to others at a right angle or some other desired angle. In general, while modular flexibility is provided, the modules themselves are custom produced in a factory setting for any given customer. However, those produced modules will retain the flexibility of carrying utilities such as electrical power, lighting and low voltage communication raceways. Typically one side of each module will support a relatively thin panel which is retained in a vertical orientation by strip magnets which are adhesively adhered to the inward surface of the panel about there inwardly facing periphery. Because these thin panels, i.e., {fraction (3/16)} inch to about ¼ inch thickness, are maintained in a vertical orientation, they are retained in a material compressive state, in effect, being supported along their lower edge. With such support, the relatively light attachment achieved with strip magnets is all that's required to maintain this verticality and thus support a portion of the panel weight at the noted lower edge. Vertical orientation support by the magnets permits easy erecting and removing the panels. However, experience with the panels shows that a substantial amount of magnet surface area is derived with a strip magnet approach to attachment. Because the magnets are attracted to a flat surface, temperature related expansion or contraction is inherently accommodated for. The robustness of the wall modules also permits the supporting of doors and any of a variety of implements.
Referring to
FIG. 1
, a portion of a wall system according to the invention is represented generally at
10
. System
10
is formed as a sequence or series of wall modules
12
-
18
of somewhat standardized dimension which are combined with two customized components, a window supporting module
20
and an overhead beam connector module
22
. Modules
12
and
13
are interconnected at a right angle while modules
13
and
20
are coupled in a straight wall defining side-to-side arrangement. However, one side of window module
20
and module
14
again are seen to be connected to define a right angle. Thus, as positioned upon a floor
24
, the slightly privatized region also provides structural support for system
10
. Within that privatized region defined between modules
12
and
14
, for example, a shelf as at
26
may be mounted to support a computer, telephone equipment or the like.
Wall module
15
is seen to be connected in a side-to-side manner with module
14
and is configured with a curvature to provide an architecturally pleasing effect. Similarly, the wall module
16
is curved and connected in side-to-side fashion with module
15
. In the arrangement shown, the thin magnet supported panels are positioned in an inward sense, the panel
28
attached to module
16
being formed as an optically transparent polymeric sheet carrying a light transmissible display image. The internal cavity incorporated within module
16
carries a light generating fixture extending vertically and providing a backlit display with respect to panel
28
. The panel
28
may be provided as a laminar polymeric structure formed, for example, of a thermoplastic polycarbonate condensation product of disphenol-A and phosgene sold under the trade designation “Lexan”. Wall modulse
17
and
18
similarly are formed with a curvature and are connected in side-to-side fashion. The exposed ends or sides of the wall modules may be covered with a magnetically attached end panel of thin dimension, three such end panels being represented at
30
-
32
.
The lower, floor
24
engaging region of each of the panels a modular wall panel is formed having a base support assembly each of which contains a lower utility channel which are inter communicative from wall module to wall module. These base support assemblies are covered with a baseboard which, preferably, is at least partially magnetically attached to the wall modules. Such baseboards may be of a singular length for a given pattern of wall modules or one may be provided for each wall module. The baseboards preferably extend not only along the panel side for removable access to the utility channel, but also are employed at the rearward side or back support side of the panels both for aesthetic reasons and for protecting the lower regions of those back surfaces of the modules from commercial cleaning equipment and the like. Accordingly, baseboards may be seen at
34
,
35
and
36
at the bottom regions of respective wall modules
14
-
16
. The noted utility channels preferably are divided into an upwardly disposed base line raceway channel for providing a.c. line current and electrically supporting such components as electrical outlet
38
. Additionally, an auxiliary raceway may be provided below that base line raceway for carrying low voltage communication lines, an outlet for such a low voltage function being represented at
40
extending through baseboard
34
. Additional baseboards are shown at
42
-
44
in connection with respective modules
20
,
13
and
12
. It may be noted that baseboard
44
extends beneath the side panel
30
and is positioned rearwardly of the panel supporting face of module
12
. In similar fashion baseboard
36
extends beneath the side surfacing panel
31
. Baseboards also are seen at
45
and
46
located beneath the panel supporting sides of wall modules
17
and
18
, baseboard
46
being shown extending beneath the side panel
32
. Access to the noted utility channel is provided at that side of each wall module carrying the large panel structure. Each of the wall modules further incorporate an upper support assembly which also may carry a utility channel which is, for example, in electrical communication with the lower utility channel via vertical raceway channels. For certain of the wall module designs, this upper raceway is covered with a magnetically attached small upper panel, for example, as at
48
in conjunction with module
20
;
49
in conjunction with wall module
16
;
50
in conjunction with beam module
22
;
51
in conjunction with wall module
17
; and
52
in conjunction with wall module
18
. The upper raceways or utility channels provide electrical circuit inputs to lighting fixtures within module
16
, as well as to modules
22
,
17
and
18
. The magnetically supported panel
50
positioned upon beam module
22
is seen to carry an illuminated exit sign represented generally at
54
. Upper raceway channels within modules
17
and
18
are seen to support overhead light fixtures shown respectively at
56
and
58
. These fixtures will illuminate a design or artistic presentation retained by the associated wall panels.
Referring to
FIG. 2
, the structure of two side interconnected wall modules represented generally at
70
and
72
is revealed, the figure looking into the panel covered sides of each of these modules. Wall modules
70
and
72
includes an upstanding support module represented respectively at
74
and
76
. Each of the support modules
74
and
76
are formed having two generally vertically oriented support components which are connected and preferably intricately formed with a back support and are mutually spaced apart in generally parallel relationship a module widthwise extent. That widthwise extent is selected to support a panel about the edges. In the figure, one side support component for support module
74
is shown in general at
78
, while an oppositely disposed side support component for support module
76
is seen in general at
82
. It may be noted from a drawing that the wall module
72
is formed with a curvature similar, for example, to wall module
16
as shown in FIG.
1
.
Looking additionally to
FIG. 3
, it may be seen that support module
74
is formed with a side support component
80
spaced from side support component
78
. These side support components
78
and
80
are integrally formed with a back support
86
. In similar fashion, support module
76
includes a side support component
84
arranged parallel to component
82
and formed integrally along with support component
82
with a back support
88
.
FIG. 3
further reveals the curvature of wall module
72
and that side support component
78
is configured having a web
90
and an integrally formed flange
92
which serves as a forward panel support surface. In this regard, the material forming the support module
74
is magnetically responsive, for example, being formed of sheet steel. The term “forward” is used herein in the sense of being that portion of a support module which is open so as to provide access into an internal cavity such as that shown at
94
in connection with wall module
70
. The opposite side support component
80
is similarly formed with a web
96
and forwardly disposed flange
98
. Flange
98
provides another vertically disposed magnetically responsive forward panel support surface and, along with web
96
, is integrally formed with the back support
86
.
In similar fashion, side support component
84
is formed with a web
100
and flange
102
. Flange
102
functions to provide a vertically disposed magnetically responsive forward panel support surface which is flat. Correspondingly, the side support component
82
incorporates a web
104
and flange
106
, the latter also providing a magnetically responsive flat vertical panel support surface. It may be noted that the curvature for the wall module
72
as provided, inter alia, by a curvature formed in the back support
88
. A thin, polymeric panel
108
such that is described at
28
in connection with
FIG. 1
is positioned vertically against the support module
70
. In similar fashion, an opaque panel
110
is positioned against the forward face of support module
76
. Note in
FIG. 3
that panel
110
is depicted having a lesser thickness than panel
108
and provides removable access to an internal cavity represented generally at
114
. For the instant demonstration, the outwardly exposed surface of back support
88
of the wall module
72
may be decorated as a conventional wall, for example, by being painted or being provided with a thin covering. However, the wall modules also may support decorative panels along the back supports. For example, a decorative thin panel
112
is seen to be magnetically supported at the ferrous metal back support
86
at wall module
70
.
Each of the vertical side support components extends upwardly from a lower portion at which location they are rigidly attached to a base support assembly. In
FIG. 2
, such a base support assembly is represented generally at
116
extending between the vertical side supports of support module
74
. As represented in
FIG. 4
, this base support assembly is configured with the associated support module
74
as having a square cross section and resembling a box beam. Assembly
116
is seen to extend from a bottom or floor adjacency location represented at
118
to an upper support location as represented generally at
120
. The latter location may be employed, inter alia, to support a baseboard utilizing one of a number of available attachment techniques permitting facile removal of the baseboards for accessing internal utilities. Such a forward baseboard is represented at
122
. The base support assembly
116
is formed of magnetically responsive material, for example a ferrous metal such as sheet steel. Assembly
116
encloses a utility channel represented generally at
124
which is accessible from forward facing access openings three of which are seen in
FIG. 2
at
126
-
129
.
FIG. 4
reveals that the channel
124
is configured having an upwardly disposed base line raceway channel
132
which is configured to carry line electrical leads from a utility, while immediately beneath the channel
132
is an auxiliary channel
134
which, for example, carries low voltage lines for communication and the like. Punch-out type openings extend through the web portions of all side support components so as to provide the electrical communication from one wall module to the next adjacent one. Such punch-out type openings are shown in
FIG. 4
at
136
. The line raceway channel
132
supports a variety of implements including, for example, a conventional electrical outlet as at
138
extending through the baseboard
122
. Similarly, an electrical box for supporting such an outlet is seen at
140
. In general, polymeric grommets or the like are positioned within the openings
136
to protect wiring.
The upper portions of each of the side supports of the support modules are similarly connected to circular upper support assemblies. Such an upper support assembly is shown in general at
142
in
FIG. 4
with respect to the support module
74
and at
144
in
FIGS. 2 and 5
with respect to support module
76
. These upper support assemblies are rigidly attached to the vertical side supports, for example, by welding and, are provided with access openings. Two such access openings are shown at
146
and
147
in
FIG. 2
in connection with support assembly
144
. The flat forward or outward surface of the assembly
144
, being magnetically responsive sheet steel, provides a connecting face or surface for the magnet coupling of the panels as at
110
.
FIGS. 4 and 5
reveal that the upper support assemblies
142
and
144
are configured incorporating upper line raceway channels shown respectively at
150
and
152
. Channels
150
and
152
carry electrical utility lines for supporting electrical appliances and the like. As in the case of the lower support assemblies, communication from one wall module to a next adjacent one is provided by knock-out openings holes two of which are shown in
FIG. 4
at
154
extending through web
96
and two of which are shown in
FIG. 5
at
156
extending through web
104
. The latter figure additionally shows a cross sectional view of the base support assembly
160
of support module
76
. As in the configuration of base support assembly
116
, the assembly
160
extends between the side supports
82
and
84
of support module
72
(
FIG. 3
) and is weldably connected therewith. The support
160
also is formed having the curvature associated with support module
72
as does the upper vertical support
144
. Assembly
160
includes a utility channel represented generally at
162
which, when the wall modules
70
and
72
are interconnected as shown in
FIGS. 2 and 3
, will be aligned with the utility channel
124
of support module
74
. Utility channel
162
is similarly structured having an upper base line raceway channel
164
for supporting conventional utility cables and a low voltage auxiliary raceway channel
166
intended for supporting lower voltage communication cable and the like. Punch-out type openings as at
168
are provided within the web
114
for providing utility channel communication with any next adjacent connected wall module. The base support assembly
160
, as before, extends from a floor adjacency location
172
to an upper support location
172
, and provides a magnetically responsive, ferrous metal surface to support magnet attachment of baseboard
122
.
To provide electrical communication between the utility channels at the baseboard assemblies and the channels at the upper support assemblies, vertical raceway channels may be provided at select vertical support components.
FIG. 3
reveals one such vertical raceway channel with respect to module
74
at
180
. Communication with the base line raceway channel
132
(
FIG. 4
) is provided by knock-out openings, two of which are represented at
182
. With the arrangement thus shown, electrical line communication or continuity readily is established between a base support assembly and an associated upper support assembly. Such an arrangement provides operational support, for example, for the array of florescent light generating tubes represented generally at
184
in
FIGS. 2-4
which function to provide back lighting for a display at panel
108
. The upper support assembly utility channel
150
additionally is seen to provide power for a horizontally disposed florescent tube fixture
186
as seen in FIG.
4
. The lighting thus provided functions as a ceiling illuminating indirect light arrangement. As represented in
FIGS. 2 and 5
, direct lighting from overhead can be supported from the upper support assembly channel, for example, as provided at light fixture
188
.
The modular wall system of the invention has an important use in retail and service environments where the public is invited to positions of adjacency with the wall modules, whether standing, walking or sitting. A typical member of the public will have a tendency to lean at the shoulder height against an opaque wall or, when sitting, to touch or strike a wall at a wainscot location. However, the psychological tendency for such members of the public is not to lean against or strike a flat display of art, graphics or similar types of information, for example, as represented at backlit panel
28
shown in
FIG. 1
or similarly backlit panel
108
shown in FIG.
2
. Where the modular wall structures are configured to establish a wall periphery utilizing opaque panels as at
110
shown in
FIG. 2
, then cross supports are provided which are fixed between the oppositely disposed side supports at an elevation above the floor or height effective to structurally support the flat module panel against force asserted upon panel forward surface by the shoulder of a standing adult human, for example, at a level of about 4½ to 5 feet. Such a cross support is shown in
FIGS. 2 and 5
at 200. Formed of magnetically responsive material such as a ferrous metal, the forward face or surface of the cross support
200
is flat for providing abutting engagement with the rearward surface of the panel such as that of
110
. Preferably, a strip magnet is interposed between the rearward face of the panel
110
and the forward face of cross support
200
. In similar fashion, a cross support
202
is positioned at a typical wainscot height, i.e., at about an elevation of 30 inches above the floor. As the case of support
200
, the support
202
is weldably fixed to the oppositely disposed side support of the support module and presents a flat forward surface or face for abutting engagement with a panel such as that at
110
. A strip magnet preferably is interposed between the rearward surface of the panel
110
and that forward face of the cross support
202
. Such strip magnets are adhesively attached to the panel.
Erecting a peripheral wall structure utilizing the wall modules as at
70
and
72
involves initially moving the support modules into juxtaposed position upon the floor of a facility. The support modules then are leveled using threaded leveling assemblies seen protruding from the floor adjacency locations
118
and
170
represented in FIG.
2
. The leveling assemblies may be implemented as paired machine screws or bolts the tips of the forwards ones of which are seen in
FIG. 2
at
204
-
207
. A corresponding set of leveler assemblies is provided immediately adjacent and rearwardly of assemblies
204
-
207
, two of which are revealed in
FIGS. 4 and 5
respectively at
208
and
209
. The support modules are structurally robust and self supporting on the floor in which they are positioned. They are maintained in adjacency and inter-coupled by the simple expedient of interconnecting adjacent surfaces with relatively light bolt, washer and wingnut assemblies.
FIG. 3
reveals one such wingnut arrangement interconnecting support modules
74
and
76
. In this regard, a bolt, washer and wingnut connection is shown in
FIG. 3
in general at
212
coupling the side or web
80
of support module
74
with the side or web
84
of the support module
76
. Typically, three or four such nut and bolt assemblies are employed for this connection.
Upon completion of the positioning, leveling and interconnecting of support modules, for example, as at
74
and
76
, the removable baseboards, main panels and upper panels are installed along with selected utilities and appliances. In a preferred arrangement, both main panels and baseboard are partially mounted utilizing a horizontally disposed panel lower support which extends between the side supports adjacent the upper support locations shown respectively in
FIGS. 4 and 5
at
120
and
172
. In this regard,
FIG. 4
reveals oppositely and horizontally disposed panel lower supports
214
and
215
, while
FIG. 5
reveals oppositely disposed panel lower supports
216
and
217
.
Looking to
FIG. 6
, the structuring of the panel lower support and particularly those at
216
and
217
is revealed in cross-sectional detail. Support
216
is connected between the side support components with an array of rivets extending into base support assembly
160
, one such rivet being shown at
218
. The support
216
is formed having a baseboard connector assembly shown at
220
which is of generally U-shape to define an elongate horizontally disposed receiving cavity
222
, one leg of which is a forwardly protruding, I-shaped engaging stud or component
224
having an enlarged elongate outwardly disposed head. The opposite leg of the receiving cavity
222
forms an outwardly extending upwardly disposed platform
226
which in combination with an outwardly extending elongate horizontal leg
228
defines an upwardly opening channel for receiving the lower edge
230
of panel
110
. With the arrangement, the platform
226
then supports the weight of that panel which is not accommodated by magnetic coupling with the support modules
76
. Baseboard
122
is configured of a flexible polymeric material which is formed by extrusion with a forward face
232
containing an array of serrations represented generally at
234
which minimize scuffing and the like caused by commercial cleaning equipment. Rearward face
236
of baseboard
122
is generally flat but includes a lower open channel
238
within which a flexible strip magnet
240
is adhesively retained. The inwardly disposed surface of magnet
240
magnetically engages the baseboard lower support surface
242
provided as a portion of the forward surface of base support assembly
160
. A baseboard connector assembly component is provided as a horizontally extending receiving cavity
244
which is configured for positioning over the engaging stud
224
of panel lower support
216
. With the arrangement shown, the access openings within the assembly
160
are covered by baseboard and the baseboard is readily removed from the wall module by hand to provide, for example, access into the internal utility channel.
For most implementations of the wall system, a given wall module will also be provided with a rearward face baseboard. Accordingly, in
FIG. 6
, panel lower support
217
is seen connected through the base support assembly
160
and back support
88
by an array of horizontally disposed rivets, one of which is seen at
246
. Support
217
is identical to support
216
, containing a U-shaped baseboard connector assembly represented generally at
248
having a receiving cavity
250
functioning to receive the top edge of a flexible polymeric baseboard represented generally at
252
. An elongate horizontally disposed engaging stud
224
extends outwardly to receive and connect with a corresponding receiving cavity
254
formed within the rearward face of baseboard
252
. The rearward face of the baseboard
252
additionally includes a channel
256
within which a flexible strip magnet
258
is adhesively secured. Magnet
258
forms a lower connector which magnetically engages the rearward surface of back support
88
. With the arrangement shown, the baseboard
252
readily is installed and removed by the user.
FIG. 6
illustrates the leveling assemblies
207
and
209
at a greater level of detail. For example, assembly
207
includes a machine screw
260
which is threadably engaged within a threaded bore
262
formed within the bottom of base support
160
. To retain the screw
260
at a proper position in engagement with a floor shown at
264
, a locking nut
266
is provided which engages the lower surface of assembly
160
. In similar fashion, the leveling assembly
209
includes a machine screw
268
which is threadably engaged within a bore
272
to be adjustably engaged with floor
264
and which is locked in position by locking nut
270
.
Returning to panel lower support
216
, wherein the lower edge
230
of panel
110
is compressibly engaged in a vertical orientation with platform
226
, it may be observed that the rearward face
280
of the panel
106
supports another adhesively attached magnetically responsive panel connector component implemented as a strip magnet
282
formed identically as strip magnet
240
. The strip magnet
282
extends along the lower edge
230
of panel
110
. It is magnetically attracted to the forward facing upper surface of the base assembly
160
.
Where a panel is applied to the back support, for example, as shown in connection with
FIG. 3
where a rearward panel
112
is magnetically attached to back support
86
, then as shown in
FIG. 4
, panel
112
is compressibly supported by panel lower support
215
. Note that the lower edge of panel
112
is positioned for support upon a horizontal platform thereof corresponding with that described at
226
in FIG.
6
. Such a platform at the back support is shown in the latter figure at
284
in conjunction with panel lower support
217
. In similar fashion as panel
110
, panel
112
incorporates a horizontal magnetically responsive connector at its lower edge which is implemented as a flexible strip magnet adhesively connected to the rearward face of panel
112
. That strip magnet is shown at
286
in FIG.
4
.
The preferred arrangement of the wall system is one wherein the strip magnets are adhesively attached to the rearward face of both the main panels as well as the upper panels. A preferred type of strip magnet is a high energy magnet which is a composite of strontium and/or barium ferrite particles oriented within a thermoplastic polymer matrix. The magnets having a width of about one inch and a thickness of about 0.060 inch with an adhesive backing are preferred. Such magnets are available at energy values of 1.2 MGOe or 1.4 MGOe and are marketed, for example, by MSI, Inc. of Marietta, Ohio.
Looking to
FIG. 7
, the pattern of attachment of the magnet strips, for example, upon the rearward face
280
of panel
110
is revealed. Lower edge magnet strip
282
reappears. It is combined with vertical strip magnets
288
and
290
extending adjacent the edges of the panel
110
and an upper strip magnet
292
extends adjacent the upper edge of panel
110
. Two cross strip magnets shown at
294
and
296
are adhesively attached to the rearward surface
280
at locations for engagement with the earlier described cross supports shown respectively at
200
and
202
in
FIGS. 2 and 5
. Strip magnet
290
, for the embodiment shown, is a panel connector component which is located at one panel edge and which has a generally “L” shape which provides a bead which extends forwardly around the edge of the panel
110
. Looking to
FIG. 8
, the modified strip magnet is illustrated. Note that the connector includes a rearward surface which is in contact with flange
102
and extends forwardly about the edge of panel
110
to define a bead
300
. This bead
300
achieves what may be called an “expositial transition” which is particularly useful where panels of greater and lesser thickness are juxtaposed. Such an arrangement is shown in
FIG. 8
in connection with panels
108
and
110
which are adjoin the bead
300
.
Vertical strip magnets which are adhered to the rearward surface of panel
108
at its vertically standing edges are revealed in
FIG. 3
at
302
and
304
. Correspondingly, strip magnets
306
and
308
are seen attached to the rearward face of panel
112
in that figure. Strip magnets also are applied about the four edges of panels applied to the outside surfaces of ends or web components of the wall module as described at
30
and
32
in FIG.
1
. While the main panels may extend to the very top of a given support module, it is convenient to provide top panels which are hand removable by virtue of their magnetic connection to the upper support assemblies to provide access to utility channels and the like. These panels are formed having strip magnets adhered to their rearward surfaces about their peripheral edges.
FIG. 2
reveals such an upper or top panel
310
attached to support module
74
and an upper or top panel
312
magnetically attached to support module
76
. Top or upper panel
312
reappears in
FIG. 5
in connection with horizontally disposed strip magnets
314
and
316
positioned for magnetic attachment with the upper support assembly
144
. Upper or top panel
310
is shown in
FIGS. 4
coupled to upper support assembly
142
by magnet strips including those shown at
318
and
320
. The figure also shows horizontally disposed strip magnets
322
and
324
located at the respective top and bottom edges of forward panel
108
.
FIG. 4
also shows an upper or top panel
326
magnetically attached to back support
86
by strip magnets including those shown at
328
and
330
, while the horizontally disposed strip magnets associated with the top and bottom edges of rearward panel
112
are shown respectively at
332
and
334
magnetically coupled with the back support
86
.
The wall modules of the wall system are individually structurally robust, exhibiting a wall strength greater than a conventional commercial studded wall. To maintain them in a free standing orientation requires only fasteners of substantial simplicity, for example, the bolt-washer-wingnut assembly as described in
212
in numbers of three or four for each attachment. Looking to
FIG. 9
, a sectional view of a right angle attachment wherein the side or web of one wall module is connected to the back support of another is provided. In the figure, a wall module
340
having a forward panel
342
magnetically affixed thereto by magnet strips as at
344
is coupled at its back support
346
with the web or side
348
of a wall module
350
. Module
350
is seen to have a forward panel
352
affixed thereto by strip magnets, one being shown at
354
. The back support
356
of wall module
350
is integrally formed with the web
348
and modules
340
and
350
are interconnected by three or four bolt-washer-wingnut assemblies one being shown at
358
. The attachment shown in
FIG. 9
also may be employed, for example, in attaching the beam module structure
54
shown in
FIG. 1
with the back of wall module
16
. Further in this regard, the upper panel
50
, carrying the exit sign
54
, is configured in the manner of module
350
including panel
352
and magnet strip
354
. Preferably, magnet strips are adhered to the rearward surface of the panel
50
about all four edges. The opposite connection of the beam module
22
with wall module
17
will have appearance similar to the connection shown in FIG.
10
.
Where the side of one wall module is coupled with the forward surface of another wall module, an adaptation preferably is made with respect to the former. That adaptation provides for increasing the width of one flange and corresponding increasing the width of the wall module to accommodate the enlarged flange. Looking to
FIG. 10
, such a connection is revealed wherein the side support web or side
360
of a wall module
362
is coupled with the enlarged side component flange
364
of a wall module
366
which is enlarged in it's widthwise dimension. Wall module
362
is shown supporting a forward panel
368
as above-described, such connection including vertically disposed strip magnets
370
and
372
. Correspondingly, a forward panel
374
is coupled, inter alia, by vertical strip magnets
376
and
378
to flanges
364
and
377
. Connection between wall module
362
and
366
, as before, is by three or four bolt-washer-wingnut assemblies, one of which is shown at
379
.
While the baseboard and panel lower support embodiment of the instant wall system shown in
FIG. 6
is the preferred structure, a rigid baseboard, for example, formed as an aluminum extrusion may be employed to incorporate both a baseboard and panel lower support function. Referring to
FIG. 11
, the bottom region of a wall module is sectionally portrayed in a manner similar to FIG.
6
. Represented in the figure is a wall module
380
having a back support
382
to which is rigidly attached a base support assembly represented generally at
384
. Leveling screw assemblies
386
and
388
are seen extending through threaded bores within the base support assembly
384
to a supporting contact with a floor
390
. The lower utility channel within the base support assembly
384
is shown at
392
. A rigid baseboard is represented generally at
394
and is seen to incorporate a forward surface
396
and a rearward surface
398
. Formed within the rearward surface
398
are two horizontally extending elongate cavities
400
and
402
. Adhesively positioned within cavity
400
is a strip magnet
404
which is magnetically adhered to the baseboard lower support portion or surface of base support assembly
384
. Correspondingly, upwardly disposed channel
402
adhesively retains a strip magnet
408
which is magnetically adhered to an upper baseboard support portion or face of the base support assembly
384
shown at
408
. Note that the bottom edge
410
of the baseboard
394
is in compressive contact with floor
390
and that the baseboard extends to an upwardly open panel lower support portion represented generally at
412
. That portion
412
, as before, includes a platform
414
which functions to compressibly support a portion of the weight of panel
416
at its lower edge
418
. A strip magnet
420
is shown adhesively attached to the rearward surface of panel
416
which extends horizontally in adjacency with panel lower edge
418
and is in magnetic connection with the upper forward surface of the base support assembly
384
.
In addition to providing upstanding peripheral definition within an open interior space, the modules described herein will, from time to time, be associated with a preexisting wall. Thus, a need arises for mounting the compression-magnetically vertically stabilized thin panels to a wall. Such an arrangement of the system is depicted in FIG.
12
and is represented generally at
430
. In the figure, a portion of an upstanding wall module as above-described is shown in general at
432
having been connected on a side-to-side basis with a next upstanding wall module
434
. Modules
432
and
434
are leveled as above-described and stand upon a floor
436
. Wall module
432
is seen to support a thin module panel
438
, the bottom edge of which rests against a forward, upwardly opening panel receiving and supporting channel
440
which, in turn, is positioned just above a baseboard
442
. Above the panel
438
is a magnetically mounted upper panel
444
. Wall module
434
is similarly structured, having a module panel
446
the bottom edge of which resides in another forward, upwardly opening panel receiving and supporting channel
448
also positioned just above baseboard
442
. Above the principal panel
446
is a magnetically supported upper panel
450
. One panel
446
or
438
carries an L-shaped magnetic strip the forwardly protruding bead or spacer component thereof being shown at
452
.
Wall module
434
is connected to an upwardly disposed beam module represented generally at
454
which is configured similarly to that described at
22
in FIG.
1
. In this regard, the module
454
magnetically supports a thin panel
456
which carries an illuminated exit sign. Wall module
434
, beam module
456
and a jamb
458
support a commercial door
460
.
With the present demonstration, the decor evoked with the modular wall system including modules
432
and
434
is continued to a fixed wall represented generally at
462
having what may be termed an outside corner
464
and an inside corner
466
. Looking initially to the wall segment represented generally at
468
, a starting procedure for the mounting of wall panels is represented. At the wall segment
468
, there are seen to be three sequences of vertically aligned attachment brackets identified generally at
470
-
472
. Within the sequence
470
there is provided a bottom bracket represented generally at
474
over which is vertically positioned and aligned a top bracket represented generally at
476
. Vertically aligned between brackets
474
and
476
is an upper intermediate attachment bracket represented generally at
478
and a lower intermediate attachment bracket represented generally at
480
.
In a similar arrangement, the attachment brackets within sequence
471
include a bottom bracket shown generally at
482
. Aligned over this bottom bracket is a top bracket represented generally at
484
. Below bracket
484
is an upper intermediate bracket represented generally at
486
and vertically aligned therewith is a lower intermediate bracket represented generally at
488
. The attachment brackets of sequence
472
are geometrically altered to accommodate for their proximity to the inside corner
466
. As before, however, the sequence includes a bottom bracket represented generally at
490
and aligned over it is a top bracket represented generally at
492
. An upper intermediate bracket is represented at
494
and a lower intermediate bracket is represented at
496
.
Now looking to the structure of the bracket itself, bottom bracket
474
is seen to have an outwardly extending horizontal bottom flange assembly
500
a
which is positioned at a user selected height above the floor
436
. In general, any baseboard structures will remain of a conventional variety, inasmuch as the previously standing walls will contain utilities provided during wall construction or the like. It may be observed, however, that the horizontal bottom flange
500
a
is formed of paired, parallel, spaced apart bracket flanges
501
a
and
502
a
which are formed integrally with and extend outwardly from a base plate which, in turn, is attached to the wall
468
. The components of the horizontal bottom flange assembly at bracket
482
are similarly numerically identified but with a “b” suffix. Finally, the L-shaped bracket
490
incorporates a horizontal bottom flange assembly
500
c
with paired parallel flanges
501
c
and
502
c
which are extending only in one direction away from the corner
466
.
Bracket
474
further includes a vertical bottom flange assembly
504
a
which extends vertically upward from the middle of horizontal flange assembly
500
a
and includes paired, parallel, spaced apart bracket flanges which extend outwardly from the wall
468
and are revealed at
504
a
and
505
a
. A similar vertical bottom flange assembly is shown at bottom bracket
482
, the components thereof being identified with the same numeration but with the suffix, “b”. The vertical bottom flange
504
c
for bottom bracket
490
is identically structured and the components thereof are identified with the same numeration and suffix, “c”.
Top bracket
476
is structured identically as bottom bracket
474
but is mounted in a vertical reversed sense. In this regard, the horizontal top flange assembly is shown at
508
a
. Assembly
508
a
is configured with outwardly extending horizontal top paired flanges identical to those described at
501
a
and
502
a
in connection with bracket
474
. Identical structuring at bracket
484
is shown at
508
b
and the inside corner bracket
492
shows a top horizontal bracket at
508
c
. That bracket is structured essentially identically as assembly
500
c
at bracket
490
. Extending downwardly from the horizontal top flange assembly
508
a
is a vertical top flange assembly
509
a
. Assembly
509
a
is configured identically as the vertical bottom flange assembly
504
a
. In similar fashion, a vertical top flange assembly
509
b
extends downwardly from horizontal top flange assembly
508
b
and vertical top flange assembly
509
c
extends downwardly in bracket
492
from the horizontal top flange assembly
508
c.
Now looking to the upper intermediate bracket
478
, a generally cross-shaped arrangement is provided. The vertical component of this shape is a vertical upper intermediate flange assembly
512
a
formed of paired, parallel, spaced apart flanges
513
a
and
514
a
. Similarly, attachment bracket
486
is formed with vertical flanges
513
b
and
514
b
and bracket
494
is formed with vertical flanges
513
c
and
514
c
. The horizontal upper intermediate flange assembly for bracket
478
is identified at
515
a
and is seen to intercept the vertical upper intermediate flange assembly
512
a
. Assembly
515
a
is formed with paired, parallel outwardly extending flanges
516
a
and
517
a
. In similar fashion, bracket
486
is formed with horizontal upper intermediate flange assembly
515
b
and associated flanges, while bracket
494
is formed with a corresponding horizontal upper intermediate flange assembly
515
a
and associated flanges. The elevation of flange assemblies
515
a
-
515
c
above the floor
436
may be selected, for example, to accommodate a force imposed upon a wall panel from the shoulder of a leaning human being.
Now looking to the lower intermediate bracket
480
, a vertical lower intermediate flange assembly is represented at
520
a
. Assembly
520
a
is structured essentially identically as the assembly
512
a
shown at bracket
478
. Similarly, the vertical flange assembly for bracket
488
is shown at
520
b
and the corresponding vertical flange assembly for bracket
496
is shown at
520
c
. The horizontal lower intermediate flange assembly for bracket
480
is represented at
521
a
. That assembly, as well as assemblies
521
b
and
521
c
are structured essentially identically as respective assemblies
515
a
,
515
b
and
515
c.
Following the mounting of the sequences of vertically aligned attachment brackets as represented generally at
470
-
472
, channel-form panel support components are mounted upon the brackets and, following their proper alignment, will present magnetically responsive panel connector surfaces in what appears as a rectangular lattice. Formed with the bottom horizontal panel support component will be an upwardly opening panel receiving and supporting platform which, as before, receives the bottom edge of each main panel to retain it in compressive support as the panel is held to verticality by the magnetic attachment provided by rearward surface mounted magnet strips. A portion of this lattice assembly is revealed at wall segment
530
which extends between the outside corner
464
and inside corner
466
. In this regard, portions of a sequence of vertically aligned attachment brackets are shown generally at
532
. In this regard, a vertical top flange assembly
534
forming the vertical component of an L-shaped bracket similar to that shown at
508
c
is shown. At the bottom of the sequence
532
a vertical bottom flange assembly is shown at
536
representing one component of a bracket identical to that shown at
490
. Below and aligned with vertical top flange assembly
534
is a vertical upper intermediate flange assembly
538
. Assembly
538
is a component of a T-shaped bracket identical to that shown at
494
. Beneath assembly
538
is a vertical lower intermediate flange assembly
540
. Assembly
540
is one component of a T-shaped bracket which is identical to bracket
496
. The horizontal bottom flange assembly associated with vertical flange assembly
536
is shown having been covered or combined with a bottom horizontal panel support component or base snap molding
542
. Panel support component
542
is configured having an outwardly extending, upwardly opening panel receiving and supporting platform
544
which is configured to receive the bottom edge of the panel. The outwardly facing flat surface of the panel support component
542
provides a magnetically responsive bottom panel connector surface
546
. In general, the panel support component
542
is formed of a ferrous metal and thus the surface
546
is suited for magnetic engagement with a strip magnet adhesively affixed in adjacency with the bottom edge of the panel. A top horizontal panel support component or top snap molding is shown at
548
. Similarly, an upper intermediate horizontal panel support component and a lower intermediate panel support component are shown respectively at
550
and
552
.
An elongate vertical panel support component or vertical snap molding will be positioned over and fastened to the vertical flange assemblies
534
,
538
,
540
and
536
. A corresponding vertical panel support component particularly suited for an outside corner mounting is represented generally at
554
. Component
554
presents a flat, magnetically responsive connector surface
556
. A similar surface is shown at
558
which extends within wall segment
560
. Surfaces
556
and
558
are configured to provide a point defining panel edge receiving structure
562
. Wall segment
560
is illustrated showing a lattice-like structure of the panel support components, certain of which are seen at
564
-
567
. A panel receiving and supporting platform extends horizontally at
570
and is represented providing abutting compressive support to the vertically oriented panel
572
. A top, L-shaped cover or top L-clip
574
is shown extending above the lattice arrangement of support components.
Referring to
FIG. 13
, the installation of a vertical panel support component and an associated panel is shown in sectional detail and in broken away fashion at
580
. For convenience, the support component
580
is illustrated in connection with its mounting to earlier described brackets
474
and
476
in conjunction with wall
468
and floor
436
. For the instant demonstration, wall
468
is seen to be out of verticality or out of plumb, this condition being particularly evidenced at the wall region
468
′. Vertical panel support component
580
has a channel-form cross section with two inwardly depending flanges extending from a web or base which functions as a noted panel connector surface. One such flange is shown at
582
and the base or connector surface is shown at
584
. Note that the edge
586
of the flange
582
extends gradually outwardly from its bottom end
588
to its top end
590
. With such an arrangement, the connector surface
584
may be made to be vertical or plumb. The support component
580
is attached through its flanges to the vertical bottom flange assembly
504
a
utilizing self-tapping sheet metal screws or the like, one of which is represented at
592
. A similar connection is made with vertical top flange assembly
509
a
as represented by the self-tapping sheet metal screw
594
. The figure shows that the attachment brackets
474
and
476
are attached to the wall
468
through holes formed within the web or base portions of the flange assemblies. The size of anchor employed will depend upon the type of wall and condition thereof. For simplicity, common screws in combination with fender washers are illustrated at
592
in connection with bracket
474
and at
594
in connection with bracket
476
. Note that a bottom horizontal support component having a channel-form cross sectional configuration at
596
slides over or surmounts the horizontal bottom flange assembly
500
a
, and in particular over the flange components
501
a
and
502
a
. This support component
596
is retained in position by self-tapping metal sheet screws one of which is shown at
598
. Note additionally that the support component
596
incorporates an integrally formed, upwardly opening panel receiving and supporting platform
600
.
A top horizontal panel support component
602
having a channel-form cross sectional configuration similarly is slidably nestably positioned over horizontal top flange assembly
508
a
. Additionally placed over the upper flange of assembly
508
a
is an L-shaped top L-clip or cap
604
. Support component
602
and cap
604
are retained in position by self-tapping sheet metal screws, one of which is revealed at
606
. With the arrangement shown, a panel
608
is positioned such that its bottom edge
610
is abuttably positioned upon platform
600
and its magnet strips are located for magnetic engagement with the panel support surfaces. In the figure, vertical magnet strip
612
, which is adhesively secured to the rear surface of panel
608
, is seen to be in magnetically attractive contact with connector surface
584
. A horizontally disposed magnet strip
614
, which is adhesively attached to the rearward surface of panel
608
, is seen to be in magnetic attachment with the magnetically responsive connector surface
616
of bottom horizontal support component
596
. Correspondingly, an upper horizontally disposed magnet strip
618
is seen to be in magnetic contact with the magnetically responsive connector surface
620
of top horizontal panel support component
602
. Similar connections are provided, for example, with respect to intermediate brackets
478
and
480
but which are not shown in the instant figure in the interest of clarity.
Referring to
FIG. 14
, a typical mounting of a horizontal flange assembly, horizontal panel support component and wall panel is represented generally at
630
. In the figure, a horizontal flange assembly, represented generally at
632
, is seen to be mounted upon a wall
634
. Assembly
632
includes two, spaced apart, parallel flanges
636
and
638
integrally formed and extending from a web or base
640
. That base
640
is seen to be attached to the wall
634
using an anchor arrangement herein represented as a screw and fender washer assembly
642
. Nestably, slidably positioned over the horizontal flange assembly
632
is a horizontal panel support component
644
formed of magnetically responsive material and having spaced apart parallel flanges
646
and
648
integrally formed with and extending inwardly from base or web
650
. Connection between the support component
644
and the flange assembly
632
is by self-tapping sheet metal screws, one of which is represented at
652
. With this arrangement, the base
650
provides a panel connector surface which becomes magnetically attached to a strip magnet
656
adhesively attached, in turn to the rearward surface of a wall panel
658
.
Referring to
FIG. 15
, a sectional view of the mounting of the wall panel system at an inside corner is provided. For clarity, the identifying numeration associated with the upper intermediate bracket
494
and vertical flange assembly
558
described in
FIG. 12
is utilized. Wall segments
468
and
530
again are identified in the figure along with an identification of the inside corner line
466
. Vertical flange assembly
512
c
again is shown to be formed of outwardly extending flanges
513
c
and
514
c
. These flanges are integrally formed with an assembly base or web
662
. The flange assembly
512
c
is seen to be connected with the wall segment
468
by an anchor arrangement here shown as a screw and fender washer assembly
664
. Nestably positioned over the vertical flange assembly
512
c
is a vertical panel support shown generally at
666
and comprised of two, parallel, spaced apart flanges
668
and
670
which are integrally formed with and extend inwardly from a base or web
672
, the outwardly disposed surface
674
thereof thus forming a panel connector surface. Vertical panel support
666
is fixed to the flange assembly
512
c
by self-tapping sheet metal screws one of which is represented at
676
.
Vertical upper intermediate flange assembly
538
is seen to include vertical, spaced apart parallel flanges
678
and
680
which are integrally formed with and extend outwardly from a base or web
682
. Base
682
is coupled to the wall
530
by a user selected anchor assembly, here shown as a fender washer and screw assembly
684
. Nestably positioned over the flange assembly
538
is a vertical support component
686
having spaced apart parallel flanges
688
and
690
which are integrally formed with and extend from a magnetically responsive base or web
692
which serves to define a panel connector surface
694
. Support component
686
is connected to flange assembly
538
by self-tapping sheet metal screws one of which is shown at
696
.
A wall panel
698
to which a vertically disposed strip magnet
700
is adhesively attached is seen to be magnetically coupled to the connector surface
694
. The forward surface
702
of panel
698
is seen to be thus located in relatively close adjacency with flange
670
of panel support
666
. A transversely disposed wall panel
704
to which an earlier-described L-shaped magnet strip
706
is adhesively attached is seen to magnetically supported at connector surface
674
. Note that the bead portion
708
of the magnet strip
706
extends between the side edge of panel
704
and forward surface
702
of panel
698
. Such an arrangement achieves an artistically desirable interceptive union between panels
698
and
704
.
Referring to
FIG. 16
, a vertical magnetic support of adjacent wall panels is illustrated in sectional fashion. In the figure, a vertical flange assembly represented generally at
716
is shown to comprise paired, vertical, spaced apart, parallel flanges
718
and
720
which are integrally formed with and extend outwardly from a base or web
722
. Base
722
, in turn, is coupled to a wall
724
by a screw and fender washer assembly
726
. Nestably positioned over the vertical flange assembly
716
is a vertical panel support component
728
. Panel
728
is formed having two, spaced apart, parallel flanges
730
and
732
which extend inwardly from and are formed integrally with a magnetically responsive base or web
734
. The outwardly disposed face of the base
734
forms a magnetically responsive connector surface
736
. Surface
736
magnetically supports a wall panel
738
which extends to a panel edge
740
. A vertical strip magnet
742
is adhesively attached to the rearward surface of panel
738
adjacent the edge
740
and is in magnetic attachment with the connector surface
736
. Adjacent the panel
738
is another wall panel
744
which extends to a vertically disposed panel edge
746
. A strip magnet
748
of the above-noted L-shape variety is adhesively attached to the rearward face of panel
744
adjacent edge
746
. Magnet
748
has an integrally formed bead structure
750
which is seen to establish the vertical union between panel edges
740
and
746
to provide an aesthetically pleasing appearance for the wall panel system.
Referring to
FIG. 17
an outside corner mounting implementation of the system is portrayed in sectional fashion. For clarity, components representing the outside corner
464
described in conjunction with
FIG. 12
are identified with the same numeration. In this regard it may be observed that wall segment
560
is shown to intersect wall segment
530
to define the comer
464
. Mounted upon wall
560
adjacent the corner
464
is the vertical flange assembly
760
of a bracket. Flange assembly
760
includes two parallel, spaced apart vertical flanges
762
and
764
which extend outwardly from a base or web
766
. Bracket connection is provided, inter alia, by a suitable anchor, here represented as a screw and fender washer assembly
768
.
In similar fashion, the vertical flange assembly of another bracket is shown to provide paired, outwardly extending, parallel flanges
772
and
774
which are integrally formed with a web or base
776
. The bracket associated with assembly
770
is attached to the wall
530
by suitable anchors. In the instant figure, a screw and fender washer assembly
778
is seen to be extending into wall
530
.
The vertical panel support components are modified for this outside corner installation. In this regard, one such panel support component is shown at
780
. Component
780
incorporates a singular flange
782
which is attached by self-tapping sheet metal screws, one of which is shown at
784
, to the inside surface of flange
764
. Extending normally from the flange
782
is a base
786
, the outward surface of which forms the panel connector surface
558
. Base
786
continues to form an angular panel receiving slot assembly
788
. In similar fashion, a modified vertical support component
790
is shown to be formed with a singular flange
792
extending normally from a base
794
, the outwardly disposed face
556
of which forms a panel connector surface. Flange
792
is attached to the interior surface of flange
772
by self-tapping sheet metal screws, one of which is shown at
796
. Base
556
is seen to extend to a panel receiving slot assembly
798
which cooperates in adjacency with assembly
788
to define an outside wall corner
800
.
Panel
572
is seen connected with a vertically oriented strip magnet
802
which is adhesively attached in adjacency with panel edge
804
. In turn, the edge
804
is seen to be inserted within the panel receiving slot assembly
788
. In similar fashion, a panel
806
supports an adhesively attached strip magnet
808
which is positioned adjacent the panel edge
810
and is magnetically attached to the connector surface
556
. Note, as before that the edge
810
of panel
806
extends within the panel receiving slot assembly
798
.
Referring to
FIG. 18
, an assemblage for terminating or ending a wall panel system according to the invention is revealed generally at
810
. In the figure, a vertical flange assembly of a bracket is shown generally at
812
to incorporate paired, parallel, spaced apart flanges
814
and
816
which are integrally formed with and extend from a base or web
818
. Base
818
and its associated bracket is attached to a wall
820
by an assemblage of anchors one of which is represented herein as a screw and fender washer assembly
822
. Nestably positioned over the vertical flange assembly
812
is a vertical panel support component
824
. Component
824
is formed having paired, parallel, spaced apart vertically oriented flanges
826
and
828
which are integrally formed with and extend inwardly from a web or base
830
, the outwardly disposed face of which forms a panel connector surface
832
. Support component
824
is attached to the vertical flange assemble
812
by self-tapping sheet metal screws one of which is shown at
833
. A wall panel
834
is seen extending to a panel edge
836
and a vertically disposed strip magnet is adhesively attached to its rearward face at a location for magnetic attachment to the connector surface
832
. Additionally attached to the flanges
816
and
828
is a vertically oriented, L-shaped end cap
840
having a forwardly positioned flange
842
. End cap
840
is attached to the flanges
816
and
828
by self-tapping sheet metal screws one of which is shown at
844
. In positioning the panel
834
, the edge thereof
836
is seen to be located so as to be covered by the flange
842
. Since certain changes may be made in the above-described apparatus and system without departing from the scope of the invention herein, it is intended that all matter contained in the description thereof or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense
Claims
- 1. A system for providing a paneled surface upon an interior wall extending from the floor of a facility, comprising:a first sequence of vertically aligned attachment brackets fixed to said wall including: (a) a first bottom bracket having an outwardly extending first horizontal bottom flange assembly located a predetermined height above said floor, and an outwardly extending first vertical bottom flange assembly located above said first horizontal flange assembly, (b) a first top packet having an outwardly extending first horizontal top flange assembly located a height corresponding with a panel height above said first horizontal bottom flange, and an outwardly extending first vertical top flange assembly located below said first horizontal top flange assembly; a second sequence of vertically aligned attachment brackets fixed to said wall and spaced horizontally from said first sequence of vertically aligned attachment brackets, including: (a) a second bottom bracket having an outwardly extending second horizontal bottom flange assembly located in horizontal alignment with said first horizontal bottom flange assembly and an outwardly extending second vertical bottom flange assembly located above said second horizontal flange assembly and spaced from said first vertical bottom flange assembly a distance corresponding with a panel width; (b) a second top bracket having an outwardly extending second horizontal top flange assembly horizontally aligned with said horizontal top flange assembly, and an outwardly extending second vertical top flange assembly located below said second horizontal top flange assembly; a first vertical panel support component connected with said first vertical bottom flange assembly and said first vertical top flange assembly and having an outwardly disposed, magnetically responsive first vertical panel connector surface; a second vertical panel support component conencted with said second vertical bottom flange assembly and said second vertical top flange assembly and having an outwardly disposed, magnetically responsive second vertical panel connector surface; a first bottom horizontal panel support component connected with said first horizontal bottom flange assembly and said second horizontal bottom flange assembly and having an outwardly disposed, magnetically responsive bottom panel connector surface; a first top horizontal panel support component connected with said first horizontal top flange assembly and said second horizontal top flange assembly and having an outwardly disposed magnetically responsive top panel connector surface; an upwardly opening panel receiving and supporting platform fixed to said first bottom bracket and said second bottom bracket and extending outwardly from said bottom panel connector surface; and a first thin wall panel having panel forward and rearward surfaces with generally rectangle defining bottom, top and first and second panel edges, and having magnetically responsive panel connector components located at said rearward surface adjacent said first and second panel edges, a said connector component adjacent said first panel first panel edge being in removable magnetic connection with said first vertical panel connector surface, a said connector component adjacent said first panel second panel edge being in removable magnetic connection with said second vertical panel connector surface, and said first panel bottom edge being in compression deriving abutting supporting engagement with said panel receiving and supporting platform.
- 2. The system of claim 1 in which:a said magnetically responsive connector component is located adjacent said first panel top panel edge; and said connector component adjacent said first panel top panel edge being in removable magnetic connection with said top panel connector surface.
- 3. The system of claim 2 in which:a said magnetically responsive connector component is located adjacent said first panel bottom panel edge; and said connector component adjacent said first panel bottom panel edge being in removable magnetic connection with said bottom panel connector surface.
- 4. The system of claim 1 in whichsaid first sequence of verically aligned attachment brackets include: (c) A first upper intermediate bracket having an outwardly extending first horizontal upper intermediate flange assembly located at an elevation above said floor selected to structurally support said first thin wall panel against inwardly directed force asserted upon said first thin wall panel forward surface adjacent thereto by the shoulder of a leaning, standing adult human, and an outwardly extending first vertical upper intermediate flange assembly located in adjacency with said first horizontal upper intermediate flange assembly; said second sequence of vertically aligned attachment brackets includes: (c) a second upper intermediate bracket having an outwardly extending second horizontal upper intermediate flange assembly horizontally aligned with said first horizontal upper intermediate flange assembly, and an outwardly extending second vertical upper intermediate flange assembly located in adjacency with said second horizontal upper intermediate flange assembly; said first vertical panel support component is connected with said first vertical upper intermediate flange assembly; said second vertical panel support component is connected with said second vertical upper intermediate flange assembly; including a first upper intermediate horizontal panel support component connected with said first horizontal upper intermediate flange assembly and said second horizontal upper intermediate flange assembly and having an outwardly disposed, magnetically responsive upper intermediate horizontal panel connector surface; and said first wall panel includes a magnetically responsive horizontally disposed connector component located at said rearward surface at a location for effecting removable magnetic engagement with said upper intermediate horizontal panel connector surface.
- 5. The system of claim 1 in which:said first sequence of vertically aligned attachment brackets include: (d) a first lower intermediate bracket having an outwardly extending first horizontal lower intermediate flange assembly located at an elevation above said floor corresponding with a wainscot height selected to provide structural support of said first thin wall panel adjacent thereto against inwardly directed force asserted upon said first thin wall panel forward surface and an outwardly extending first vertical lower intermediate flange assembly located in adjacency with said first horizontal lower intermediate flange assembly; said second sequence of vertically aligned attachment brackets includes: (d) a second lower intermediate bracket having an outwardly extending second horizontal lower intermediate flange assembly horizontally aligned with said first horizontal lower intermediate flange assembly, and an outwardly extending second vertical lower intermediate flange assembly located in adjacency with said second horizontal lower intermediate flange assembly; said first vertical panel support component is connected with said first vertical lower intermediate flange assembly; said second vertical panel support component is connected with said second vertical lower intermediate flange assembly; including a first lower intermediate horizontal panel support component connected with said first horizontal lower intermediate flange assembly and said second horizontal lower intermediate flange assembly and having an outwardly disposed, magnetically responsive lower intermediate horizontal panel connector surface; and said first wall panel includes a magnetically responsive horizontally disposed connector component located at said rearward surface at a location for effecting removable magnetic engagement with said lower intermediate horizontal panel connector surface.
- 6. The system of claim 1 in which:said magnetically responsive first and second vertical panel connector surfaces are substantially flat and formed with ferrous metal; and said magnetically responsive panel connector components are flat magnet strips of predetermined widthwise dimension fixed to said first panel rearward surface.
- 7. The system of claim 1 in which:said first horizontal bottom flange assembly, said first horizontal top flange assembly, said second horizontal bottom flange assembly and said second horizontal top flange assembly are each formed of paired, parallel spaced apart bracket flanges extending outwardly from said wall; and said first bottom horizontal panel support component and said first top horizontal panel support component are each formed as a channel having inwardly extending paired parallel channel flanges mutually spaced apart a distance effective to engage said paired bracket flanges and a flat outwardly disposed web, the outwardly disposed surface of which is a respective said magnetically responsive bottom panel connector surface and said magnetically responsive top panel connector surface.
- 8. The system of claim 1 in which:said first vertical bottom flange assembly, said first vertical top flange assembly, said second vertical bottom flange assembly and said second vertical top flange assembly are each formed of paired, parallel spaced apart bracket flanges extending outwardly from said wall; and said first vertical panel support component and said second vertical panel support component are each formed as a channel having inwardly extending, paired parallel channel flanges mutually spaced apart a distance effective to engage said paired bracket flanges and a flat outwardly disposed web, the outwardly disposed surface of which is a respective said magnetically responsive first vertical panel connector surface and said magnetically responsive second vertical panel connector surface.
- 9. The system of claim 1 comprising:a third sequence of vertically aligned attachment brackets fixed to said wall and spaced horizontally from said second sequence of vertically aligned attachment brackets, including: (a) a third bottom bracket having an outwardly extending third horizontal bottom flange assembly located in horizontal alignment with said second horizontal bottom flange assembly and an outwardly extending third vertical bottom flange assembly located above said third horizontal bottom flange assembly and spaced from said second vertical bottom flange assembly a distance corresponding with a panel width, (b) a third top bracket having an outwardly extending third horizontal top flange assembly horizontally aligned with said second horizontal top flange assembly, and an outwardly extending third vertical top flange assembly located below said third horizontal top flange assembly; a third vertical panel support component connected with said third vertical bottom flange assembly and said third vertical top flange assembly and having an outwardly disposed, magnetically responsive third vertical connector surface; said first bottom horizontal panel support component being connected with said third horizontal bottom flange assembly; said first top horizontal panel support component being connected with said third horizontal top flange assembly; said upwardly opening panel receiving and supporting platform is connected to said third bottom bracket; and a second thin wall panel having panel forward and rearward surfaces with generally rectangle defining bottom, top and first and second panel edges, and having magnetically responsive panel connector components located at said rearward surface adjacent said first and second panel edges, a said connector component adjacent to said second panel first panel edge being in removable magnetic connection with said second vertical panel connector surface, a said connector component adjacent said second panel second panel edge being in removable magnetic connection with said third vertical panel connector surface, and said second panel bottom edge being in compression-deriving abutting supporting engagement with said panel receiving and supporting platform.
- 10. The system of claim 9 in which:said magnetically responsive first, second and third vertical panel connector surfaces are substantially flat and formed with ferrous metal; and said magnetically responsive panel connector components are flat magnet strips of predetermined widthwise dimension fixed to said first panel rearward surface and said second panel rearward surface.
- 11. The system of claim 9 in which:said magnetically responsive first, second and third vertical panel connector surfaces are substantially flat and formed with ferrous metal; and said magnetically responsive connector component located adjacent said second wall panel first panel edge is configured in generally L-shaped, having a forwardly extending bead-defining spacer portion extending adjacent said second wall panel first panel edge and outwardly from said second panel forward surface.
US Referenced Citations (8)