The present disclosure relates to electrical connectors and in particular, to bulkhead, panel or feed-through connectors for electrical use. In particular, the panel connectors disclosed herein can seal against the panel to provide some measure of water and weather resistance. More particularly, the disclosure is directed to panel connectors that can be sealingly locked to the panel by twisting or rotation of the connector and that can be locked to the panel from the outside. Even more particularly, the disclosure is directed to panel connectors that cannot be unlocked once locked to the panel.
Panel electrical connectors are typically used to provide electrical connections through a pass-through or feed-through hole from one side of a bulkhead, wall or panel to the other side. Typically, the panel can separate two spaces or areas from each other. For example, a panel or wall can separate an engine compartment from a passenger compartment of a vehicle. One of the areas can be referred to as a module area and another as an outer area. Generally, the module area can simply be the area that has more limited accessibility then the outer area. One example would be a panel that makes up part of an enclosure. The inside of the enclosure could be considered as the module area even though the term module area is not limited to an enclosed space. Accordingly, a panel connector can provide an electrical connection from the outside to the interior of the enclosure. Panel connectors are suitable for use in a wide variety of applications such as for example power generation and supply systems, and aeronautic and automotive applications.
Panel connectors may be configured to lock to the panel and allow removal or unlocking of the connector, or to prevent unlocking or removal from the panel. Some lockable panel connectors can have two parts. A mounting part can be mounted to the panel opening and the connector part can lock with the mounting part. These two-part connectors typically require access to both sides of the panel, which may be difficult especially in the case of cramped enclosures or other module areas. There are also one-piece panel connectors that are configured to interact or mate with the pass-through hole in the panel, which has complementary or interacting locking structures.
For certain uses, the panel connector may include the ability to seal against the panel to prevent dirt, debris or liquid from an exposed side of the panel to enter the other side of the panel. Typically, in order to provide watertight sealing and/or to prevent removal of the panel connector, the connector is made to be installed to the module area side of the panel, which can be referred to as an inside-out installation. In this type of inside-out installation, the connector can be locked against and even sealed to the panel side facing the module area with one of the connector ends extending into the module area and an opposite end extending through the pass-through hole into the other or outer area. With inside-out installations for connectors having an end passing through the panel opening and extending towards the outer area for mating with a push-in or plug-in type connector, pushing against the panel connector from the outer area can cause the panel connector to be pushed out of engagement with the panel and/or can diminish the integrity of the seal between the panel connector and the panel. Inside-out installation also tends to be difficult and/or time consuming mostly due to the tight spaces involved.
The present disclosure concerns panel connectors that provide simple locking and effective and robust sealing in an outside-in installation where the panel connector locks to the outside face or the more accessible side of the panel and provides a watertight seal. In an aspect of the disclosure a connector has a simple locking mechanism and the ability to prevent unlocking and/or disengagement of the connector from the panel.
In one aspect, the present disclosure is directed to an electrical connector for locking to a panel having an annular rib extending from an outer surface of the panel and surrounding a pass-through hole having an engagement lip and a stop surface. The connector includes a housing having an insertion portion at one end of the housing for entering the pass-through hole and an outer portion at an opposite end of the housing, a flange and a sealing gasket. The insertion portion includes a locking member and a first engagement member positioned about an outer wall of the insertion portion. The flange extends radially outwardly from the housing adjacent the insertion portion and includes a channel at an outer end portion thereof facing in the direction of the insertion portion for receiving the annual rib. The flange is spaced apart from the first engagement member to define a gap for receiving the engagement lip to lock the connector to the panel. The sealing gasket is disposed in the channel about an inner wall of the channel for radial compression between an inner surface of the annular rib and the inner wall, wherein insertion of the insertion portion into the pass-through hole causes the annular rib to enter the channel, and rotation of the connector causes the engagement lip to enter the gap to lock the connector to the panel and moves the locking member into engagement with the stop surface to restrict counter-rotation and removal of the connector.
In another aspect, the present disclosure is directed to a twist-lock electrical connector for use with a panel separating an open area and a module area with the panel having a pass-through hole including two engaging lips having detent surfaces, a deflecting tab defining a mating slot having a stop surface and an annular rib circumscribing the opening and extending into the open area. The connector includes a housing having a cylindrical insertion portion at one end for entering the pass-through hole and a mating connector portion at an opposite end; a resilient locking member and two locking tabs disposed about the cylindrical insertion portion, one of the locking tabs includes a detent member; a flange extending radially outwardly from the housing adjacent the insertion portion and spaced axially apart from the locking tabs to define first and second gaps therebetween for capturing the first and second engaging lips to lock the connector to the panel; a channel formed around the outer end of the flange and facing in the direction of the panel for receiving the annular rib, the channel defined by an inner wall, a base wall and an outer wall; and a sealing gasket positioned in the channel and against the inner wall such that an engagement surface faces the outer wall for sealing compression between the inner wall and an inner surface of the annular rib to form a seal between the connector and the panel. Insertion of the insertion portion into the pass-through hole causes the annular rib to engage the channel and rotation of the connector causes the locking member to engage the deflecting tab and deflect until mating with the mating slot at which point the detent member engages the detent surface to restrict continued rotation and wherein the stop surface cooperates with the locking member to restrict counter-rotation.
In yet another aspect, the present disclosure is directed to a twist-lock connector for locking engagement to a panel. The connector includes a housing having an insertion portion, an intermediate portion and an end portion; a deflectable locking arm disposed on an outer cylindrical surface of the insertion portion; a flange extending radially from the intermediate portion and having a channel at an outer end thereof, the channel facing in the direction of the insertion portion, first and second locking tabs disposed on the outer cylindrical surface of the insertion portion and spaced apart from the flange to define first and second gaps respectively therebetween, at least one of the first and second locking tabs including a detent member; and a sealing gasket positioned in the channel and against an inner wall of the channel such that an engagement surface of the sealing gasket faces an opposing outer wall of the channel for radial sealing compression. Insertion of the insertion portion into a pass-through hole in a panel moves an annular rib surrounding the pass-through hole into the channel for sealing engagement with the sealing gasket, and rotation of the twist lock connector causes entry of engagement members of the panel into first and second gaps, capture by the locking tabs and deflection of the locking arm, until the detent member engages a detent surface of the panel opening to restrict continued rotation at which point the locking arm engages a slot in the opening of a panel to restrict counter-rotation of the twist-lock connector.
In the following detailed description, reference will be made to the following drawings, in which like reference numerals refer to like components, and in which:
The detailed embodiments disclosed herein are merely exemplary of the inventions disclosed herein, which may be embodied in various forms, and specific details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present approach in virtually any appropriate manner.
In one embodiment, panel connector 10 can be a single piece connector for locking to a panel through rotation of the connector and can provide electrical connection from one side of the panel to the other. The panel can include a pass through hole structured to cooperate with structures of connector 10. Connector 10 can provide electrical connection including signal and/or power through the pass through hole and can include a variety of electrical connection interfaces at both ends of the connector 10. The connector 10 can lock to the panel with or without providing sealing to retard or prevent passage of dirt, debris and/or liquid through the pass through hole. In one embodiment, connector 10 can be locked to the panel “P” to provide a desired sealing rating. The connector can also include features to prevent removal or unlocking of the connector from the panel. Indeed, the panel connector can include one or more of the above identified features in any combination.
In one embodiment shown in
In one embodiment, connector 10 can include at least one engagement member 24 to lock or secure connector 10 to panel “P”. As shown in
Optionally, one or more of engagement members 24, 26 can each include a cam surface 25, 27 respectively (
In one embodiment, engagement members 24, 26 and corresponding slots S1, S2 can be sized or shaped differently to provide a keying function to ensure desired alignment of the connector such that the connector cannot be mounted to the panel in an inverted position. For example, engagement member 24 and slot S1 can have a greater radial length than engagement member 26 and slot S2. In another embodiment, instead of being differently sized or shaped to ensure proper alignment, engagement members 24, 26 can be disposed asymmetrically about circular wall 20. For example, instead of having engagement members 24, 26 disposed at directly opposite sides of circular wall 20, i.e. positioned at 180 degrees from each other, engagement members 24, 26 can be disposed at from about 170 to about 179 degrees from each other.
Connector 10 can also include the ability to seal the pass-through hole “O” of panel “P”. In one embodiment, Intermediate portion 18 can have flange 36 extending radially outwardly therefrom. Flange 36 can include annual surface 30 at its inner end and channel 38 at an outer end of the flange 36. Channel 38 can be open in the direction of the insertion portion 14 for receiving annular rib “R” which can extend from the side “OA” of the panel facing the outer area as shown in
An annular sealing gasket 46 can be disposed in channel 38. Annular sealing gasket 46 shown in
Optionally, connector 10 can include a locking mechanism for preventing or resisting unlocking connector 10 from the panel “P”. In one embodiment shown in
With reference to
At the insertion position shown in
In this locked position, the connector can resist counter-rotation to resist or prevent removal of connector 10 since counter-rotation can result in upright surface 62 of tab 58 abutting or contacting stop surface “SS” of locking slot “LS”. The contacting of stop surface “SS” with upright surface 62 can prevent counter rotation once tab 58 mates or engages with locking slot “LS”. Connector 10 can also prevent or resist unlocking or removal of connector 10 from panel “P” by resisting or preventing continued rotation or rotation in the locking direction, i.e. clockwise when viewed from the outer area as shown in
In one embodiment, tab 58 can have an a second upright surface instead of angled surface 60 for contacting opposing stop surface “OS” shown in
In another embodiment as shown in
Connector 10 can house a variety of connection interfaces to permit electrical connection to insertion portion 14 and outer portion 16. For example, insertion portion 14 can have one or more female connection ports for receiving terminals from another connector or electrical device in the module area and outer portion 16 can have male terminals or contacts for connecting to another mating connector or electrical device. This arrangement can also be reversed. In one embodiment, connector 10 can have one or more passages 66 as shown in
Optionally, housing 12 can include a latch member 70 at the outer portion 16 for locking connector 10 to a mating connector mated at the outer portion 16. In addition, housing 12 can include a visual marker to signal that the connector is in the fully locked position. For example flange 36 can include marker 70 (
Many different materials can be used to construct housing 12. In one embodiment housing 12 can be made from a plastic or polymer material or polymer composite material. For example housing 12 can be made from a composite nylon polymer. In one embodiment connector housing 12 can be made from 20% glass filled SPS nylon blend.
While the present subject matter disclosed herein has been described in detail with reference to the foregoing embodiments, other changes and modifications may still be made without departing from the spirit or scope of what is disclosed. It is understood that the specific structures, and arrangements described herein are not to be limited by the embodiments described herein.
This application claims priority to U.S. Provisional Application Ser. No. 61/605,281, filed Mar. 1, 2012, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US13/28135 | 2/28/2013 | WO | 00 |
Number | Date | Country | |
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61605281 | Mar 2012 | US |