This invention relates to an improved panel installation system and also preferably an improved mechanism for removing such panels after installation. Reference throughout this specification will also be made to the present invention being implemented in relation to sliding panels provided in conjunction with aluminium joinery systems. However, those skilled in the art should appreciate that other configurations of the present invention are also envisioned, which need not necessarily rely on aluminium joinery systems.
Panel based windows and doors can be constructed and installed relatively quickly and also at a relatively low cost. For example, aluminium based joinery systems may provide a series of profiles or forms which can receive and locate glazing panels. Panel based systems allow a window or doorway to be formed both quickly and at any time after the joinery involved is installed.
It is preferable or of advantage to be able to easily insert panels into or subsequently remove panels from joinery. For example, in the case of some high-rise constructions, building regulations require that glazing panels to be installed much later than the actual joinery required to receive the glazing panels. It is also preferable in some instances to have joinery free and clear of panels during the construction of a building to allow easy access to other related or adjacent components of the structure.
It is also of advantage in some instances to have the capacity to remove and subsequently replace the panels in a door or window during the useful lifespan of the component involved. For example, in the case of aluminium joinery systems which receive glazing panels, it is preferable to occasionally remove the panels from the joinery to allow the exposed surfaces of the joinery to be cleaned and for maintenance or repair work to be completed.
Two common types of joinery systems are normally used to implement sliding panel systems. However, the additional components and mechanisms employed to provide sliding panels can complicate the insertion and removal of such panels.
In the case of aluminium joinery systems, bottom sliding panels have been developed which employ a rolling wheel or carriage assembly attached to the base of a panel. The weight of the panel is supported by the carriage wheels which normally run the length of the joinery in a track or channel provided in a sill or base profile. Bottom rolling panels are removed by normally lifting the panel upwards so that its attached carriage clears the channel provided in the joinery sill, allowing the panel to be pivoted out of its joinery surround.
However, this approach requires that a head space or gap be provided in the top head profile of the joinery to allow the bottom of the panel to be lifted out far enough for its carriage to clear the sill surrounds. This design requirement can increase the overall size and complexity of the joinery in addition to increasing the material cost associated with providing a larger head profile.
An alternative form of sliding panel is the top sliding panel system. Top sliding panels use a carriage which runs on dual rails on opposite sides of an internal cavity of the joinery head profile.
The provision of the track in the head profile eliminates the track in the sill profile which can collect dirt, dust and other contaminants over time and which can detract from the aesthetic appeal of the finished joinery system. Top sliding panels conversely have the track assembly employed hidden within the interior of the head profile and include a flat or sloping exposed sill surface which is easy for a user to clean, and which potentially provides a greater aesthetic appeal.
However, a significant problem associated with such top rolling panels is the difficulty of inserting and removing the top rolling wheel or bearing carriage assembly into and removing same from out of the internal track of the head profile. The normal solution to this problem is to machining a wheel hole or notch in the head profile to form a gap in the tracks through which the wheels or of the carriage can be dropped. However, as can be appreciated by those skilled in the art, such wheel notches create an unattractive or unappealing finish and also require additional manufacturing time and labour to form. These wheel notches are also relatively difficult to use and require precise manoeuvring of a panel to ensure that it can be subsequently installed into and removed from a joinery surround.
It would be of advantage to have an improved joinery system and mechanism for inserting or removing panels into same which addressed any or all of the above problems. In particular, it would be of advantage to have an improved system or mechanism for inserting and removing top rolling sliding panels which did not require a wheel notch in the head profile of the joinery as discussed above, and which also allowed the panel to be easily inserted and removed from the joinery provided.
All references, including any patents or patent applications cited in this specification are hereby incorporated by reference. No admission is made that any reference constitutes prior art. The discussion of the references states what their authors assert, and the applicants reserve the right to challenge the accuracy and pertinency of the cited documents. It will be clearly understood that, although a number of prior art publications are referred to herein, this reference does not constitute an admission that any of these documents form part of the common general knowledge in the art, in New Zealand or in any other country.
It is acknowledged that the term ‘comprise’ may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and unless otherwise noted, the term ‘comprise’ shall have an inclusive meaning—i.e. that it will be taken to mean an inclusion of not only the listed components it directly references, but also other non-specified components or elements. This rationale will also be used when the term ‘comprised’ or ‘comprising’ is used in relation to one or more steps in a method or process.
It is an object of the present invention to address the foregoing problems or at least to provide the public with a useful choice.
Further aspects and advantages of the present invention will become apparent from the ensuing description which is given by way of example only.
According to one aspect of the present invention it is provided a panel carriage adapted to traverse a pair of rails forming a track within a joinery system, the carriage including,
a main body, and
at least one pair of wheels, with a wheel of each pair being located on opposite sides of the main body, and
an adjustable linkage associated with each wheel, said adjustable linkage or linkages being adapted to locate at least one wheel on a side of the main body,
wherein an adjustable linkage allows movement of a wheel towards and away from the main body.
According to another aspect of the present invention it is provided a panel carriage substantially as described above which also includes a wheel retention means adapted to position at least one wheel with respect to the main body.
According to a further aspect of the present invention there is provided a panel carriage substantially described above which also include a wheel retention means formed by at least one biasing means,
said at least one biasing means associated with each pair of wheels,
said at least one biasing means being adapted to apply a continuous biasing force to urge a wheel or wheels away from the main body,
wherein the biasing force applied is adapted to be overcome by an external force acting to move a wheel towards the body.
According to yet another aspect of the present invention whereas provided a panel carriage substantially as described above which includes at least one locking mechanism is adapted to lock a wheel at a fixed maximum distance away from the main body.
According to an additional aspect of the present invention there is provided a panel carriage substantially as described above, wherein an adjustable linkage includes at least one axle associated with at least one wheel.
According to a further aspect of the present invention there is provided a panel carriage substantially as described above wherein an adjustable linkage is formed by or includes at least one axle associated with at least one wheel of a pair wheels, wherein said axle is retained by the main body and is moved away from the main body under the action of a biasing force applied by a biasing means.
The present invention is adapted to provide a panel carriage. Such a panel carriage can be associated with a window or door to be installed into a joinery system, where the carriage provided allows the window or door to slide along a pair of rails forming a track in the joinery. Sliding panel joinery systems may be implemented using the panel carriage provided to preferably allow panels to be easily removed or installed into the window or door joinery provided.
Reference throughout this specification will be made to the joinery system involved including a track on the head or top portions of the joinery, thereby implementing a top rolling sliding panel door or window. However, those skilled in the art should appreciate that other types of sliding panel joinery systems may also be implemented using the panel carriage discussed below, and reference to the above only throughout the specification should in no way be seen as limiting. For example, if required, a bottom rolling sliding panel may also be implemented using the carriage of the present invention.
Reference in the main will also be made throughout this specification to the present invention being used with exterior joinery systems. However, again those skilled in the art should also appreciate that the present invention may be used in a number of different or alternative applications which each employ a moving panel and preferably a track system along which such a panel may move.
Preferably the carriage includes a main body. The main body can form an enclosure, housing or frame to the remaining portions of the carriage, and in use is preferably disposed between the two rails of the track along which the carriage is to move.
In a preferred embodiment the carriage may include a single pair of wheels only with a wheel of each pair being located on opposite sides of the main body. A wheel as employed in conjunction with the present invention can include a tyre to run on an aluminium track, or alternatively a wheel may be provided by a simple bearing if required.
In a further preferred embodiment a carriage may include a single pair of wheels only formed by a single pair of bearings applied to the carriage.
In a further preferred embodiment the contact surfaces of the wheels or bearings employed may be cambered or angled to engage with a corresponding angled contact surface of a rail on which a wheel is to run. Cambering the wheels surfaces allows accurate placement and engagement of a carriage on the track, ensuring that the carriage and associated panel are sited centrally within the joinery and to also compensate for any potential misalignment of the track.
Reference throughout this specification will also be made to a panel carriage including a single pair of wheels only, with a wheel located on each opposed side of the carriage and aligned with the direction of travel in which the carriage is to move. However those skilled in the art should appreciate that multiple pairs of wheels may be provided on a single carriage if required and reference to the above only throughout the specification should in no way be seen as limiting.
Preferable an adjustable linkage may locate each wheel with respect to the main body. An adjustable linkage as used in conjunction with the present invention can allow movement of a wheel towards and away from the main body.
In a further preferred embodiment an adjustable linkage may be formed by an axle associated with one or more wheels of the carriage. The axle employed may be enclosed or otherwise held in place by the main body and provide a mounting for at least one wheel. Furthermore, such an axle may be movable laterally within the main body to provide the adjustable linkage required.
For example, in some preferred embodiments at least a portion of the main body may be formed as a cylindrical or generally hollow housing for an axle which mounts a single wheel only. This axle may be free to move in and out of the hollow main body to in turn allow the lateral movement required of the wheel towards and away from the main body.
Reference throughout this specification will also be made to an adjustable linkage including an axle associated with a single wheel which is located or enclosed by a cylindrical portion of the main body. In such a preferred embodiment a pair of such axles may be provided for the pair of wheels involved to form the adjustable linkage. However, those skilled in the art should appreciate that other configurations of the adjustable linkage required are also envisioned and reference to the above only throughout the specification should in now way be seen as limiting.
In a preferred embodiment the present invention may include at least one wheel retention means adapted to locate or fix the position of at least one wheel with respect to the main body. In a further preferred embodiment such a wheel retention means may also be used to, or adapted to allow, the position at the wheel to be controlled with respect to the position of the main body.
In one embodiment the panel carriage may also include at least one biasing means, where a biasing means may be associated with one or more wheels of the carriage. In such an embodiment, a biasing means may form a wheel retention means as discussed above. A biasing means may be adapted to apply a continuous biasing force to an associated wheel to in turn urge or force the wheel away from the main body of the carriage.
In a further preferred version of such an embodiment a biasing means may act on or apply a biasing force to the adjustable linkage of the wheel to indirectly apply a biasing force to the wheel and urge same out away from the main body of the carriage.
Preferably the magnitude of the biasing force applied by a biasing means may be selected so that this force can be overcome or neutralised by the application of an external force to the wheels of the carriage. Such an external force may be directed to urge the wheels towards the main body of a carriage in opposition to the biasing force applied. This external force will therefore overcome the biasing force and urge the wheels in towards the panel carriage and therefore the wheels off the rails and track of the joinery system. In this way an external force can be used to allow the panel associated with the carriage to be removed from the joinery provided.
In a preferred embodiment a biasing means may be formed by a compression spring located in the interior of the main body and positioned so as to allow compression of the spring by the ends of the linkage axles within the main body. Movement of the wheels in towards the main body of the carriage will then compress the biasing spring provided, forcing same into apply a biasing force outwards onto the stub or free ends of the axle linkages, therefore applying an outward biasing force to each of the wheels.
In such embodiments incorporating a biasing means, the panel carriage may also include a locking means adapted to fix a maximum distance that a wheel can travel away from the main body. This locking means may act on one or both of the pair of wheels of the carriage to counteract the biasing force applied to each wheel. Such a locking means employed in association with each wheel will in turn dictate the maximum wheel span or width of the carriage and locate the wheels correctly so that they will engage with the rails of the joinery track.
In further preferred versions of such embodiments a single locking means may be associated with each wheel through the provision of a projecting pin, rod or extension from a side wall of an adjustable linkage axle. This projecting axle pin may slide within the channel formed in the main body, where the length of the channel provided will dictate the maximum distance that the linkage axle can travel out of the main body. This projecting pin will therefore act as a stop against further movement of the wheel once it reaches the end of the channel and therefore counteract or block a biasing force applied to the wheel by the biasing means.
A panel carriage as discussed above can therefore be removed from its surrounding joinery through the application of an external force to the wheels of the carriage.
Preferably, in such embodiments an extraction tool may be employed to apply such an external force to compress the carriage wheels and subsequently remove the panel from the joinery system. In these instances the wheels of a carriage are adapted to engage with at least one contact surface of the extraction tool where this contact surface or surfaces are used to force the wheels of a carriage together towards the main body as a carriage is moved towards the extraction tool. Such a tool may be inserted into the joinery track involved at a position where the carriage will intersect with the tools contact surface or surfaces as it is run along the track. The tool provided may preferably include a contact surface or surfaces which engage with the carriage wheels and effectively reduce the width of the track to push the wheels inwards as they are moved forward towards the extraction tool.
In one embodiment the contact surfaces of the extraction tool may be cambered or angled downwards with respect to the joinery track which the tool is to be inserted into. This angling of contact surfaces will apply both a lateral and also downward force to the carriage wheels as they are pushed or pulled into contact with the tool contact surfaces, thereby compressing the carriage wheels and pushing the entire carriage body out of the area defined by the joinery track. However, in other instances the contact surface or surfaces of the tool may be orientated substantially perpendicular to the track involved.
However, in a preferred embodiment the present invention may not employ at least one biasing means substantially as described above. For example, in a further alternative (and potentially preferable embodiment in some applications) a wheel retention means may not necessarily employ a biasing means adapted to apply a continuous biasing force to urge a wheel away from the main body. In such embodiments the panel carriage provided need not necessarily require the application of an external force (through the provision of an extraction tool as discussed above) to assist in the removal of the panel carriage from surrounding joinery.
For example, in one such embodiment a wheel retention means may be formed by or include a retention projection which is adapted to extend through a retention channel or slot formed within the main body. A retention projection may also travel through an aperture formed within an adjustable linkage axle, with this aperture having approximately the same width or diameter as that of the retention projection. Such a projection may be angled with respect to the orientation of the main body and linkage axle involved so that movement of the projection through the retention channel will cause an effective lateral movement along the channel of the section of the projection within the retention channel. This in turn will cause the side of such a projection to push against the surface of the aperture formed in an adjustable linkage axle, to in turn supply an urging force to move the wheel and axle in or out with respect to the main body.
In a preferred embodiment an angled retention projection may be provided for each wheel associated with the main body.
In a further preferred embodiment a pair of linked, angled retention projections may be provided for each of the pair of wheels integrated with in a carriage. In such an instance, the two projections involved may form a fork or V shaped element, with the free, divergent ends of the projections being linked by a finger pull operable by a user. In such instances if the linking finger pull is adjacent to the pair of axles, the wheels involved will be located at their furthest position with respect to the main body of the carriage. Conversely if the finger pull is grasped by a user and pulled away from the main body, this will in turn change the lateral position of each projection within the retention channel of the main body, engaging the side of each projection with the interior end of the aperture in the axle through which the projection is threaded. This will in turn pull the axle towards the main body of the carriage.
In such embodiments the provision of a user operable finger pull eliminates the need for a panel extraction tool to be provided when removing the panel from its surrounding joinery. Each finger pull associated with a pair of wheels may be moved by a user depending on whether the wheels involved are to be engaged with the track and the joinery, or pulled inwards to allow the panel to be removed. In such instances once the wheels of a carriage are pulled inwards towards its main body the panel may simply be dropped out of or lifted out of its surrounding joinery.
In such embodiments an alternative form of locking means may also be provided for each wheel. For example, a locking means may be implemented through a locking projection on the main body, where this locking projection is adapted to locate the finger pull in contact with the main body. In such instances a locking projection may be located a distance from a side wall of the main body, where this side wall defines a region in which at least one adjustable linkage axle is located within the main body. A space between the locking projection and such a side wall may be provided large enough to accommodate the finger pull. To lock the finger pull in place, it may be pushed over such a locking projection to then place a surface of the finger pull in contact with such a side wall of the main body.
The use of a panel carriage substantially as described above also allows some modifications to be made to the joinery profiles employed to mount a panel. For example, in some instances, the sill profile of the joinery (which does not need to carry any panel based loads), can be formed as a substantially flat and preferably sloping surface above which the bottom edge of a panel is to hang. The provision of flat sloping surface ensures that the sill joinery is comparatively easy to clean and does not trap dirt or dust or other contaminants in a bottom rolling track.
This flat or sloping design can also promote the aesthetic appeal or appearance of the overall resulting joinery. In addition, a sloping sill profile will give further clearance space to the bottom edge of the panel as it is dropped out, down and away from the joinery during removal.
In addition, in further preferred embodiments modifications may also be made to the configuration of the rails forming the track in the head joinery profile. In such instances, wires or runners formed from a durable material may be mounted on the top surfaces of each rail to provide a contact surface for each wheel of the carriage. For example, steel wires can provide a durable bearing surface over which the carriage wheels can roll, potentially to increase the overall lifespan and durability of the track formed in the head joinery profile.
However, those skilled in the art should appreciate that standard or conventional types of wheel and tyre arrangements may also be employed in conjunction with the present invention if required. For example, in some instances conventional carriage wheels with grooved tyres may also be employed as an alternative to the system disclosed above.
The present invention may provide many potential advantages over existing prior art panel carriages and associated joinery profiles which employ same.
The use of a carriage as discussed above allows a sliding panel to be easily and quickly inserted into sliding panel joinery. In some embodiments the wheels of the carriage simply need to be pushed together against any biasing force acting on them and the panel manoeuvred and positioned into place within a track in the joinery. When released the wheels provided will then move outwards and lock into place at the correct width to engage with the joinery track.
In such instances a panel supported by such carriage may also easily be removed through the application of an external force which compresses the wheels of a carriage together. This will in turn move the wheels off the rails of the joinery track and allow the carriage to drop out of the track and be pulled and pivoted out of the surrounding joinery.
However, in alternative embodiments the carriage may be provided with one or more sets of retention projections as opposed to the biasing means discussed in the above implementation. In such instances a finger pull associated with one or more of these retention projections may be grasped and moved by a user to in turn move the wheels of the carriage off the rails of the joinery track, or vice versa. In such instances it is no longer a requirement for either the panel to be moved in a removal operation, or for a separate extraction tool to be provided.
This configuration of the present invention allows both easy installation and also removal of the panel at any stage in the construction and also lifespan of the joinery involved. Furthermore, the panel carriage discussed above and implemented in conjunction with the present invention eliminates the need for a wheel removal notch to be machined into any portions of the joinery, therefore promoting an anaesthetically pleasing and attractive finished joinery system.
Further aspects of the present invention will become apparent from the following description which is given by way of example only and with reference to the accompanying drawings in which:
a shows a side cross section view of a panel carriage as configured in accordance with a preferred embodiment, and
b shows a perspective view of an extraction tool employed to remove the panel carriage shown with respect to
c shows both the panel carriage and extraction tool of
The carriage (1) includes a main body (2) which is formed by two substantially hollow cylindrical sections joined at a central axis for the carriage.
A pair of adjustable linkage axles (3) are inserted into the hollow ends of the carriage (2) where a wheel or bearing (4) is located and directly connected to the far end of each linkage axle (3). Each linkage axle (3) is free to slide in and out of the interior of the hollow sections of the main body (2). This in turn allows each wheel (4) associated with a linkage axle to move towards and away from the main body (2).
The carriage (1) also includes a biasing means (not shown) normally implemented through a compression spring located in the interior or closed sections in the main body (2). The free ends of this biasing spring are compressed by the stub ends of each linkage axle when the wheels (4) are moved in towards the main body (2). This compressed biasing spring will in turn apply an outwardly directed biasing force onto the wheels (4).
The carriage (1) also includes a pair of locking mechanisms (5) which are configured to lock each wheel (4) and a maximum distance away from the main body (2). In the embodiment illustrated by
b shows a perspective view of an extraction tool employed to remove the panel carriage shown with respect to
As can be seen from
The action of this extraction tool shown can be clearly seen with respect to
From
The joinery system shown with respect to
As can be seen from
As can also be seen from
As can also be seen from
As can be seen from
These figures show the provision of a pair of wheel retention projections (18) formed as an inverted V shape and linked together at their free ends via a finger pull (19).
In all other respects the panel carriage (11) still includes a main body (12), a pair of axles (13) and wheels (14), where these wheels are configured to sit on and roll along a rail within an associated joinery system.
Each projection (18) is configured to pass through a retention channel or slot (20) provided within the main body (12). These channels (20) run in the same direction or orientation of each axle and have each projection (18) running through each slot at an angle.
Each projection (18) also runs through an aperture (21) formed in the end of each axle (13). The diameter or width of each of these apertures (21) is approximately equal to that of the projection (18) involved. Each aperture (21) is also angled with respect to the orientation of the body of each axle (13).
The action of the angled projection (18) is illustrated through the differences between
As can be seen from
Aspects of the present invention have been described by way of example only and it should be appreciated that modifications and additions may be made thereto without departing from the scope thereof.
Number | Date | Country | Kind |
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531713 | Mar 2004 | NZ | national |
536989 | Dec 2004 | NZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NZ05/00043 | 3/10/2005 | WO | 9/11/2006 |