The invention is encompassed within the field of solar energy power plants requiring concentration of source radiation, which in this case is reflected by a series of longitudinal, horizontal or slightly inclined mirrors which can be oriented by rotating about their longitudinal axis of symmetry; the reflected radiation being focused on an also longitudinal receiver, with its long axis being horizontal or slightly inclined, and with a certain transverse inclination.
The receiver is intended for transferring a substantial part of the energy produced by the photons of the solar radiation striking the receiver to a fluid. To that end the receiver will have an active surface or face with suitable optical and thermal properties, consisting of having high absorptivity to solar radiation and a low typical emissivity. That active face should be thermally connected to a group of parallel tubes the axes of which are in turn parallel to the longitudinal mirrors. A heat transfer fluid transporting the absorbed solar heat to a useful purpose, which will be a thermal application, and particularly a thermodynamic cycle, which will be applied to a high-temperature thermal solar power plant, usually intended for generating electricity, circulates through the inside of the tubes. The actual outer surface of the tubes where the radiation strikes can be the active face of the receiver, although other configurations are possible. In any case, the geometric and thermal structure of the receiver is a key factor for achieving the objective sought, requiring a high capture of heat by said fluid, called heat transfer fluid, in order for the fluid to reach the temperatures required by the thermal application.
This invention directly relates to two other inventions, the first inventor of which is the first inventor of this application. The first is a specific background document concerning the receiver and is Spanish patent ES 2 321 576 B2, granted on 13 Oct. 2009 (Official Intellectual Property Bulletin (Boletin Oficial de la Propiedad Industrial)) and filed on 31 Dec. 2008, with no. P200803767. A balanced expansion and pressure receiver, ideal for receiving radiation on a facade type surface, although having a geometry adaptable to the field of mirrors from which it receives the radiation, is presented in this invention.
The second invention is another application from the same holder and the same inventors as this one, entitled SOLAR RADIATION CONCENTRATING DEVICE, WITH LONGITUDINAL MIRRORS AND RECEIVER, filed in the SPTO with no. P201000644. In it the position, size and curvature requirements for mirrors are established, as well as position and size of the receiver, although without giving any requirement as to the content of the latter given that said solar radiation concentrating device can be applied for any purpose. The receiver of the solar thermal power plant established in the present invention can also operate with radiation concentrated by any longitudinal device. Two background documents disclosing fields of mirrors and longitudinal receivers which are very representative of the state of the art as they are very close in time are mentioned below.
International application WO 2009/029277 A2 proposes a conventional Fresnel configuration with multi-tube receiver and many configuration variants, although without numerical assembly requirements, and with very generic claims; using planar and concave mirrors in
A fundamental physical fact is that solar radiation is not perfectly collimated, but comes from the Sun, which has an optical aperture from Earth of 32′ (sexagesimal minutes), its intensity being virtually uniform in the entire Sun, as corresponding to radiation emitted in a perfectly diffused manner from a spherical surface. This aperture means that the radiation striking a point of the Earth's surface is not simply made up of a ray from the Sun, but is a cone of rays the conical angle of which is precisely the aforementioned 32′. Therefore, and depending on the light reflection principle, a single ray does not emerge from the point in question, but a group of rays, or beam, with an aperture exactly equal to that of the striking beam, i.e., 32′. This aperture is equivalent to 0.0093 radians (or 1/107.5 radians), meaning that when the beam covers relatively long distances, the surface of its perpendicular section becomes increasingly larger, which produces a low intensity in the receiver absorbing solar radiation.
Moreover, when the radiations reflected by several mirrors are superimposed on the active face of the receiver, for increasing the intensity of the radiation, which is expressed in W/m2 in the SI system, the surface distribution of the intensity shows important variations because it is greater in the central area, towards which the reflected light beams are focused, and is less towards the periphery of the active face of the receiver, where the intensity decreases like the sides of a bell curve.
A low value of radiation received prevents the heat transfer fluid circulating through the tubes of the receiver absorbing radiation from reaching high temperatures because not even the active face reaches them. In fact, the maximum absolute temperature which the active face of a receiver like the one proposed herein can reach depends on the following factors:
A=absorptivity of the active face to solar radiation.
E=emissivity of the active face (depending to a certain extent on the temperature of the active face).
I=intensity (W/m2) of the radiation received
The maximum absolute temperature T in K (Kelvin) which can be reached with those conditions is
T=(A·I·108/5.67·E)1/4
The above equation assumes that there is no heat transfer mechanism other than radiation on the active face of the receiver, implying that the heat capturing efficiency by the fluid would be nil. In reality, a large part of the heat will be transferred to the fluid, and there will further be convection and conduction losses, so the actual T of a receiver will always be below the aforementioned temperature, which has the advantage of demonstrating the dependence on temperature with respect to intensity, I. In qualitative terms it can be said that in complete thermal balance of a receiver, the temperature of its active face and the temperature of the fluid will be greater with higher intensities if other intervening factors remain constant.
On the other hand, if the different areas of the active face receiving a different intensity, they exchange said energy, the heat from the hotter parts passing to the less hot parts, the temperature becomes uniform, entropy increases and exergy decreases, negatively affecting the energy and exergy efficiencies of the purpose of the receiver, which is to heat the heat transfer fluid to a high temperature and with a sufficient flow rate.
Similarly, if two fluid streams at different temperatures are mixed, a temperature compensation averaged with the weights of the heat transfer capabilities takes place, entropy increases and exergy decreases. This means that mixing at different temperatures by conduction or at a flow rate level is detrimental to the goals of a thermal application.
Therefore, the technical problem this invention solves is using radiation reflected by a longitudinal mirror concentrator device such that high energy and exergy efficiency values are achieved despite the differences in intensity of the radiation received in the central part and in the peripheral part of the active face of the receiver.
The costs of producing thermal energy at a high temperature from solar radiation can be significantly reduced with a radiation receiver encased in a receptacle with special features to be a balanced expansion and pressure receptacle, and all as a result of obtaining a high enough concentration of solar radiation on the receiver, with a very simple, easy to maintain and clean field of mirrors. The receiver also has the advantages of not needing rotary joints in the tubes absorbing radiation, or welds between the tubes and their glass covers, like those needed in parabolic trough collectors currently on the market, which are the conventional configuration but have weak points like those indicated.
The invention consists of configuring the solar thermal power plant with the following elements:
In a solar power plant there can be a plurality of these receiver-mirror arrays parallel to one another. They could have the same or different lengths according to the relief of the terrain, and these arrays could be hydraulically connected to one another through the heat transfer fluid circuit, either in series or in parallel, depending on thermal hydraulic design which is to be followed in each power plant, although the reference assembly is a parallel hydraulic connection, each collector taking the fluid from the pipe coming from the thermal application with the relatively cold fluid, and sending the fluid to the return pipe to said application once it is heated.
A fundamental issue of the invention is that the central bundles of each receiver receive the most concentrated radiation while the adjacent bundles receive the least concentrated peripheral radiation since mirror focus requirements establish that the normal to each mirror at the central point of its perpendicular section at all times is the bisector of the angle formed by the sun ray striking that point and the line joining said point with the central point of the perpendicular section of the receiver, that perpendicular section corresponding to the same section, transverse to the longitudinal axis, as that of the perpendicular section of the mirror. All this is expressed in the working plane.
The invention can preferably be made in two geographic configurations: according to the local meridian, or North-South, and according to the local latitude, or East-West.
A dual assembly with two symmetrical receiver assemblies opposite one another, with the respective active faces pointing to the corresponding field of mirrors is used as a reference configuration in both arrangements, according to the meridian or according to the latitude. In that basic though not the only assembly of the invention, the receivers serve as outflow and return means in the heat transfer fluid hydraulic circuit, said fluid being heated by the radiation reflected by the two parallel fields of mirrors, one of them reflecting at that time on the first receiver, and the other field on the other side of the receivers reflecting on the second receiver. The difference that may exist between one field of mirrors and the other due to the position of the Sun at that time will thus be compensated. However, variants which do not follow that concept and which only use one receiver with its corresponding field of mirrors on only one side, i.e., on the side of its active face, are contemplated.
In the dual or reference assembly with two receivers opposite one another by their rear faces, the heat transfer fluid first flows through the adjacent bundles of one of the receivers, specifically the one receiving less solar intensity of the two at that time, then passes to the adjacent bundles of the receiver of the other face, and after running through it longitudinally, the pooled heat transfer fluid from both bundles passes to the central bundle of the first receiver, flowing along it to then pass to the central bundle of the second receiver, whereby ending the heat transfer fluid heating process, the heating process thus being optimised for achieving the highest possible temperature with the available solar conditions, using the area of the highest concentration of radiation for the final heating.
In the arrangement with a single receiver and a single array of mirrors, the heat transfer fluid first circulates in parallel through the adjacent bundles in one direction, and all the fluid returns through the central bundle of the same receiver in the opposite direction, for which purpose it is injected into the central bundle from the adjacent bundles.
A fluid circulation variant in dual assemblies is that the fluid does not pass from one receiver to another in double outflow and return, but circulates as in the case of a single receiver, through both receivers independently, the heat transfer fluid first circulating in parallel through the adjacent bundles in one direction, and all the fluid returning through the central bundle in the opposite direction, for which purpose it is injected into the central bundle from the adjacent bundles.
The corresponding group of controllable pumps and valves is arranged external to the receiver itself but essential for the operation of the invention for forcing the heat transfer fluid to follow these movements through the described circuits.
The width of the active surface of the receiver, referred to as R, is determined depending on the natural aperture of solar radiation of 0.0093 radians, and the straight line distance from the central point of the final mirror of the field to the central point of the receiver, and 1% of said distance corresponds specifically as a reference value for said width, values greater than 5% or less than 0.1% being able to be chosen without compromising the principle of the invention, although the power plant efficiencies are different from those obtainable with the reference value, which always produces efficiencies close to optimal efficiency.
In its basic version, the receiver is built with a trapezoidal perpendicular section, its outer transparent surface or transparent window having a greater width than the width of the active face in which the radiation is absorbed and which is connected to or coincides with the central and adjacent bundles of tubes inside which the heat transfer fluid circulates. These bundles of tubes are kept in their positions by the bent tubes traversing the receptacle of the receiver, which is suspended from the securing columns or frames through the attachment part. The receptacle has open side walls at the end of which there are located the gaskets in which the transparent window is anchored. Said side walls have an opening at the lower end parallel to the line joining that end of the active face to the closest point of the mirror closest to the receiver, the opening at the upper end being parallel to the line joining that end of the active face to the point furthest from the mirror furthest from the receiver. All this is expressed in the working plane.
The central and adjacent bundles have a longitudinal thermal insulation between one another separating them for the purpose of minimising the loss of high temperature heat involved in the heat transfer from the central bundle to the adjacent bundles, which would be in detriment to the good exergetic balance of the system.
A structural variant consists of arranging the bundles of longitudinal tubes of the receiver obliquely to one another, the entire angle through which the radiation arrives being covered by the active surface of the tubes as a result of the covering provided by the bundles, there even being a small area in which a shadow of the end of one bundle is cast on the contiguous bundle, with an extension no greater than half the radius of the tube in the shadow without there being physical contact between the ends of both bundles, and thermal insulation parts further preventing the passage of convection currents being able to be interposed between them without physical contact with both at the same time if there is filling gas in the receptacle of the receiver.
The width of the active face of the receiver is the distance between the end points of the adjacent bundles on each side. The group of bundles does not have to be symmetrical with respect to the central point, although symmetry may have constructive advantages. The most extreme ray of radiation reflected up strikes the upper end point of the active face, and the most extreme ray of radiation reflected down strikes the lower end point.
With this trapezoidal arrangement, the intensity of the radiation traversing the transparent window, which is never perfectly transparent, is less than the intensity received on the active face. This reduces the thermal load due to the radiation deposited on the transparent surface, which is important because it is not a cooled element.
As an assembly variant, the transparent surface can be made of partial windows, each covering one bundle, and may not be planar but dome-shaped, either with a semicircular perpendicular section, or with a pointed perpendicular section, the intermediate supports of the partial windows coinciding with the thermal insulations separating the central bundle from the two adjacent bundles.
With respect to the height for locating the receiver, it is deduced by the details that the angle of vision of the central point of the receiver from the central point of the furthest mirror is selected in a range of values between 10° and 80°, with an optimal value of 45°, measured on the horizontal of the location; and the inclination of the active face of the receiver being determined in that the segment marking said surface in the working plane is perpendicular to the bisector of the field, said bisector being that of the angle formed by the lines going, respectively, from the central point of the active face of the receiver to the central point of the mirror closest to the receiver and to the central point of the furthest mirror.
The drawings are not to scale since the width of the receiver and mirrors will be will be considerably less than their length and also much less than the height at which the receiver is supported.
The relevant elements of the drawings of the invention are listed below in order to facilitate understanding of the drawings and embodiments of said invention:
1. Receiver for concentrated solar radiation (6).
2. Active surface or face of the receiver (1).
3. Central point of the segment representing the active face (2) of the receiver (1), in its perpendicular cross-section.
4. Direct solar radiation.
5. Longitudinal mirror reflecting the original solar radiation on the receiver (1), and which is closest to the receiver.
6. Solar radiation reflected by the mirrors (7).
7. Generic mirror which is struck by solar radiation (4) which is reflected as concentrated radiation (6) on the receiver (1). There is a plurality of parallel mirrors reflecting the radiation on the same receiver (1). There can be more than one field of mirrors in a power plant, each focused on a receiver or lineal series of receivers.
8. High columns or pillars maintaining the solar receiver (1) and all its internal elements at their height and in position.
9. Low pillars maintaining the axes of the mirrors generically depicted as (7) at their height and in position.
10. Y-axis of the working plane for a specific field of mirrors which is the vertical axis passing through the central point (3) of the active face (2) of the receiver (1) receiving the radiation reflected (6) by the array of mirrors (7).
11. X-axis of the working plane which is the horizontal line passing through the central point of the mirror (5) closest to the receiver (1), and is therefore perpendicular the y-axis (10).
12. Point of origin which is the intersection between axes (10) and (11).
13. Vertical axis of symmetry in dual assemblies different from axis (10) determining the reference coordinate system in each case.
14. Longitudinal axis of a generic mirror (7) about which it rotates for acquiring the transverse inclination necessary in the working plane.
15. Rotating junction of the pillar (9) with the rotating shaft (14) of the generic mirror (7) as the result of a bearing.
16. Securing part for firmly securing the receiver (1) to the column (8) in the upper part, allowing the receiver to expand vertically, maintaining its angle of inclination. It can have various configurations.
17. Transverse bracing cables for bracing the pillars or columns (8).
18. Upper crosspiece for stiffening the receivers in double or dual assemblies.
19. Group of longitudinal tubes grouped in bundles inside the receiver (1) of solar radiation (6), inside which the heat transfer fluid circulates, carrying most of the heat deposited by the radiation on the active surface (2) of the receiver (1).
20. Central bundle of tubes (19).
21. Adjacent bundle of tubes on one side of the central bundle.
22. Adjacent bundle of tubes on the other side of the central bundle.
23. Thermal insulation longitudinally interposed between the central bundle (20) and the adjacent bundles (21), (22).
24. Main body of the receptacle of the receiver (1).
25. Securing element for securing the receptacle (24) attached to the part (16) in the support columns or pillars of the receiver (1).
26. Upper end point of the active surface (2).
27. Lower end point of the active surface (2).
28. Transparent window of the receiver (1).
29. Upper end ray of those reflected by the mirrors (7) pointed towards the receiver (1), striking point (26).
30. Lower end ray of those reflected by the mirrors (7) pointed towards the receiver (1), striking point (27).
31. Securing gaskets for securing the transparent surface (28) to the main body (24) of the receiver (1).
32. Mirror furthest from the receiver (1).
33. Ground and foundation.
34. Central point of the mirror (5) closest to the receiver.
35. Central point of the mirror (32) furthest from the receiver.
36. Transverse width of the active face (2) of the receiver (1) where the concentrated radiation (6) strikes.
37. Transverse width of the active face (2) of the receiver (1) corresponding to the central bundle (20).
38. Transverse width of the active face (2) of the receiver corresponding to the adjacent bundle (21).
39. Transverse width of the active face (2) of the receiver corresponding to the adjacent bundle (22).
40. Transverse profile of the intensity (W/m2) of the radiation striking the active face (2) of the receiver (1).
41. Separation by means of thermal insulation between the active face of the adjacent bundle (21) and the central bundle (20). It can be made with various configurations.
42. Separation by means of thermal insulation between the active face of the adjacent bundle (22) and the central bundle (20). It can be made with various configurations.
43. First receiver in a dual assembly corresponding to the one receiving less radiation intensity.
44. Second receiver in a dual assembly.
45. Hydraulic connectors from the pipe of relatively cold fluid coming from the thermal application entering the adjacent bundles of the first receiver (43).
46. Adjacent bundles of the first receiver (43).
47. Central bundle of the first receiver (43).
48. Hydraulic connectors from the adjacent bundles of the first receiver (43) to those of the second receiver (44).
49. Adjacent bundles of the second receiver (44).
50. Hydraulic connectors from the adjacent bundles of the second receiver (44) to the main bundle (47) of the first receiver (43).
51. Hydraulic connector connecting the central bundle (47) of the first receiver (43) to that of the second one (44).
52. Central bundle of the second receiver (44).
53. Hydraulic connector connected to the pipe of heated fluid going to the thermal application from the central bundle (52) of the second receiver (44).
54. Receiver assembled in single or dual arrangement but with an independent heat transfer fluid circuit.
55. Hydraulic connectors from the pipe of relatively cold fluid coming from the thermal application entering the adjacent bundles of the insulated receiver (54).
56. Adjacent bundles of the insulated receiver (54).
57. Hydraulic connectors from the adjacent bundles of the insulated receiver (54) to the main bundle of said receiver.
58. Central bundle of the insulated receiver (54).
59. Hydraulic connector connected to the pipe of heated fluid going to the thermal application from the central bundle (58) of the insulated receiver (54).
60. Transparent pointed window of the central bundle (20).
61. Transparent pointed window of the adjacent bundle (21).
62. Transparent pointed window of the adjacent bundle (22).
63. Bent connection tubes connecting the inner tubes (19) of the receiver (1, 43, 44, 54) with the outer conduits for heat transfer fluid entrance.
64. Thermal insulation in the rear part of the receptacle (24).
65. Pressure gasket of the collector cylinders (73) and (74) of the tubes (19) of the receiver (1, 43, 44, 54), between the inlet and outlet junction.
66. Bent connection tubes connecting the inner tubes (19) of the receiver (1, 43, 44, 54) with the outer conduits for heat transfer fluid exit.
67. Inlet conduit for conducting the heat transfer fluid to the receiver (1, 43, 44, 54).
68. Outlet conduit for conducting the heat transfer fluid from the receiver (1, 43, 44, 54).
69. Shut-off and regulating valve for shutting-off and regulating the passage of the fluid through the inlet conduit (67).
70. Shut-off and regulating valve for shutting-off and regulating the passage of the fluid through the outlet conduit (68).
71. Gas extraction conduit for creating a vacuum in the receptacle (24).
72. Shut-off and closing valve for shutting-off and closing the vacuum-creating conduit (70).
73. Collector cylinder of the tubes (19) of the receiver at the inlet junction.
74. Collector cylinder of the tubes (19) of the receiver at the outlet junction.
75. Physical separation between the central bundle (20) and the adjacent bundle (21) which forms the thermal separation (41) in the case of
76. Physical separation between the central bundle (20) and the adjacent bundle (22) which forms the thermal separation (42) in the case of
77. Adjacent bundle similar to (21) in the case of an assembly with oblique bundles.
78. Adjacent bundle similar to (22) in the case of an assembly with oblique bundles.
79. Physical separation between the central bundle (20) and the adjacent bundle (77) forming the thermal separation (41) in the case of
80. Physical separation between the central bundle (20) and the adjacent bundle (78) forming the thermal separation (42) in the case of
81. Closest point of the mirror (5) closest to the receiver.
82. Furthest point of the mirror (5) furthest from the receiver.
The invention requires arranging a group of high pillars or columns (8) forming a longitudinal line like that shown in
The receiver (1) is an elongated, balanced expansion and pressure type receptacle the active surface (2) of which is highly absorbent to solar radiation (4) and is struck by the radiation reflected (6) by each mirror (7) of the array. The tubes (19) through which the heat transfer fluid passes are grouped in at least three hydrodynamically independent bundles, a central bundle (20), which occupies the central half of the active surface of the receiver (1) as a reference value, and two other adjacent bundles on one side (21) and on the other side (22) of the central bundle (20), each occupying 25% of the active surface (2) as a reference value.
There is a variant which allows using certain advantages in the collection of radiation and in the effective separation of the bundles. To that end, and in line with the trapezoidal section of the receptacle (24), the bundles of longitudinal tubes (19) are arranged obliquely to one another, the central bundle occupying the central wall of the bottom of the receptacle, while the adjacent bundles are placed parallel with a certain rotation with respect to the central bundle, as schematically illustrated in
The receptacle (24) is built with a trapezoidal perpendicular section, its transparent outer window (28) having a greater width than the width of the rear wall, the receptacle (24) having open side walls at the end of which there are located gaskets (31) in which the transparent window (28) is anchored, the bundles of tubes being maintained in their positions by the bent tubes (63) and (66) and their collector cylinders (73) and (74) traversing the receptacle (24) of the receiver (1) which is suspended from the securing columns or pillars (8) through the attachment parts (16), (25).
The concentrated radiation (6) of the highest intensity (W/m2) will strike the central bundle (20), and the two adjacent bundles (21, 77) on one side and (22, 78) on the other side collect radiation of less intensity, since the intensity will be virtually nil on the outer edge of their surfaces.
Each receptacle (24) for the receiver (1) is made with measurements according to the mechanical strength of the material used, the receptacles (24) being successively arranged, which is used for absorbing the expansions and contractions of the tubes (19) as a result of their bent inlet connections (67) and bent outlet connections (68), as seen in
Each mirror is made to follow the same rotation specification pattern to provide the associated focusing on the Sun of the invention, and this is done using the normal to the mirror (7) in its central point in the projection of the mirror on the working plane as a tool. The mirror (7) rotates until this normal coincides with the bisector of the angle formed by the central ray of the solar beam striking the central point of the mirror (7) and the line joining said central point of the mirror with the central point (3) of the active surface (2) of the receiver (1), all expressed in the projection in the optical or working plane.
The inclination of the active surface (2) of the receiver (1) is defined in terms of this surface being normal to the bisector of the field from the central point (3) of the active face (2) of the receiver (1), said bisector being that of the angle which is formed with the lines going from the central point (3) of the active face (2) of the receiver (1) to the central point (34) of the mirror (5) closest to the receiver (1), and to the central point (35) of the furthest mirror (32). With respect to the height of the central point (3) of the active face (2) of the receiver (1), it is advisable to limit the angle of vision of the central point of the receiver from the central point (35) of the furthest mirror on the horizontal of the location to a value selected between 10° and 80°, with an optimal value 45°, through elemental geometric orientations.
As depicted in
For assemblies like that shown in
Obviously the design of a power plant of this type will adjust the length of the receivers to totalize the desired thermal power, but this magnitude is not everything. The temperature reached, which is what gives the heated heat transfer fluid a high exergy, is very important, and to that end the invention contains that division of the active surface into at least the three aforementioned bundles. If the fluid were to pass through all the tubes, mixing from time to time or almost continuously, the fluid of the central tubes would lose its temperature when mixed with the low-temperature peripheral fluid, and the result of that mixture, as with that of any other, would be an increase in entropy and a loss of exergy. Hence the heating process is performed gradually and hierarchically in this invention, achieving not only that the heat transfer fluid carries a considerable amount of thermal energy, but also at a high temperature, which is very useful for obtaining good thermodynamic results.
Having clearly described the invention, it is hereby stated that the particular embodiments described above are susceptible to modifications in detail provided that they do not alter the fundamental principle and the essence of the invention.
Number | Date | Country | Kind |
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P201000717 | Jun 2010 | ES | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/ES11/00171 | 5/27/2011 | WO | 00 | 2/7/2013 |