The invention concerns a panel comprising a panel core, a panel top side having a utility layer, a panel underside and edge pairs provided in paired relationship at mutually opposite panel edges, wherein at least a first edge pair is provided with complementary locking means, of which one locking means on a groove side of the edge pair is in the form of a locking groove and the complementary locking means on a tongue side of the edge pair is in the form of a locking tongue which fits together in positively locking relationship with the locking groove so that similar panels can be locked to each other, wherein the locking tongue of a first panel with said panel in an inclined position can be fitted to the locking groove of a second similar panel and then the two panels can be locked together in positively locking relationship by a rotational joining movement of the panels relative to each other so that the positively locking engagement which can be achieved counteracts movement of the locked panel edges away from each other, more specifically in a direction which is in the plane of the locked panels and at the same time perpendicular to the locked panel edges, wherein the locking tongue at its tongue top side has a contact surface which is directed towards the panel top side (the surface normal of the contact surface is directed towards the panel top side) and wherein the upper groove wall has a contacting surface which is of such a configuration that in the locked state of two panels it fits together with the contact surface of the tongue top side.
A panel of the general kind set forth is known from EP 3 087 230 B1. Its overall thickness is relatively slight. It can be 2 mm or can be less than an overall thickness of 4 mm. The panel edges of the known panel are of such a configuration that a suitable profiling of the panel edges can be generally produced. The known panel is also provided with a panel core comprising a carrier material which has a matrix material including plastic. A proportion of solid material is provided therein. In a configuration the solid material is a mineral filler, for example talcum.
The invention focuses in particular on the panel core having a carrier material, including a matrix and at least one filler provided therein in the form of particles, wherein the carrier material can have a certain fragility. Preferably the filler is a mineral filler like for example a layer silicate.
The configuration of the known panel has weaknesses, as regards the stability of the panel edges. In the state of the art the free end of the locking tongue has particular weaknesses, in particular it can suffer damage before being laid due to a mechanical force acting thereon from the exterior. In particular if the carrier material has a structure with a certain fragility weaknesses occur in the known panel.
The object of the invention is to propose a panel which profits from a design configuration of the panel core, that improves stability.
According to the invention that object is attained in that at the front on the locking tongue a rounded portion adjoins the contact surface, the rounded portion forms a free end of round cross-section of the locking tongue, a round transition to the tongue underside is created and the rounded portion of the locking tongue is of a radius equal to or greater than the distal extent of the contact surface.
Preferably the size of the radius of the rounded portion is in a range of 10% to 20% of the overall thickness of the panel, particularly preferably in the range of 10% to 15% of its overall thickness.
The cross-section of the free end of the locking tongue is in the form of a relatively large radius. That measure has improved the stability of that panel edge which is equipped with the locking tongue. Even if the panel core has a carrier material which tends to be fragile the proposed panel is found to be more stable than the state of the art. In particular it is found that, in the case of a panel core comprising a carrier material with a certain fragility, the entire structure is better held together. Without being tied down to this theory it appears to the inventor that a particularity is involved when plate-shaped mineral particles, for example of talcum, are used. Admittedly, in manufacture, the mineral particles are initially randomly embedded in a matrix. In manufacture they are in a granular material. If however a bulk fill of granular material is heated and shaped to form a plate in a continuous process then a certain orientation of the plate-shaped particles appears to occur, more specifically predominantly in a direction parallel to the plane of the plate. That may be due to the fact that a certain orientation of the plate-shaped particles occurs under the action of heat and a certain pressure which is implemented in a direction perpendicular to the plane of the plate.
The invention is preferably intended for panels which are of an overall thickness in the range of 2 to 6 mm, further preferably the overall thickness is between 2.5 and 5 mm and particularly preferably between 2.8 and 4 mm.
Desirably the locking groove has a groove bottom which is of round cross-section and adjoins the contacting surface of the upper groove wall, wherein the groove bottom is of a radius equal to or greater than the distal extent of the contacting surface. Further preferably that groove bottom is so adapted to the front rounded configuration of the locking tongue that in the locked state a small gap remains between the groove bottom and the rounded portion of the locking tongue. That ensures that there is a closed join in the locked state of two panels above the locking tongue.
A further improvement in the panel can be achieved if the contact surface is inclinedly downwardly in the distal direction, and the angle of inclination of the contact surface relative to the horizontal is in a range of 3° to 15°, preferably 5° to 10°, particularly preferably 7° to 9°. The plane of the panel is usually oriented horizontally in the locked state of two panels. The term “horizontal” is intended in accordance with the invention to denote an orientation parallel to the plane or the top side of the panel. The inclination of the contact surface, in particular in the case of a panel core comprising a carrier material which has fragility, can make it possible to achieve better cohesion in the region of the contact surface at the panel surface.
The rounded portion of the locking tongue desirably makes the transition into a contour which is curved outwardly along the tongue underside (convex). The convexly curved contour can be a radius.
It has proven to be particularly useful if the outwardly curved contour of the tongue underside is an outwardly curved radius, the centre point of which is above the panel top side. That measure forms a relatively elongated tongue underside. It cooperates with a lower groove wall which is equally elongated and which has a concave contour adapted to the tongue underside. The curvatures of the tongue underside and the lower groove wall are slight, the area relatively great. The panel edge with the locking tongue in a situation involving a loading on the panel top side profits from a high support force between the tongue underside and the lower groove wall.
Preferably there is a tangential transition from the rounded portion of the free end of the locking tongue into the convex contour of the tongue underside. Dispensing with an angular transition enhances the stability of the panel edge or the panel, at that location.
The locking groove can have a short upper groove wall with a free end and a long lower groove wall, at which an edge bar is distally provided.
It is advantageous if the edge bar has a holding surface and the surface normal of the holding surface faces in the proximal direction. When arranged in that way the holding surface can achieve a good holding force in order to counteract a spreading movement of the panel edges perpendicularly from each other in the plane of the panel (horizontally).
Desirably the locking tongue has a counterpart holding surface provided with a proximally oriented surface normal and the counterpart holding surface in the locked state of two panel cooperates with the holding surface of the edge bar of the lower groove wall. Admittedly the concave contour of the lower groove wall can also rise in the direction of the edge bar and together with the convex contour matching same at the tongue underside can form an overlap which opposes resistance to the panel edges moving away from each other in the above-mentioned horizontal direction, but the horizontal locking action which can be achieved by means of a pronounced holding surface and a matching counterpart holding surface is substantially improved.
It is possible to achieve further advantageous properties if the holding surface of the edge bar and the counterpart holding surface of the locking tongue are arranged parallel to each other in the locked state and are arranged in an angle range of −10° to +10°, preferably −5° to +5° relative to the perpendicular to the panel top side. If the holding surface/counterpart holding surface are in the negative part of the angle range that gives an additional undercut configuration between those two surfaces. By virtue of the additional undercut configuration a locking action is also implemented in a direction perpendicular to the panel plane (vertical). For producing the locking action it is necessary during the joining procedure to afford a certain degree of elastic deformation in the region of the locking means in order to produce the additional undercut configuration and to bring the holding surface into engagement with the counterpart holding surface.
If the holding surface/counterpart holding surface are arranged differently, namely in such a way that they are in the positive part of the angle range, then the locking means can be connected together without elastic deformation and the locked state can be more easily implemented. Then locked panel edges have a locking action only in the horizontal direction. That locking action is then correspondingly better, the smaller the angle of inclination of the perpendicular to the panel surface.
A butting surface is advantageously provided at the free end of the upper groove wall, wherein the panel edge having the locking tongue has above same a counterpart butting surface which, when two panel edges are locked together, cooperates with the butting surface of the upper groove wall. The pairing of the butting surface/counterpart butting surface delimits the joining movement during production of the locking action, that is to say the locking tongue then cannot be moved deeper into the locking groove. At the same time a closed join is formed between the panel edges involved, at the panel top side.
Desirably both the above-mentioned butting surface and also the counterpart butting surface are arranged perpendicularly to the panel plane. If a certain pressing pressure occurs, that presses the butting surface and the counterpart butting surface against each other, then those surfaces can carry the pressing pressure. There is then no risk of the two surfaces slipping relative to each other and a heightwise displacement occurring somewhere at the panel top side. If the arrangement of the pairing of butting surface/counterpart butting surface is arranged inclinedly relative to the perpendicular to the panel plane there would be a risk of a relative displacement of those surfaces, which could have a detrimental effect in the form of a heightwise displacement at the panel top side.
A further advantage is achieved if the lower groove wall has a recess at the transition to the edge bar, wherein the recess transitions into the holding surface of the edge bar. That measure desirably provides that the holding surface can be better used at its lower end. It can for example also extend somewhat more deeply downwardly, into the recess. At least the recess provides a region which is cut free and which in that situation helps to provide that the tongue underside can be unimpededly set down and the counterpart holding surface of the locking tongue can bear in positionally accurate relationship against the holding surface of the edge bar of the lower groove wall.
If the arrangement dispenses with the above-mentioned recess, with which the lower groove wall forms the transition into the holding surface of the edge bar, then alternatively the edge bar can be somewhat higher to enlarge the holding surface upwardly and to impart the desired stability to it.
In addition it is viewed as being advantageous if the panel top side has an edge break or bevel at that panel edge having the locking groove and/or an edge break or bevel at the panel edge having the locking tongue. In that way a panel edge can also be improved in the region of the panel top side because a broken or bevelled edge which for example can be in the form of a radius or chamfer acts as edge protection.
At its top side the locking tongue has a distal extent from the counterpart butting surface to the free end of the locking tongue.
If in addition two locked panel edges have a respective edge break or bevel, for example a respective chamfer, then two edge bevels form a common free space. Beneath the free space the panels touch each other in a plane which can be characterised by a centre line. The common free space can be for example a V-shaped free space (V-shaped join). It is preferred if the width of the common free space is greater than the distal extent of the top side of the locking tongue.
In addition it is considered desirable for the cross-section of the common free space to be in a desirable relationship with the part of the cross-section of the locking tongue, which projects beyond the plane of the above-mentioned centre line. Stated in simple terms the front part of the locking tongue is to be of a cross-section which is approximately equal to the free cross-section of the free space.
More generally the front part of the locking tongue can be of a cross-section which is a certain degree smaller or a certain degree larger than the free cross-section of the free space. The cross-section of the front part of the locking tongue is then to be in the range of 80 to 120% of the size of the cross-section of the free space.
Alternatively the width of the edge break or bevel and/or the depth thereof can be in a range of 5% to 20%, with respect to the total thickness of the panel. In that way the dimensions of the edge break or bevel can be in a relationship to the size of the radius of the rounded portion of the locking tongue; with respect to the overall thickness of the panel there is a certain overlap because the radius is to be in the range of 10% to 20% of the overall thickness.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of the disclosure. For a better understanding of the invention, its operating advantages, specific objects attained by its use, reference should be had to the drawings and descriptive matter in which there are illustrated and described preferred embodiments of the invention.
In practice it is entirely usual to cut through a panel, for example when the panel at the end of a row of panels is too long. Then it is suitably shortened and cut through for that purpose. The residual piece which is cut off can generally be used to begin a fresh row of panels, in which case the side with the severed surface forms the beginning of the row and a locking means is present at the opposite end to lock a fresh panel thereto. Complementary locking means of a severed panel consequently fit into each other and in principle can be locked together, as can be seen from
The configuration according to the invention is preferably provided so that claimed panels can be designed with a small overall thickness. The small overall thickness should be possible even when the panel core is of a carrier material which is fragile.
Accordingly the panel shown in
In order to obtain a panel having good stability in spite of that particularity, in particular good stability for the panel edges 2 and 3, they are of a particular configuration.
Basically as shown in
At the groove side the panel has an upper groove wall 10 and a lower groove wall 11. The upper groove wall has a free end, at which there is a flat butting surface 12. The butting surface 12 is arranged perpendicularly to the panel plane.
The lower groove wall 11 is longer than the upper groove wall. It projects in the distal direction further than the upper groove wall. At its free end it is provided with an edge bar 13 having a holding surface 14 which is arranged in the proximal direction, that is to say its surface normal is oriented proximally.
At the tongue side the panel has a locking tongue 9 and above same a counterpart butting surface 15 cooperating with the upper groove wall 10, namely touching the butting surface 12 thereof when the panel edges 1 and 1′ are in the locked state.
The locking tongue 7 has a tongue top side 16 having a contact surface 17 oriented towards the panel top side 5. In the
At the upper groove wall 10 the locking groove 8 has a contacting surface 22 which is arranged parallel to the contact surface 17 and which as shown in
The large rounded portion 18 at the front on the locking tongue 9 transitions into an outwardly curved (convex) contour 25 forming the tongue underside 26. The convex contour 25 lies on a large radius 27, the centre point of which is far above the panel. The radius 27 is a multiple larger than the overall thickness T of the panel. The contour 25 which is curved in that way of the tongue underside 26 extends far in the proximal direction. At its end the contour 25 goes into a counterpart holding surface 29. The counterpart holding surface has a surface normal in the proximal direction. In the locked state the counterpart holding surface 29 cooperates with the above-mentioned holding surface 14 of the edge bar 13 of the lower groove wall 11. As shown in
As shown in
The region III involves the lower groove wall 11 of the locking groove 8 that is provided with the edge bar 13, and the matching contour 25 of the tongue underside 26 of the locking tongue 9.
At its upper end the edge bar 13 is bent downwardly in the distal direction. In that region the locking tongue 9 has a recess 33 which is larger than the edge bar 13. A gap 34 (clearance) is provided in the distal direction between the edge bar 13 and the recess 33. The contour of the recess 33 is also curved to match the edge bar 13. That arcuate configuration of the edge bar 13 and the recess 33 in turn benefit the stability, in particular when the panel core comprises a carrier material with a certain degree of fragility, the structure is better held together and less breakage occurs.
The embodiment in
The embodiment in
When the pairing comprising the holding surface/counterpart holding surface is arranged with an angle of inclination a of −5° then between the two surfaces of that pair there is an additional undercut configuration which also provides a locking action in a direction perpendicular to the panel plane (vertically). To bring that undercut configuration into engagement a certain elastic deformation in the region of the locking means 2 and 3 is required, during the joining procedure.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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18178061.0 | Jun 2018 | EP | regional |
The present application is a Continuation application of U.S. patent application Ser. No. 17/252,536, filed Dec. 15, 2020, which is a 371 of International application PCT/EP2019/065463, filed Jun. 13, 2019, which claims priority of EP 18178061.0, filed Jun. 15, 2018, the priority of these applications is hereby claimed and these applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | 17252536 | Dec 2020 | US |
Child | 18081069 | US |