Panic exit device mounting plate

Abstract
The panic exit device includes several features which improve its ease of use and operability over earlier devices including: (1) an improved latch deadlocking mechanism; (2) an improved latch to pad mechanism; (3) a pad lock down feature; (4) an improved universal mounting plate and easily mounted strike; and (5) a vertical rod-bottom bolt deadlocking mechanism in its center case. The latch deadlocking mechanism includes a deadlock link, which in the event of a fire, will block the movement of the latch bolt.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention pertains to door hardware, and more particularly to a panic exit device with a pad actuating device. The latching mechanism includes a quick reaction deadlock actuator as well as a “dogging” mechanism to hold the latch in an open position.




2. Description of Related Art




Push pad actuators are commonly used on doors in public settings. The push pad translates a user's push into the unlatching ofthe doors latch mechanism, allowing the pedestrian entry or exit. For example, U.S. Pat. No. 3,614,145 entitled “Dogging Device for Panic Exit Latch and Actuator Assembly” discloses a standard push pad assembly which translates a forward motion to the pad into a lateral motion withdrawing a latch bolt from a strike plate. Motion of the push pad is translated into the lateral movement of the latch. A control member and an actuator element are connected to the latch by lost-motion connection means so that the latch bolt can be retracted by the control member without changing the position of the actuator element and so that the latch bolt can be retracted by the actuator element without changing the position of the control member.




Push pad actuators are attached to doors by bolts and other fasteners. The bolt pattern however is typically unique to each manufacturer. Thus, if the actuator is replaced, the user is prompted to buy another from the same manufacturer to avoid having to redrill holes in the door. Thus, a need exists for a modular mounting plate that would allow the user to first mount the plate using the existing bolt pattern in the door and then mount the actuator to the mounting plate.




Push pad actuators are also mounted on fire doors. A fire door is one that blocks the progression of a fire between the various rooms in a building. The latch mechanism on a fire door must become inoperable in the event of a fire. Thus, a need exists for a latch mechanism that incorporates a meltable element that blocks the normal motion of the latch in the presence of sufficiently elevated temperatures.




A need also exists for a method of quickly locking the latching mechanism into an open position. “Dogging” devices have been used to perform such a function. However, a need exists for an improved dogging device that is not attached to the push bar. In other words, the dogging device should be a modular component in the panic exit assembly.




SUMMARY OF THE INVENTION




The present invention relates to a panic exit device and fire exit device used on doors in schools, hospitals, public buildings and other commercial buildings. The device comprises a latching mechanism combined with a pad actuating mechanism. The device incorporates several novel features including: (1) an improved latch deadlocking mechanism; (2) an improved latch to pad mechanism; (3) a pad lock down feature; (4) an improved universal mounting plate and easily mounted strike; and (5) a vertical rod-bottom bolt deadlocking mechanism in its center case.




The latch deadlocking mechanism includes a latch bolt that engages a strike mounted on a door frame. When the latch bolt is in the locked position, the auxiliary bolt controls a locking finger, also called a deadlock link. The link is designed to block the retraction of the latch bolt if the auxiliary bolt is retracted first, or in the event of a fire. The deadlock link locks directly against the link connected to the latch bolt. This position makes the deadlock link very responsive and quick to react to improve security. Further, by having the auxiliary bolt wrap around the latch bolt, the assembly is “non-handed” and does not require any special bosses on the strike to rub against. The top surface of the main carriage link moves the deadlock link out of engagement. A firelock roller is suspended between two nylon spacers adjacent to the deadlock link. In the event of a fire, the nylon spacers melt and the roller drops into a position which blocks the movement of the deadlock link, thereby forcing it into engagement with the latch bolt link.




The present exit device is constructed in two basic mechanisms, the pad mechanism and a center case mechanism. The pad mechanism has an action rod and support structure. The center case mechanism can be a rim style latch bolt or the center mechanism for a vertical rod or mortise device. The action rod will give motion to the center case mechanism. The two mechanisms are produced separately and combined to create the final device. The design utilizes a unique attachment hook design that easily couples the two units together during mounting.




In normal use, it is sometimes desirable to lock down the push pad of the device making the pad inoperable. This allows the door to be opened by simply pushing against any part of the door. A “dogging” device is used to lock the action rod used by the push bar in a retracted position. The present dogging device is not attached to the push bar. Further, it is easy to install or change to a different style mechanism. Various styles of dogging devices can be used with the panic exit including hex key, cylinder or electrical versions, therefore making manufacturing modular. The cylinder design also presents quick action locking, usually requiring less than a one eighth turn.




The invention further includes the use of a universal mounting plate. For fire doors to remain rated, they must not contain extraneous holes. Thus, various manufacturers will use unique mounting hole patterns for their door hardware. Thus, once a first brand is mounted, it cannot be replaced by another brand without the need to drill new holes in the fire doors and allowing earlier drilled holes to go unused. The present invention utilizes a separate mounting plate which can include the hole pattern that matches the earlier used hardware.




Finally, a vertical rod-bottom bolt deadlocking mechanism can be located in the center case. This style of mechanism is typically used with double doors and provides two point latching with a strike in the door and a strike in the floor. Prior art mechanisms have a latch on the floor with deadlocking in it. This concept uses a bolt in the floor but a deadlock in the center case, thus keeping the bottom bolt very simple. The vertical rod device has a top and bottom bolt with a deadlocking feature on each bolt to improve security. However, the bottom bolt maintains a low profile to meet the requirements of the Americans with Disabilities Act. The present design solves this problem by moving the deadlocking mechanism into the center case mechanism. The design is non-handed and utilizes a carriage assembly that carries the deadlock feature.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of the present invention, and for further details and advantages thereof, reference is now made to the following Detailed Description taken in conjunction with the accompanying drawings, in which:





FIG. 1

is a perspective of a panic exit device embodying the present invention;





FIG. 2

is a detailed perspective of the rim latching mechanism;





FIG. 3

is sectional view across the latching mechanism;





FIG. 4

is a partial sectional view across the length of the push bar mechanism showing the attachment between he push pad actuator and the latching mechanism;





FIG. 5

is a partial sectional view showing the key cylinder used to “dog” the latch in an open position;





FIG. 6

is a top view ofthe locking mechanism shown in

FIG. 5

;





FIGS. 7

to


10


illustrate the mounting plate design and strike plate locator; and





FIGS. 11

to


14


illustrate the surface vertical rod deadlocking mechanism which can be located in the center case of the door.











DETAILED DESCRIPTION OF THE INVENTION




The panic exit device ofthe present invention improves upon prior art devices in several areas. First, it incorporates an improved latch deadlocking mechanism. The improved design is shown in

FIGS. 1

to


3


. Second, the device includes an improved latch to pad mechanism shown in FIG.


4


. Third, the device includes a pad lock down feature shown in

FIGS. 5 and 6

. Fourth, the device uses an improved universal mounting plate and easily mounted strike. These features are shown in

FIGS. 7

to


10


. Finally, the panic exit device includes a vertical rod-bottom bolt deadlocking mechanism in its center case, shown in

FIGS. 11

to


14


.




Referring to

FIG. 1

, a panic exit device


100


has a baseplate


102


(not shown) covered by a housing


104


. A push bar


106


is captured by the baseplate


102


so that it can move between a first, outward position and a second inward position. The push bar


106


can extend the entire length of the baseplate, but in a preferred embodiment, only extends a portion of the length of the baseplate


102


. A case filler


108


can be used to fill the unused length of the baseplate. An end cap


110


can be used to prevent any lateral movement of the push bar


106


or case filler


108


. The end cap


110


also presents a smoother surface. The case filler


108


can have an opening to accept a dogging mechanism


112


which is coupled between the case filler


108


and the push bar


106


. As will be discussed in greater detail, the dogging mechanism


112


is used to lock the push bar in its second, inward, and open position. Finally, a latching mechanism is housed under a rim cover


114


. The latching mechanism includes a latch bolt


116


which engages a strike


118


located on a door frame (not shown).





FIG. 2

is a perspective view of the latching mechanism


120


. The latching mechanism generally includes a vertical housing


122


which is mounted flush to the door, and a horizontal housing


124


which extends outward from the vertical housing


122


. The horizontal housing encloses a main link carriage


128


which retracts in response to the movement of the push bar


106


. The main link carriage is coupled to both the latch bolt


116


and to an auxiliary bolt


134


. The latch bolt


116


is connected to the horizontal housing by a latch bolt pin


132


.




Referring to

FIG. 3

, the latch bolt


116


is connected to the main link carriage


128


by a latch bolt link


146


. The latch bolt link


146


is attached to latch bolt


116


by a pin


116




a


. Latch bolt link


146


can pivot in a groove


116




b


in the latch bolt


116


. Further, the latch bolt link


146


can travel within a groove


148


in the main link carriage


128


. In other words, when the carriage


128


is being retracted, a pin


150


coupling the link


146


within the groove


148


must impact against groove surface


150




a


before the latch bolt


116


pivots to its open position (out of engagement with the strike). Several springs bias the latch bolt


116


and auxiliary bolt


134


into a forward and engaged position. At least one auxiliary bolt spring


136


is suspended around rod


153


and is captured between a flange


152


of the auxiliary bolt


134


and a flange


154


ofthe horizontal housing


124


. Auxiliary bolt spring


136


biases the auxiliary bolt


134


in an extended position. Spring


140


biases the main link carriage


128


forward against vertical housing


122


to an extended position.




Auxiliary latch bolt


134


has several important features. First, slot


153




a


allows the latch bolt to be partially retracted without requiring movement of latch bolt


116


. Additionally, auxiliary latch bolt


134


has an indention


153




b


having graduated sides on its left and its right as shown in FIG.


3


. Indention


153




b


is positioned directly below arm


142




c


of link


142


as shown in

FIG. 3



i


and as will be discussed later. Pin


150


is positioned within slot


153




a


. As latch bolt


116


is retracted, pin


150


presses against the right side of slot


153




a


and forces auxiliary bolt


134


to retract.





FIGS. 3



a


to


3




h


illustrate the steps involved when retracting the latch bolt


116


. In

FIG. 3



a


, the latch bolt


116


is shown in an extended position and in contact with the strike


118


. The strike is shown attached to a door frame


2


. In this position, the door on which the panic exit device is mounted cannot be opened in the direction shown by arrow A. A torsional spring


156


(shown in

FIG. 3



a


) biases the latch bolt


116


in this position. As the push bar


106


is pressed, its forward movement is translated into the lateral movement of the main link carriage


128


. This connection will be discussed in more detail below. In the fully closed position, the pin


130


contacts the forward edge


126




a


of grooves


126


. The latch bolt link


146


couples the main link carriage


128


to the latch bolt


116


. Auxiliary bolt


134


is retracted against strike


118


. This occurs as the door closes. The latch bolt


116


is now secure. Should one push the push bar (not shown) in the direction of arrow B, main link carriage


128


would pull latch bolt link backwards which in turn would cause the latch bolt


116


to rotate about pin


132


to move latch bolt link


146


out of contact with surface


142




a


of the deadlock link


142


. The deadlock link is biased to rotate into contact by a deadlock spring. In the forward position of main link carriage


128


, the deadlock link


142


is allowed to rotate to this contact position. The front slot in


128


allows the deadlock link


146


to travel backward without the main link carriage


128


moving. This is clearly shown in

FIG. 3



h


. When the latch bolt is in the retracted position (latch bolt link


146


contacting surface


142




a


) this interlock can be removed when pad


106


is actuated. As the main link carriage


128


moves back, a ramp engages side tabs on the deadlock link


142


. This rotates deadlock link surface


142




a


out of contact with the latch bolt link


146


and the bolt is free to retract. The link


142


is shown in

FIG. 3



i.







FIG. 3



b


illustrates the behavior of the device when the main link carriage


128


is translated a small distance. The pin


130


no longer contacts the forward surface


126




a


of grooves


126


. The latch bolt


116


pivots around latch bolt pin


132


. The force of torsional spring


156


must be overcome to accomplish this movement. The general progression of the latch bolt is clearly illustrated in progressive

FIGS. 3



c


,


3




d


,


3




e


, and


3




f


. Finally, the latch bolt is in its fully retracted position as shown in

FIG. 3



g


. It is important to note the position of deadlock link


142


during the progression. At first, the deadlock link


142


contacts a forward portion


128




a


of the main link carriage


128


. Specifically, the forward portion


128




a


has a top surface


128




b


. The deadlock link


142


can slide against the top surface


128




b


until it contacts the latch bolt link


146


, at which point it slides across its top surface as shown in

FIGS. 3



f


and


3




g


. The deadlock link


142


serves the important purpose of blocking the retraction of the latch bolt


116


in certain situations. For example,

FIG. 3



h


illustrates the situation where only the auxiliary bolt


134


is partially retracted in direction A. In this instance the deadlock link pivots to a position in the path of the latch bolt link. In other words, the forward surface


142




a


will abut the rear surface


146




a


of the latch bolt link


146


, preventing the latch bolt


116


from retracting. This motion is accomplished because side tabs


142




c


of deadlock link


142


slide down the incline sides of indention


153




b


in auxiliary bolt


134


. Torsional spring


142




d


biases dead lock link


142


in a downward position while tab


142




c


is resident in indention


153




b.






The deadlock link


142


has a central opening


142




b


, shown in

FIG. 3



i


, which accepts the central portion of the firelock roller


144


. The firelock roller does not disturb the motion of the deadlock link


142


in normal operation. However, in the event of a fire, the elevated temperature will melt the nylon spacers


144




a


of the roller


144


, releasing its central larger diameter roller to fall into a position that does block the normal motion of the link


142


. In the blocking position, the roller


144


pins the link


142


so that it will engage the latch bolt link


146


as discussed above. The roller


144


is more clearly illustrated in

FIG. 3



j


. A pin


144




b


holds the roller


144


in place.





FIG. 4

illustrates the improved latch to pad mechanism that translates the forward motion of the push bar


106


into the lateral motion of the main link carriage


128


. The push bar


106


is connected to an action rod


158


by a rocking mechanism


160


. The rocking mechanism


160


translates the forward motion applied to the push bar into lateral movement of the action bar


158


. The action bar is coupled to the main link carriage


128


by a hook


162


which engages pin


130


. The latch assembly


120


and the assembly of the push bar


106


and action bar


158


are produced as modular assemblies. The modules are easily assembled with a hook


162


. Screws are used to keep the components assembled in the final assembly. Another advantage to the modular assemblies is that different styles of latch assemblies and push bar needed to meet different specifications, such as a electrical operation or different bolt patterns for different replacement applications can be produced and then linked together easily in many different configurations. The modular construction also has the advantage of reducing the inventory required to retrofit a large number of existing bolt patterns and applications.





FIGS. 5

,


6




a


,


6




b


, and


6




c


illustrate the interaction of the dogging mechanism


112


with the action rod


158


and lock cylinder


112




a


. The dogging mechanism


112


is mounted to a bracket


166


which is affixed to case filler


108


. Since the dogging mechanism is not fixed to the base plate


102


, it can be easily removed in the factory or during installation for maintenance or upgrading.




The dogging mechanism


112


comprises a lock cylinder


112




a


, dogging bracket


169


, latching element


168


, and dogging detents


168




b


. Dogging bracket


169


couples to bracket


166


as shown in FIG.


5


. Shims


170


can be used for height adjustment as required. Latching element


168


has a cam surface


168




a


which can engage a second hook element


164


on the action bar


158


when the latch bolt is disengaged from the strike. During rotation of the dogging mechanism, shown in

FIGS. 6



b


and


6




c


, the cam surface


168




a


engages the action bar


158


when it is in a retracted position, thus dogging the latch bolt into an open position. In order to rotate dogging mechanism


112


, a key is inserted into lock cylinder


112




a


, shown in

FIG. 5

which is coupled to tail piece


112




b


as shown in

FIGS. 6



a


-


6




c


. Tail piece


112




b


slides in slot


112




c


in latching element


168


. As tail piece


112




b


reaches either side of slot


112




c


, it causes latching element


168


to rotate and engage or disengage the action rod. Slot


112




c


can be made variable widths to accommodate different rotational requirements of different commercially available lock cylinders as well as to allow the key to be rotated back to its home position for removal.




Detents


168




b


allow the dogging mechanism to be positively positioned in a variety of positions. For example, three detents are shown in the figures. The detents can serve other purposes as well. For example, when the dogging mechanism is in the second detent,

FIG. 6



b


, then an electrical contact


168




c


could be made to initiate an electrical control signal, for instance, to control a security notification, solenoid or other apparatus. If a solenoid were actuated, it could possibly even retract the action bar.

FIG. 6



c


illustrates the dogging mechanism seizing the action rod in position.





FIGS. 7 and 8

illustrate a strike locator


190


for locating strike


118


for use with panic exit device


100


. Strike locator


190


has a first side


191


and a substantially perpendicular second side


193


. First side


191


has a pair of strike holes


196


. In one embodiment, second side


193


has a substantially centered alignment mark


195


. In another embodiment, second side


193


has a generally centralized relief


197


. In another embodiment, second side


193


has two outwardly extending tabs


192


. In another embodiment, tabs


192


are positioned in a plane immediately above second side


193


. In another embodiment, second side


193


has a pair of mullion holes


194


.




Referring to FIG.


8


and

FIG. 9

, a mounting plate


174


is disclosed. In a preferred embodiment best seen in

FIG. 9

, mounting plate


174


comprises a substantially planar base


175


. A pair of upturned outside flanges


171


extends from base


175


. Slotted apertures


172


are located in outside flanges


171


. A pair of upturned inside flanges


173


extends from base


175


. In one embodiment, inside flanges


173


are substantially parallel to outside flanges


171


. In another embodiment, a cam


182


is rotatably mounted substantially in the center of mounting plate


174


. An aperture


183


is centrally located on the pivot axis of cam


182


. In one embodiment, aperture


183


is cruciform shaped. In another embodiment, a cam limiter tab


177


extends upward and outward from base


175


. Outside mounting holes


178


are located on base


175


in generally opposite relation to the center of mounting plate


174


. Inside mounting holes


179


are also located on base


175


, in generally opposite relation to the center of mounting plate


174


.




Referring to

FIG. 9

, a panic exit device


100


connectable to mounting plate


174


is disclosed. In an embodiment of the present invention, tabs


176


extend from upper legs


122




a


and lower legs


122




b


of vertical housing


122


of panic exit device


100


.




Strike locator


190


provides a simple, convenient, and accurate means for mounting strike


118


and mounting plate


174


. In a new installation, a locating mark is made on the unhinged side of door


4


at a height desirable for the location of panic exit device


100


, as is commonly done with existing devices. Strike locator


190


is placed on door


4


in alignment with the locating mark made on door


4


. As would be obvious to anyone skilled in the art, this can be readily achieved by centering alignment mark


195


with the locating mark on door


4


. With door


4


in a closed position, strike holes


196


on strike locator


190


are used to locate holes for installing strike


118


on door frame


2


. As shown in

FIG. 8

, mounting plate


174


is abutted to strike locator


190


so that tabs


192


of strike locator


190


are received in slots


172


of mounting plate


174


. In another embodiment, cam limiter tab


177


engages relief


197


of strike locator


190


. In this position, mounting plate


174


is properly located for attachment to door


4


. Door


4


is marked to indicate where the desired holes are to be drilled, and strike locator


190


and mounting plate


174


are removed. The holes are then drilled and mounting plate


174


is secured to door


4


. Door


4


can be marked to indicate where the desired holes are to be drilled, and strike locator


190


and mounting plate


174


removed. Alternatively, the holes may be drilled, or fasteners directly installed while holding mounting plate


174


in place. Mounting plate


174


can be attached to door


4


by installation of fasteners through either outside mounting holes


178


or inside mounting holes


179


. In an alternative embodiment, mullion holes


194


are used to locate the holes for mounting an interlocking hook (not shown) on a mullion.




In a retrofit installation, strike locator


190


can be utilized when replacing an existing panic mounting device with panic exit device


100


, to position mounting plate


174


on door


4


in proper alignment with an existing strike or strike location. The previous strike is removed and strike locator


190


is positioned on door frame


2


such that strike holes


196


are centered on the preexisting strike location. New holes for strike


118


can be marked for drilling from strike holes


196


in strike locator


190


if necessary. As shown in

FIG. 8

, mounting plate


174


is then abutted to strike locator


190


such that tabs


192


of strike locator


190


are received in slots


172


of mounting plate


174


. New holes for mounting plate


174


can be located for drilling through outside holes


178


and/or from inside holes


179


of mounting plate


174


. Door


4


is marked to indicate where the holes are to be drilled, and strike locator


190


and mounting plate


174


are removed. The holes are then drilled and the strike


118


and mounting plate


174


are secured to door frame


2


and door


4


respectively with appropriate fasteners such as screws.




Those skilled in the art will appreciate that other arrangements of tabs and slots or other mating arrangements known in the art can be utilized on mounting plate


174


and vertical housing


122


to facilitate the proper vertical positioning and retention of exit device


100


in mounting plate


174


. Once mounting plate


174


is attached to door


4


, mounting plate


174


functions as both a locator and a quick mount support for installing exit device


100


by retaining device


100


in proper alignment with strike


118


until device


100


is secured.





FIGS. 9 and 10

further disclose the hardware used to mount panic exit device


100


to door


4


so that it can engage strike


118


mounted on door frame


2


. With mounting plate


174


securely attached to door


4


, panic exit device


100


is positioned so that tabs


176


on vertical housing


122


engage slots


172


on mounting plate


174


. Panic exit device


100


is then rotated into place against door


4


. Outside flanges


171


and inside flanges


173


extend from base


175


thereby forming with base


175


a channel sized to receive upper and lower legs


122




a


and


122




b


of vertical housing


122


of exit device


100


. Outside flanges


171


and inside flanges


173


function as stops to prevent lateral and rotational movement of exit device


100


. Engagement of slots


172


with tabs


176


of vertical housing


122


prevents vertical movement of panic exit device


100


.




In another embodiment, a lock device


180


can be mounted on the opposite side of door


4


substantially centered on mounting plate


174


. In this embodiment, a shaft


181


extends from lock device


180


through door


4


and rotationally engages aperture


183


of cam


182


. In one embodiment, shaft


181


engages a cruciform aperture


183


of cam


182


. Cam


182


engages the release mechanism of exit device


100


. Upon activation of lock device


180


, cam


182


actuates the release mechanism of panic exit device


100


; moving latch bolt


116


out of engagement with strike


118


from the opposite side of door


4


.




Mounting of the panic exit device


100


is completed by installing screws in a bracket located under end cap


110


. It will be appreciated that mounting plate


174


of the present invention greatly eases the process of mounting panic exit device


100


. Only mounting plate


174


must be held in position on door


4


while marking or drilling the necessary holes. Another advantage of mounting plate


174


is that outside holes


178


and inside holes


179


can be variously configured to match the holes in door


4


from a previously mounted panic exit assembly. Thus, by providing separate mounting plates


174


with a variety of hole patterns, panic exit device


100


of the present invention can replace a variety of other panic exit devices.





FIGS. 9 and 10

disclose the hardware used to mount the panic exit device


100


to a door


4


so that it can engage the strike


118


which is mounted on a door frame


2


. A mounting plate


174


is located on the door by means of a strike locator


190


, as shown in FIG.


8


. The plate


174


is then secured to the door with screws through holes


178


. Fixture


190


is then removed. Tabs


176


on the vertical housing


122


engage slots


172


in the plate


174


. The panic exit device


100


is then rotated into place against the door. A rotatable cylinder


180


can also be mounted in door


4


substantially centered on mounting plate


174


. A shaft extends from cylinder


180


through door


4


and through an aperture in mounting plate


174


and engages cam


182


by extending through the cruciform aperture of cam


182


. Upon rotation of lock cylinder


180


, cam


182


is rotated into and out of engagement with the release mechanism of exit device


100


and actuates exit device


100


into and out of engagement with strike


118


from an opposite side of door


4


. Mounting of the panic exit device


100


is completed by installing screws in a bracket located under end cap


110


. It will be appreciated that the mounting plate


174


of the present invention greatly eases the process of mounting the panic exit device


100


. Only the mounting plate


174


must be held in position on the door while drilling the necessary holes. Another advantage ofthe mounting plate


174


is that its holes


178


can be configured to match the holes in a door from a previously mounted panic exit assembly. Thus, by providing separate mounting plates


174


with a variety of hole patterns, the panic exit device of the present invention can replace a variety of other panic exit devices.





FIGS. 11

to


14


illustrate the use of the locking mechanism to actuate vertical rods. This style of panic exit is used primarily on double doors with a strike in the header, and a strike in the floor. In

FIG. 11

, only a single door


4


is shown. A push pad actuator


106


is shown mounted to the door along with a dogging mechanism


112


, case filler


108


, and an end cap


110


. These elements operate as described above. A center case mechanism


200


under cover


212


is used to translate the motion of the Push pad


106


to a pair of vertical rods


202


,


204


. Rod


204


controls a latching mechanism


208


and a latch


210


. Latching mechanism


208


is well known in art. As vertical rod


204


moves upward, latching mechanism


208


operates to translate the upward motion into a retraction of latch


210


. Rod


202


controls the translation of a peg


206


. Through cooperation of translating vertical rods


202


and


204


and latching mechanism


208


, when push pad actuator


106


is pushed, both peg


206


and latch


210


are retracted so that the door may freely open. Of course, either rod could control any fashion of latch including a mechanism similar to that described in FIG.


3


.





FIGS. 12

,


13




a


,


13




b


,


13




c


, and


13




d


show the internal workings of the center case mechanism


200


and the pivotal deadlock lever


216


. The mechanism


200


has a frame


218


. A first linkage


220


is coupled to the action rod under the push pad


106


. The action rod translates the first linkage


220


in the direction shown by arrow A. Motion of the first linkage translates a pair of lifting mechanisms


214


, shown in

FIG. 13



a


. The lifting mechanisms


214


have a bent surface which impacts surface


216




a


against a pivotal deadlocking lever


216


. The motion of the lifting mechanism


214


moves the deadlocking lever out of engagement with the rod


202


. As the first linkage moves, so do the lifting mechanisms, until, as shown in

FIG. 13



d


, the rods


202


,


204


are raised to the fullest extent required from center case mechanism


200


. The deadlocking lever


216


has a notch


216




b


that engages end of the rod


202


. This prevents the rods from movement due to external forces such as prying pin


206


from below.




The placement of deadlocking levers


216


in the center case mechanism


200


allows the center case mechanism to replace the deadlocking levers that are usually present in the prior art at the bottom of the door frame, resulting in a simpler, cheaper door frame which is more easily ADA approved and more visually appealing.





FIGS. 14



a


and


14




b


illustrate the transfer of movement from horizontal to vertical of the rods


202


,


204


. First linkage


220


as previously described in association with

FIGS. 12 and 13

, is operatively coupled to coupling cam


222


and when moved in the direction A causes coupling cam


222


to rotate about pin


224


. The rotation of coupling Cam


222


in turn forces the pair of lifting mechanisms


214


to be raised. Similarly, as shown in

FIG. 14



b


, as first linkage


220


is moved in direction B, coupling Cam


222


rotates about pin


224


in the opposite direction allowing lifting mechanism


214


to lower rods


204


and


202


.




Although preferred embodiments of the present invention have been described in the foregoing Detailed Description and illustrated in the accompanying drawings, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substitutions of steps without departing from the spirit of the invention. Accordingly, the present invention is intended to encompass such rearrangements, modifications, and substitutions of steps as fall within the scope of the appended claims.



Claims
  • 1. A universal mounting plate for mounting a panic exit device on a door, said universal mounting plate comprising:a base for abutting to a surface of the door, said base having at least one hole therethrough for receiving a mounting fastener; a stop positioned on said base; and, a mating member connectable to the panic exit device.
  • 2. The universal mounting plate according to claim 1 wherein said stop is an upturned flange of said base.
  • 3. The universal mounting plate according to claim 1 wherein said mating member is an upturned flange of said base and having an aperture therethrough.
  • 4. The universal mounting plate according to claim 1 wherein said mating member is a tab.
  • 5. The universal mounting plate according to claim 1 further including a cam rotatably mounted to said base for engaging and operating the release mechanism of the panic exit device.
  • 6. A panic exit device installation system, comprising:a mounting plate including a base for abutting to a surface of the door, said base having at least one hole therethrough for receiving a mounting fastener, a stop positioned at one side of said planar member, and a first mating member for receiving an opposite mating member of the panic exit device; and a locator including a right-angle member having a plurality of locating holes, said plurality of holes arranged in a selective predetermined pattern for mounting a strike in a predetermined spatial relationship to said mounting plate, and further including a second mating member mating with said first mating member of said mounting plate.
  • 7. The installation system according to claim 6 wherein said stop is an upturned flange of said base.
  • 8. The installation system according to claim 6 wherein said first mating member is an upturned flange of said base and has an aperture therethrough, and wherein said second mating member is a tab received in said aperture.
  • 9. The installation system according to claim 6 wherein said first mating member is a tab, and wherein said second mating member is a flange having an aperture therethrough, said tab received in said aperture.
  • 10. A method of mounting a panic exit device on a door, said method comprising:providing a mounting plate including a base for abutting to a surface of the door, said base having at least one hole therethrough for receiving a mounting fastener, a stop positioned at one side of said planar member, and a first mating member for receiving an opposite mating member of the panic exit device; providing a locator including a right-angle member having a plurality of locating holes, said plurality of holes arranged in a selective predetermined pattern for mounting a strike in a predetermined spatial relationship to said mounting plate, and further including a second mating member constructed to mate with said first mating member of said mounting plate; positioning the locator against a door and doorjamb corresponding to a desired position of the panic exit device; abutting said mounting plate to a surface of the door and engaging said first mating member with said second mating member; producing mounting holes in one or both of the door and mounting plate for affixing the mounting plate to the door; removing the locator from the door; fastening the mounting plate to the door; providing a panic exit device, the exit device having a third mating member engageable with the first mating member; engaging the third mating member and the panic exit device with the first mating member and mounting plate.
Parent Case Info

This application is a divisional application of U.S. Pat. App. Ser. No. 09/056,261, filed Apr. 7, 1998 U.S. Pat. No. 6,009,732, which is incorporated by reference for all purposes into this application.

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