Patent Application
20230015058
The present invention relates to a container for holding a pourable food product, comprising a paper-based or paperboard-based laminate sheet material. In particular, the invention relates to such a container comprising an opening device or closure for dispensing and/or accessing the food product. The invention also relates to methods for producing such a container and to a container pre-cursors for such a container.
Within the art of paperboard-based packaging, it is known to produce a blank and fold and assemble the blank to produce a container. The container may then be utilised to hold a pourable food product, e.g. a liquid, e.g. dairy products, such as milk or yoghurt, or juices.
The blank is typically produced from a laminate packaging material, which typically comprises a multi-ply paperboard sheet on which is laminated one or a plurality of barrier layers for holding the food product and/or prevent migration of air and flavours through the paperboard. A barrier layer may typically comprise a polyethylene or an aluminium layer.
A method of producing the blank from the laminate packaging material typically comprises the steps of cutting the laminate packaging material to a predefined shape, and a method of producing the container from the blank typically comprises the step of folding the blank along predefined folding lines to produce the container.
The blank may be provided with crease lines in the laminate packaging material to aid folding of the blank along the folding lines. A crease line, or crease, may be defined as an embossed or impressed depression on one side of the laminate packaging material with a corresponding raised ridge or welt, also referred to as the bead, on the other side forming a line along which the laminate packaging material is structurally weakened and along which the laminate packaging material will bend or fold when pressure is applied.
Blanks may be produced in a converting process in which the blanks are cut from a web made from the laminate material having substantially parallel and rectilinear lateral boundary edges. The converting process typically comprises feeding the web of laminate material through one or a plurality of nips formed between a pair of cutting and/or creasing rollers to produce the blanks cut from the web and formed with creases lines for subsequent folding and/or with cuts and/or with holes, e.g. for fitting a closure to the blank material when a container is produced therefrom.
The layout of the blank patter on the web is known as a “nesting pattern”. A nesting pattern is not a physical pattern that is visible on the web but a pattern that illustrates how the blanks are intended to be cut from the web and/or how the blanks are impressed. In other words, the nesting pattern illustrates the layout of the blanks on the web and, consequently, how the available web material is utilised.
The container may be provided with an opening device or closure allowing a consumer to open the container to access the food product. The opening device may be reclosable allowing the consumer to reclose the container, sealingly or non-sealingly, once the container has been opened. Alternatively, the opening device may not be reclosed once opened. A commonly used opening devices comprise a patch defined by a small sheet of heat-seal plastic material which is heat sealed to the inside surface of a packaging material covering a hole in the packaging material; and a pull-off tab applied to the opposite side of the packaging material and heat sealed to the patch. The tab and patch adhere to each other, so that, when the tab is pulled off, the portion of the patch heat sealed to it is also removed to uncover the hole. This configuration is sometime referred to as a pre-laminated hole (PLH). Whereas this configuration may provide an acceptable opening device, there is a general need to improve upon known opening devices or closures, especially with the aim of providing a more enjoyable drinking experience when drinking directly from the container.
Within the art of paperboard-based containers, there is known to provide an extended top panel area of the container by folding down a top-fin onto the top panel at an off-centre position. The extended top panel area thus obtained can be used to provide the container with an enlarged opening device or closure. Such containers are known, for example, from EP2392517A1 and US20190106239A1. Although positioned of-centre, the folded-down top-fin extending across the top panel will still restrict usage of the top panel.
US6182887B1 shows a container having an extended top panel produced by sealing the top panel and a rear wall of the container to one another at a sealing region that is coextensive with a top fin. Consequently, the top fin extends from the top panel in the plane of the rear wall, thus making essentially the whole top panel available for usage, e.g. positioning of an opening device or closure. However, the extending top-fin may still restrict access to the top panel. For example, a top-fin extending from the top panel in the plane of the rear wall may make it difficult for a consumer to drink directly from the container.
With the abovementioned challenges and known solutions in mind, and according to a first example aspect, the present disclosure provides a paper-based or paperboard-based container for holding a pourable food product, comprising:
Consequently, instead of the top sealing region, or top-fin, being folded onto and attached to the top panel of the container, as is common in prior art containers, the top-fin, or top sealing region, is folded onto the wall portion comprising the longitudinal sealing band, i.e. the longitudinal seam running from the bottom to the top of the container. This leaves the top panel free or substantially free from sealing structures since the section of the longitudinal sealing band extending into the top sealing region will also be folded onto the wall portion and, consequently, will not extend onto the top panel. Such sealing structures may comprise permanently sealing structures such as welded, glued or otherwise permanently joined seams where panels of the laminate sheet material are permanently joined to each other. This allows the top panel to be utilised in an efficient manner. For example, an opening device or a top closure can be positioned anywhere on the top panel since there will be no sealing structure to consider. Also, folding the top sealing region down onto the side wall portion comprising the longitudinal sealing band and attaching the sealing region thereto will give a consumer unrestricted access to the opening device or closure for accessing or dispensing the food product in an easy manner.
The container may advantageously comprise gusset panels which are folded onto each other underneath the top panel when the container is formed, allowing the top sealing region, in its entirety, to be folded down onto and attached to the wall section(s) comprising the longitudinal sealing band. In other words, the entire top sealing region may advantageously be folded onto said at least one of the wall sections comprising the longitudinal sealing band and attached thereto. The top sealing region may typically be formed by a top sealing band, and the whole top sealing band may be folded down onto and attached to the wall section(s) comprising the longitudinal sealing band.
The container may comprise an opening device or a closure being arranged in the top panel for dispensing and/or allowing access to the food product. The opening device may be reclosable, allowing the container to be reclosed after a first opening.
The container may be made from a paper-based or paperboard-based laminate sheet material comprising a multi-ply paperboard sheet on which is laminated one or a plurality of barrier layers for holding the food product and/or prevent migration of air and flavours through the paperboard sheet.
The top sealing region may be planar or substantially planar and arranged parallel or substantially parallel to said at least one of the wall sections comprising the longitudinal sealing band.
The top panel and the top sealing region may share a common border forming a top edge of the container.
The top edge may be rectilinear or substantially rectilinear and arranged parallel or substantially parallel to the bottom portion.
An opening device or a closure may be arranged in the top panel for dispensing and/or accessing the food product. The opening device or closure, in contrast to the above-mentioned sealing structures, including the top sealing region and the longitudinal sealing band, is not arranged to permanently seal the container but may be opened by a consumer to allow the consumer to dispense or access the food product.
The opening device or closure may comprise an opening being arranged adjacent said top edge.
The opening may be arranged at an orthogonal distance of between 1 mm to 10 mm from the top edge.
The top panel may be planar or substantially planar. The wall section or wall sections comprising the longitudinal sealing band may also be planar or substantially planar and the top panel may form an angle to said wall section or wall sections that is of any one of: within the range of 10 degrees to 90 degrees; within the range of 30 degrees to 80 degrees, within the range of 45 degrees to 75 degrees; and 60 degrees.
The top sealing region may comprise a plurality of sealed sealing band panels, all of which may be arranged parallel or substantially parallel and/or coplanar or substantially coplanar in the container.
The sealing band panels may comprise a central sealing band panel extending over the wall section or the wall sections comprising the longitudinal sealing band and having a longitudinal extent being any one of: at least 15 mm, at least 20 mm and at least 30 mm.
According to a second example aspect, the present disclosure provides a paper-based or paperboard-based sleeve for producing the container according to the first example aspect.
According to a third example aspect, the present disclosure provides a paper-based or paperboard-based blank for producing the sleeve according to the second example aspect.
The blank may be mirror-symmetric about a longitudinal central axis of the blank.
The blank may comprise first and second rectilinear or substantially rectilinear and parallel or substantially parallel boundary edges forming lateral or longitudinal boundary edges of the blank. The blank may also comprise a third rectilinear or substantially rectilinear boundary edge extending orthogonally or substantially orthogonally between the lateral boundary edges and forming a bottom boundary edge of the blank. Further, the blank may comprise a fourth, non-rectilinear boundary edge extending between the lateral boundary edges and forming a top boundary edge of the blank.
The blank may comprise a top region having a top crease line pattern and being configured to form said top portion of the container. The top region may comprise a top panel and gusset panels configured to be folded onto each other underneath the top panel when a container is formed from the blank.
The top boundary edge may be mirror-symmetric about a longitudinal central axis of the blank.
The top boundary edge may comprise a plurality of individually rectilinear top boundary edge sections.
According to a fourth example aspect, the present disclosure provides a method of producing a paper-based or paperboard-based container for holding a pourable food product comprising the steps of:
The method may comprise forming a top portion of the container by folding gusset panels of the laminate sheet material onto each other underneath a top panel of the laminate sheet material. The method may further comprises arranging an opening device or a closure for dispensing or accessing the food product in the top portion. The opening device may be reclosable, thus allowing the container to be reclosed after a first opening.
The method may comprise the steps of:
Alternatively, the step of top-sealing the proto-container at a top sealing region may produce a top-sealed but open-bottom proto-container, and the method may comprise the steps of:
Consequently, instead of filling the proto-container from the top-side, the method may comprise filling the proto-container from the bottom-side.
The method may comprise a step of providing the top panel of the container free from sealing structures. Such sealing structures may comprise permanently sealing structures such as welded, glued or otherwise permanently joined seams where panels of the laminate sheet material are permanently joined to each other.
The method may comprise arranging the top sealing region planar or substantially planar and parallel or substantially parallel to said at least one of the wall sections comprising the longitudinal sealing band.
The method may comprise arranging the top panel and the top sealing region such that they share a common border forming a top edge of the container.
The method may comprise a step of arranging the top edge rectilinear or substantially rectilinear and the step of arranging the top edge parallel or substantially parallel to a planar or substantially planar bottom portion of the container.
The method may comprise a step of arranging the opening device or a closure for dispensing or accessing the food product in the top panel of the container.
The method may comprise a step of arranging an opening of the opening device or closure adjacent said top edge forming a border between the top panel and the top sealing region.
The method may comprise a step of arranging the opening at an orthogonal distance of between 1 mm to 10 mm from the top edge.
The method may comprise a step of arranging the top panel planar or substantially planar. The method may also comprise a step of arranging the wall section or wall sections comprising the longitudinal sealing band planar or substantially planar, and a step of arranging the top panel at an angle to said wall section or wall sections that is of any one of: within the range of 10 degrees to 90 degrees; within the range of 30 degrees to 80 degrees, within the range of 45 degrees to 75 degrees; and 60 degrees.
The step of top-sealing the proto-container at the top sealing region may comprise a sub-step of sealing a plurality of sealing band panels to each other. This sub-step may comprise arranging the sealed sealing band panels parallel or substantially parallel and/or coplanar or substantially coplanar in the container. This sub-step may comprise arranging a central sealing band panel of said sealing band panels such that it extends over the wall section or the wall sections comprising the longitudinal sealing band and has a longitudinal extent being any one of: at least 15 mm, at least 20 mm and at least 30 mm.
According to a fifth example aspect, the present disclosure provides a container for holding a pourable food product comprising a paper-based or paperboard-based laminate sheet material forming:
The container may comprise a barrier arranged in the top panel for providing a seal in an opening in the top panel, and an opening device or closure being arranged for breaking the seal during a first opening of the container and dispensing and/or accessing the food product. The top sealing region is folded onto at least one of the wall sections and is attached thereto.
The opening device or closure may comprise:
The second sheet may be manually operable from a closed position, in which the second sheet covers the through-opening, to an open position, in which the second sheet exposes the through-opening and allows the pourable food product to be dispensed through or accessed via the through-opening.
Consequently, instead of top sealing region being folded onto the top panel of the container, or extending from the top panel forming a top-fin, as is the case in prior art containers, the present top sealing region is, in its entirety, folded down onto one or a plurality of the wall portion. This leaves the top panel free from top sealing structures and allows for free positioning of the dispenser seal structure and the opening device or closure. Also, since the section of the longitudinal sealing band extending into the top sealing region will also be folded onto the wall portion or portions, the longitudinal sealing band will also not extend onto the top panel.
After the first opening, the second sheet may be manually operable from the open position to the closed position to reclose the through-opening.
The first sheet may extend over at least a part section of the top sealing region and be attached thereto.
The first sheet may comprise a drinking surface extending from the through-opening to a distance from the through-opening of any one of: at least at 20 mm; at least 25 mm; and at least 30 mm. The drinking surface may into over the top sealing region.
The top panel and the top sealing region may share a common border which forms an uppermost border of the top panel and a top edge of the container, and the first sheet may extend over said top edge.
The through-opening may be positioned within 2-10 mm from said uppermost border of the top panel.
The first sheet and the second sheet may each comprise a first transversal edge positioned at or adjacent a lowermost border of the top panel.
The first sheet may comprise a second transversal edge which is positioned at or adjacent a lowermost border of the top sealing region.
An outside surface of the first sheet and/or an inside surface of the second sheet may comprise an adhesive. The inside surface of the second sheet may comprise, in a region facing the through-opening when the second sheet is in the closed position, a region of reduced adhesiveness.
The barrier may comprise any one of:
According to a sixth example aspect, the present disclosure provides a method of producing paper or paperboard-based blanks for producing a container for holding a pourable food product, each blank comprising:
wherein the method comprises the steps of:
According to a seventh example aspect, the present disclosure provides a nesting pattern for producing paper or paperboard-based blanks from a web of laminate material, each blank comprising:
The nesting pattern comprises a first row and a second row of blank patterns arranged side by side with the first boundary edge of one blank pattern adjoining the second boundary edge of a neighbouring blank pattern, and the fourth boundary edge of the blank patterns of the first row adjoining the fourth boundary edge of the blank patterns of the second row.
The fourth boundary edges may form a non-rectilinear line displaying a two-fold rotational symmetry with respect to a centre located on said line.
Above-discussed preferred and/or optional features of each aspect of the invention may be used, alone or in appropriate combination, in the other aspects of the invention.
Following drawings are appended to facilitate the understanding of the invention:
It should be understood that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
In the drawings, like reference numerals have been used to indicate common parts, elements or features unless otherwise explicitly stated or implicitly understood by the context.
In the following, specific embodiments of a blank and a container produced therefrom will be described in more detail with reference to the drawings. However, it is specifically intended that the invention as defined in the following claims is not limited to the embodiments and illustrations contained herein but includes modified forms of the embodiments including portions of the embodiments and combinations of elements of different embodiments as come within the scope of the claims.
The blank 10 can comprise several layers of different materials, for example paper, paperboard, plastic or metal, in particular aluminium. Typically, the blank 10 may be made from a paper-based or paperboard-based laminate sheet material comprising a multi-ply paperboard sheet on which is laminated one or a plurality of barrier layers for holding the food product and/or prevent migration of air and flavours through the paperboard sheet.
The blank 10 has several crease or fold lines which are intended to facilitate the folding of the blank 10 when produced to form a container and which divide the blank 10 into several regions and sub-regions.
The blank 10 comprises rectilinear or substantially rectilinear first 12 and second 14 boundary edges which are parallel or substantially parallel to a longitudinal direction L of the blank 10. The boundary edges 12 and 14 are parallel or substantially parallel, of equal or substantially equal length and form lateral boundary edges of the blank 10.
A central axis Ca of the blank 10 extends parallel to the longitudinal direction L equidistant from the lateral boundary edges 12 and 14.
The blank 10 also comprises a rectilinear or substantially rectilinear third boundary edge 16 which is parallel or substantially parallel to a transversal direction T of the blank 10 extending perpendicular to the longitudinal direction L. The boundary edge 16 extends between first, bottom endpoints 18, 20 of the lateral boundary edges 12, 14 and forms a bottom boundary edge of the blank 10.
The blank 10 further comprises a fourth boundary edge 22 extending between second, top endpoints 24, 26 of the lateral boundary edges 12, 14 and forming a top boundary edge of the blank 10.
The bottom endpoints 18 and 20 form bottom corner points of the blank 10 and the top endpoints 24 and 26 form top corner points. Since the lateral boundary edges 12 and 14 are parallel or substantially parallel, and since the bottom boundary edge 16 is perpendicular or substantially perpendicular to the lateral boundary edges 12, 14, the corner points 18, 20, 24, 26 define a rectangular or substantially rectangular shape. In contrast to the bottom boundary edge 16, however, the top boundary edge 22 is non-rectilinear and extend beyond the rectangular shape defined by the corner points 18, 20, 24, 26.
The top boundary edge 22 comprises a plurality of individually rectilinear or substantially rectilinear sections 22a-22i.
The top boundary edge sections 22a and 22i are colinear or substantially colinear and extend, starting from the top corner points 24 and 26, respectively, parallel or substantially parallel to the transversal direction T, i.e. parallel or substantially parallel to the bottom boundary edge 16. The edge sections 22a and 22i are of equal or substantially equal length. The edge sections 22b and 22h extend from edges sections 22a and 22i, respectively, and angle away from the bottom boundary edge 16. The edge sections 22b and 22h form an angle of approximately 45 degrees to the transversal direction T. The edge sections 22c and 22g extend from edges sections 22b and 22i, respectively, and form an angle of approximately 20 degrees to the transversal direction T. The edge sections 22d and 22f extend from edges sections 22c and 22g, respectively, and form an angle of approximately 45 degrees to the transversal direction T. The edge section 22e, finally, extends between edge sections 22d and 22f parallel or substantially parallel to the transversal direction T, i.e. parallel or substantially parallel to the bottom boundary edge 16. However, due to the inclined orientations of edge sections 22b-22d and 22f-22h, edge section 22e is arranged further from the bottom boundary edge 16 than are the edge sections 22a and 22i.
The top boundary edge 22 is reflection-symmetric about the central axis Ca. In other words, using the central axis Ca as an axis of symmetry, the sections of the top boundary edge 22 located on one side of the central axis Ca is mirrored by the corresponding sections located on the other side. Consequently, edge sections 22a, 22b, 22c and 22d are mirrored by edge sections 22i, 22h, 22g and 22f, respectively, and the central axis Ca run centrally through the edge section 22e.
The blank 10 comprises first 28 and second 30 crease lines, each extending across the blank 10, i.e. between the lateral boundary edges 12, 14. The crease lines 28 and 30 divide the blank 10 into:
The crease line 28 is rectilinear or substantially rectilinear and extends parallel or substantially parallel to the transversal direction T across the panel 10.
Partitioned from the intermediate region 36 by crease line 28, the bottom region 32 comprises a plurality of rectangular or substantially rectangular bottom panels 40a, 40f and 40k and a plurality of triangular or substantially triangular gusset panels 40b-40e and 40g-40j. The gusset panels 40b-40e and 40g-40j are arranged in two rectangular or substantially rectangular sub-regions arranged in file with the bottom panels 40a, 40f and 40k. When a container is produced from the blank 10, the bottom and gusset panels 40a-40k are configured to be folded to form a substantially planar bottom of the container in a manner which is, as such, known in the art.
The bottom region 32 also comprises a plurality of rectangular or substantially rectangular bottom sealing band panels 38a-38g extending between the lateral boundary edges 12, 14. The sealing band panels 38a-38g are partitioned, in the transversal direction T, by longitudinal or substantially longitudinal crease lines. The sealing band panels 38a-38g form a bottom sealing band 38 that extends along the bottom boundary edge 16 and is partitioned from the bottom and gusset panels 40a-40k by a rectilinear or substantially rectilinear crease line 42 extending across the blank 10 parallel or substantially parallel to the transversal direction T. When a container is produced from the blank 10, the sealing band panels 38a-38g are configured to be sealed to each other to form a bottom seal of the container in a manner which is, as such, known in the art.
Turning now to the top region 34 of the blank 10, the crease line 30 comprises a plurality of crease line sections 30a-30e, of which crease line sections 30a, 30b, 20d and 30e are individually rectilinear or substantially rectilinear and crease line section 30c is curvilinear. The crease line sections 30a and 30e are colinear or substantially colinear and extend, starting from lateral boundary edges 12 and 14, respectively, parallel or substantially parallel to the transversal direction T, i.e. parallel or substantially parallel to the edge sections 22a and 22i. The crease line sections 30a and 30e are of equal or substantially equal length. The crease line sections 30b and 30d extend from crease line sections 30a and 30e, respectively, and angle towards the bottom boundary edge 16. The crease line sections 30b and 30d form an angle of approximately 30 degrees to the transversal direction T. Crease line sections 30b and 30d are of equal or substantially equal length. Finally, crease line section 30c extends between crease line sections 30b and 30d and has a convex side facing the intermediate region 36.
Similar to the top boundary edge 22, the crease line 30 is reflection-symmetric about the central axis Ca. In other words, using the central axis Ca as an axis of symmetry, the sections of the crease line 30 located on one side of the central axis Ca is mirrored by the corresponding sections located on the other side. Consequently, crease line sections 30a and 30b are mirrored by crease line sections 30e and 30d, respectively, and the central axis Ca run centrally through the crease line section 30c.
Partitioned from the intermediate region 36 by crease line 30, the top region 34 comprises triangular or substantially triangular gusset panels 44a and 44b arranged on one side of the central axis Ca and corresponding triangular or substantially triangular gusset panels 44c and 44d, partitioned by a rectilinear or substantially rectilinear crease line 48, arranged on the other side. The gusset panels 44a and 44b are partitioned by a rectilinear or substantially rectilinear crease line 46. The gusset panels 44c and 44d are partitioned by a rectilinear or substantially rectilinear crease line 48. Crease line 46 connects to crease line 30 at the intersection of crease line sections 30b and 30c, and crease line 48 connects to crease line 30 at the intersection of crease line sections 30d and 30e. Gusset panels 44a and 44b are equilateral and configured to be folded onto each other when the blank 10 is folded to form the container. Consequently, gusset panels 44a and 44b are reflection-symmetric with respect to crease line 46, i.e. using crease line 46 as an axis of symmetry. Likewise, gusset panels 44c and 44d are equilateral and reflection-symmetric with respect to crease line 48, thus allowing gusset panels 44c and 44d to be folded onto each other when the container is formed.
Gusset panels 44a and 44c are partitioned from the intermediate region 36 by crease line sections 30b and 30e, respectively.
The top region 34 also comprises a top panel 50 arranged between gusset panels 44b and 44d. Top panel 50 is partitioned from gusset panel 44b by a rectilinear or substantially rectilinear crease line 52 and from gusset panel 44d by a rectilinear or substantially rectilinear crease line 54. Crease line 52 connects to crease line 30 at the intersection of crease line sections 30b and 30c, and crease line 54 connects to crease line 30 at the intersection of crease line sections 30d and 30e. Crease lines 52 and 54 are not perfectly parallel to the central axis Ca but converge slightly when moving along the crease lines 52 and 54 towards the intermediate region 36. Crease lines 52 and 54 form an angle to the central axis Ca of approximately 3 degrees.
The top panel 50 is partitioned from the intermediate region 36 by crease line 30c. Consequently, the bottom boundary of the top panel 50, i.e. the boundary of the top panel 50 facing the intermediate region 36, is convex.
The gusset panels 44a-44d and the top panel 50 are arranged reflection-symmetric or substantially reflection-symmetric about the central axis Ca. In other words, using the central axis Ca as an axis of symmetry, gusset panels 44a and 44b are mirrored by gusset panels 44c and 44d, respectively, and the central axis Ca runs centrally through the top panel 50.
The top region 34 further comprises top sealing band panels 56a-56g forming a top sealing band 56 extending along the top boundary edge 22 of the blank 10. When a container is formed from the blank 10, the top sealing band panels 56a-56g are configured to be sealed to each other to form a top seal of the container, as will be discussed in more detail later in the disclosure.
Sealing band panel 56a extends from lateral boundary edge 12 and runs between crease line section 30a and boundary edge section 22a. In a corresponding manner, sealing band panel 56g extends from lateral boundary edge 14 and runs between crease line section 30e and boundary edge section 22i.
Sealing band panel 56b extends from sealing band panel 56a and runs between gusset panel 44a and boundary edge section 22b. In a corresponding manner, sealing band panel 56f extends from sealing band panel 56g and runs between gusset panel 44c and boundary edge section 22h. Sealing band panel 56b is partitioned from gusset panel 44a by a rectilinear or substantially rectilinear crease line section 58a and from the neighbouring sealing band panel 56a by a rectilinear or substantially rectilinear crease line 60. Crease line 60 extends between the intersection of boundary edge sections 22a and 22b and the intersection of crease line sections 30a and 30b. Crease line 60 forms an angle of approximately 15 degrees to the longitudinal direction L. Crease line section 58a forms an angle of approximately 30 degrees to the longitudinal direction L. Sealing band panel 56f is partitioned from gusset panel 44c by a rectilinear or substantially rectilinear crease line section 58e and from the neighbouring sealing band panel 56g by a rectilinear or substantially rectilinear crease line 70. Crease line 70 extends between the intersection of boundary edge sections 22i and 22h and the intersection of crease line sections 30e and 30d. As crease line 60, crease line 70 forms an angle of approximately 15 degrees to the longitudinal direction L but angled in the opposite direction as compared to crease line 60. Crease line section 58e forms an angle of approximately 30 degrees to the longitudinal direction L but angled in the opposite direction as compared to crease line section 58a.
Sealing band panel 56c extends from sealing band panel 56b and runs between gusset panel 44b and the combined extent of boundary edge sections 22c and 22d. In a corresponding manner, sealing band panel 56e extends from sealing band panel 56f and runs between gusset panel 44d and the combined extent of boundary edge sections 22g and 22f. Sealing band panel 56c is partitioned from gusset panel 44b by a rectilinear or substantially rectilinear crease line section 58b and from the neighbouring sealing band panel 56b by a rectilinear or substantially rectilinear crease line 62. Crease line 62 extends between the intersection of boundary edge sections 22b and 22c and the intersection of crease line sections 58a and 58b. Crease lines 62 and 46 are collinear or substantially collinear and form an angle of approximately 25 degrees to the longitudinal direction L. Crease line section 58b forms an angle of approximately 85 degrees to the longitudinal direction L. Sealing band panel 56e is partitioned from gusset panel 44d by a rectilinear or substantially rectilinear crease line section 58d and from the neighbouring sealing band panel 56f by a rectilinear or substantially rectilinear crease line 68. Crease line 68 extends between the intersection of boundary edge sections 22h and 22 g and the intersection of crease line sections 58e and 58d. Crease lines 68 and 48 are collinear or substantially collinear and form an angle of approximately 25 degrees to the longitudinal direction L but angled in the opposite direction as compared to crease lines 62 and 46. Crease line section 58d forms an angle of approximately 85 degrees to the longitudinal direction L but angled in the opposite direction as compared to crease line section 58b.
Finally, sealing band panel 56d extends between sealing band panels 56c and 56e and runs between top panel 50 and boundary edge section 22e. Sealing band panel 56d is partitioned from top panel 50 by a rectilinear or substantially rectilinear crease line section 58c and from the neighbouring sealing band panels 56c and 56e by rectilinear or substantially rectilinear crease lines 64 and 66, respectively. Crease line 64 is parallel or substantially parallel to the longitudinal direction L and extends between the intersection of boundary edge sections 22d and 22e and the intersection of crease line sections 58b and 58c. Crease line 66 is also parallel or substantially parallel to the longitudinal direction L but extends between the intersection of boundary edge sections 22f and 22e and the intersection of crease line sections 58d and 58c. Crease line section 58c and boundary edge section 22e are parallel or substantially parallel.
The sealing band 56 is reflection-symmetric about the central axis Ca. In other words, using the central axis Ca as an axis of symmetry, sealing band panels 56a, 56b, 56c are mirrored by sealing band panels 56g, 56f, 56e, respectively, and the central axis Ca runs centrally through sealing band panel 56d.
The top panel 50 comprises a removable section 72 delimited by a loop of weakness 74 allowing section 72 to be removed from the container formed from the blank 10 when the container is initially opened. This opening action will be discussed in more detail later in the disclosure. The loop of weakness 74 may, for example, be a so-called “half-cut”, i.e. a cut made partially through the laminated substrate of the blank 10 from the outside surface thereof leaving one or a plurality of inner layers of the laminated substrate intact to provide, prior to a first opening of the container produced from the blank 10, an uninterrupted barrier against a food product to be contained in the container.
Turning now to the intermediate region 36 of the blank 10, this region comprises panels 76a-76e partitioned by crease lines 82a-82d.
Panel 76c is configured to form a front wall panel of a container produced from the blank 10. Neighbouring panel 76c, the intermediate region 36 comprises panels 76b and 76d which are configured to form side wall panels of the produced container. The panel 76c is partitioned from the panel 76d by a rectilinear or substantially rectilinear crease line 82c and from panel 76b by a rectilinear or substantially rectilinear crease line 82b.
The intermediate region 36 further comprises panel 76a neighbouring panel 76b and a fifth panel 76e neighbouring panel 76d. Panels 76a and 76e are configured to form rear wall panel sections of the produced container. Panel 76a is partitioned from panel 76b by a rectilinear or substantially rectilinear crease line 82a and panel 76e is partitioned from panel 76d by a rectilinear or substantially rectilinear crease line 82d.
Crease line 82c extends between crease line 28 and the intersection of crease line sections 30c and 30d. Crease line 82b extends between crease line 28 and the intersection of crease line sections 30b and 30c. Starting from the top region 34 and moving towards the bottom region 32, crease lines 82b and 83c converge. Consequently, the width of panel 76c, i.e. the distance between the crease lines 76c and 76d in the traversal direction T, continuously decreases when moving from the top region 34 to the bottom region 32. Using the central axis Ca as an axis of symmetry, crease line 82b is mirrored by crease line 82c and both crease lines 82b and 82c form an angle to the central axis Ca of approximately 2 degrees, although diverging from the central axis Ca in opposite directions.
Crease line 82a extends between crease line 28 and the intersection of crease line sections 30a and 30b. Starting from the top region 34 and moving towards the bottom region 32, crease lines 82a and 82b diverge. Consequently, the width of panel 76b increases continuously when moving from the top region 34 to the bottom region 32. Crease line 82d extends between crease line 28 and the intersection of crease line sections 30d and 30e. Starting from the top region 34 and moving towards the bottom region 32, crease lines 82d and 82c diverge. Consequently, similar to panel 76b, the width of panel 76d increases continuously when moving from the top region 34 to the bottom region 32. Crease lines 82a and 82d both form an angle to the central axis Ca of approximately 3 degrees, although diverging from the central axis Ca in opposite directions. Consequently, using the central axis Ca as an axis of symmetry, panel 76b is mirrored by panel 76d.
The blank 10 also comprises two rectilinear or substantially rectilinear crease lines 92 and 94 extending over the whole length of the blank 10, i.e. between the bottom boundary edge 16 and the top boundary edge 22, parallel or substantially parallel to the central axis Ca. Crease lines 92 and 94 extend centrally or substantially centrally in panels 76b and 76d, respectively, and, consequently, divide panels 76b and 76d into two panel sections 76b-I, 76b-II and 76d-I, 76d-II, respectively. Also, in the bottom region 32, the crease lines 92 and 94 extend centrally or substantially centrally in the gusset panel sub-regions formed by gusset panels 40b-40e and 40g-40j, respectively.
The sleeve 63 is created from the blank 10 by folding the blank 10 along the two crease lines 92 and 94, bringing panel 76e to overlap panel 76a. In the overlapping region, panels 76a and 76e are then sealed to one another, e.g. welded together, to form a longitudinal sealing band 14 forming a planar or substantially planar rear wall section. The sleeve 96 thus obtains a circumferential structure, closed in the circumferential direction, with an opening in the region of the bottom boundary edge 16 and with an opening in the region of the top boundary edge 22. The lateral boundary edge ending up inside the sleeve, i.e. boundary edge 12 in this case, is covered, either prior to folding the blank 10 along the crease lines 92 and 94 or after the overlapping regions of panels 76a and 76e have been connected to one another. The covering of the open cut edge of the composite material has the purpose of preventing any contact between the contents of the container and this layer, in particular the paper or paperboard layer contained therein. As is known in the art, the covering of the cut edge can be achieved by stripping composite layers from the edge and folding a remaining, impermeable layer over the edge. Alternatively, as is also known in the art, a strip of sealing material (not shown) can be applied over the lateral boundary edge ending up inside the sleeve.
In the front view (
Next, the bottom region of the erected sleeve is folded and sealed. This involves bringing the bottom sealing band panels 38f and 38b into sealing engagement with sealing band panels 38e and 38c, respectively, and bringing bottom sealing band panels 38g and 38s into sealing engagement with sealing band panel 38d. The sealing engagement may be effectuated by welding in a manner which is, as such, known in the art. Folding and sealing the bottom region also involves folding gusset panels 40j and 40g inwards onto gusset panels 40i and 40h, respectively, and folding corresponding gusset panels 40b and 40e inwards onto gusset panels 40d and 40c, respectively. It further involves folding down the now sealed sealing band onto bottom panel 40f and gusset panels 40e and 40g and connecting the sealing band thereto, e.g. by welding, and, finally, folding in lugs formed by the previously folded gusset panels, thus arriving at the sealed and substantially planar configuration illustrated in
Erecting and bottom sealing the sleeve may be effectuated in a packaging machine (not shown), where the sleeve 96 may be supplied from a magazine and erected on a mandrel. The bottom region may be formed and sealed on the mandrel and the proto-container, i.e. the partially-formed container as shown in
The filled and partially-formed container may then be conveyed to a top-folding and sealing station for folding and sealing the top region.
When folding the top region, the slanted top panels 44c and 44d are pushed inward at crease line 48 to fold panel 44d over panel 44c and to fold panel 56e over 56f (see
Since the top sealing band panels 56b, 56c, 56e and 56f are pushed inwards when the top seal is formed, the top sealing band panels 56b, 56c, 56e and 56f will be contained between top sealing band panel 56d and the joined top sealing band panel 56g and 56a. Consequently, the folded and sealed sealing band 56 will have a lateral extent corresponding to the lateral extent of the top sealing band panel 56d, thus allowing the whole sealing band 56 to be folded down onto and attached to the rear wall panels 76a and 76e.
Consequently, the folded and sealed sealing band 56 forms a top sealing region that is folded onto and is attached to a rear wall section of the container formed from the rear wall panels 76a and 76e, i.e. the wall section containing the longitudinal sealing band 14. The consequence of this arrangement, as will be discussed in more detail later, is that a top panel of the container 124 (see
A tear-flap may be arranged over and attached to the removable section 72 of the top panel 50 (see
The top portion 104 comprises a top panel 124, formed from panel 50, and a sealing region 126, formed from the sealed sealing band 56, i.e. the folded and sealed top sealing band panels 56a-56g, forming a top seal of the container 100. A slanted side edge 128, formed by crease line 52, defines an intersection of the top panel 124 and the side wall section 108d, and a slanted side edge 130, formed by crease line 54, defines an intersection of the top panel 124 and the side wall section 108b. A front edge 132, formed by crease line section 30c, defines an intersection of the top panel 124 and the front wall section 108a. The container 100 also comprises a rear edge 134, formed by crease line section 58c, corresponding to the intersection of the top panel 124 and the sealing region 126. Consequently, the top panel 124 extends between the top edges 128, 130, 132 and 134.
As previously discussed, the sealing region 126 is folded down onto and attached to the rear wall section 108c, i.e. the wall section formed by the panels 76a and 76e and containing the longitudinal sealing band 14.
The panel 76c has a length LF along the central axis Ca (see
Referring now to
Referring now to
It is to be understood, however, that the container, in principle, can be fitted with any type of opening device or closure known in the art, e.g. an opening device or closure comprising a pour spout and a cap resealably arranged on the pour spout. Alternatively, the opening device or closure may be implemented using so called pre-laminated hole (PLH) technology to provide the uninterrupted barrier. As is known in the art, such technology involves making a through-hole in the blank, i.e. in the paper-based or paperboard-based laminate sheet material of the container, and covering the hole, preferably from the inside surface of the container, with a suitable barrier layer, e.g. a polymer film, which barrier layer is attached to a tear-flap to be removed from the hole together with the tear-flap at a first opening.
The opening 140 is positioned close to the rear edge 134 substantially equidistant from slanted edges 128 and 130. The opening 140 may be arranged at an orthogonal distance D of between 1 mm to 10 mm from the fourth top edge 134. In other words, with reference to
Because to the gusset panels 44a, 44b, 44c, 44d are folded inwards during the top sealing of the container (see
The blank 10' differs from the previously disclosed blank 10 in that the blank 10' comprises two rectilinear or substantially rectilinear crease line sections 30c'-I and 30c'-II instead of the curvilinear crease line 30c of blank 10.
Furthermore, the blank 10' comprises a semi-circular line of weakness 74' instead of the loop of weakness 74 of blank 10, which semi-circular line of weakness 74' defines a panel section 72' arranged to be folded out from the plane of panel 50' during the first opening. Also, the line of weakness 74' is positioned further from the crease line section 58c' than the loop of weakness 74 from crease line section 58c. Similar to the loop of weakness 74 of blank 10, the semi-circular line of weakness 74' may be a so-called “half-cut”, i.e. a cut made partially through the laminated substrate of the blank from the outside surface thereof leaving one or a plurality of inner layers of the laminated substrate intact to provide an uninterrupted barrier against the contained food product.
The blank 10' differs from blank 10 also in that the intermediate region of the blank 10' comprises slanted crease lines 82a'-82g' instead of the substantially longitudinally extending crease lines 82a-82d of blank 10. The slanted crease lines 82a'-82h' partition slanted panels 76a'-76i'.
The blank 10' is otherwise identical to blank 10 and the sleeve 96' (see
Also, instead of being provided with a tear-flap, the carton 100' is provided with an opening device or closure 136' comprising a cap 142' and a pour spout having a flange 144' attached to the top panel 124' above the line of weakness 74'. The opening device or closure 136' is configured to break the line of weakness 74' during a first opening of the container 100' in a manner that is, as such, known in the art. For example, the opening device or closure 136' may comprise a seal-breaking member (not shown) arranged inside the pour spout which is activated during the first opening to push down onto panel section 72' and force the panel section 72' into the container so that an opening in the top panel substrate is created. However, the section 72' will not separate from the rest of the top panel substrate but will remain attached to the same via the uncut substrate region located between the endpoints of the line of weakness 74'.
In the region of the opening 140", the inside surface of the blank 10' is provided with a sheet membrane (not shown) covering the opening 140", thus providing a pre-laminated hole (PLH) configuration forming a barrier separating the opening 140" from the food product prior to a first opening of the container. It is understood, however, that the barrier, instead of being formed by a pre-laminated hole (PLH) configuration, may comprise, as in the embodiment disclosed in
The container 100" comprises an opening device or closure 136" arranged over the opening 140" allowing a consumer to break the PLH barrier, open the container and dispense or access the food product.
The opening device or closure 136" comprises a first sheet 150 and a second sheet 160. The first sheet 150 is attached to the outside surface of the paper-based or paperboard-based laminate sheet material of the container 100". The second sheet 160 is releasably attached to the outside surface of the first sheet 150, allowing the second sheet 160 to be brought from a first position, in which the opening device or closure 136" is closed (see
The first sheet 150 is generally rectangular and extends between longitudinal edges 151, 152 and transversal edges 153, 154 (see
The first sheet 150 comprises a first sheet section 150a that extends over the top panel 124" between the top edge 134" of the container 100" and a region close to the edge 132" (see
In the present embodiment, the width of the first sheet 150 is somewhat smaller than the width of the top panel 124". In other words, the sheet 150 does not extend all the way to the edges 128" and 130" (see
The second sheet 160 is also generally rectangular and extends between longitudinal edges 161, 162 and transversal edges 163, 164 (see
The second sheet 160 comprises a first sheet section 160a which, prior to a first opening of the container 100", extends over the first sheet 150 between the top edge 134" of the container 100" and a region close to the edge 132" (see
The outside surface of the first sheet 150 may comprise an adhesive (indicated by a dotted pattern in
Prior to the first opening of the container 100", the second sheet 160 is attached to the outside surface of the first sheet 150. Also, to ensure that the second sheet 160 is kept flush to the container 100" prior to the first opening, the second sheet 160 may be attached to the side wall section 108c". As stated above, the inside surface of the blank 10' is provided with a sheet membrane (not shown) covering the opening 140" and forming a barrier prior to the first opening. The outside surface of the sheet membrane, which is exposed via the opening 140" and the through-opening 155, is attached to the inside surface of the second sheet 160. However, if the barrier comprises a removable section delimited by a half-cut instead of being formed by a PLH configuration, the inside surface of the second sheet material 160 would instead be attached to the outside surface of the removable section, which is exposed via the through-opening 155 in a similar manner as the PLH membrane.
In order to perform the first opening, a consumer manually grips the transversal edge 164 of the second sheet 160 and pulls the second sheet 160 upward over the top edge 134" and then downwards towards the edge 132", thereby bringing the second sheet 160 to the position shown in
Due to the first sheet 150 extending from the through-opening 155, over the top edge 134" and down onto the sealing region 126" to the region close to the edge 127" (see
According to one embodiment, the second sheet 160 may be configured to allow the consumer to reclose the opening device or closure 136" after the first opening. This may be effectuated by the consumer bringing the second sheet 160 back to its original, first position, and allowing the second sheet 160 to adhere to the first sheet region 150a of the first sheet 150 in the sealing region 126". While this may not necessarily be sufficient to provide a liquid tight seal, it may be sufficient to prevent foreign object from entering the through-opening 155.
At the region of the edges 153 and 163, the first and second sheets 150, 160 may be permanently joined, e.g. heat sealed to each other, thereby ensuring that the second sheet 160 remains attached to the first sheet 150 also after the first opening.
The first sheet 150 may be heat-sealed to the outside surface of the container 100". Alternatively, the first sheet 150 may be permanently attached to the outside surface of the container 100" by other means, e.g. using a suitable adhesive.
The first and second sheets 150, 160 may comprise a polymer sheet, e.g. a sheet comprising a polyethylene layer or a polypropylene layer or both. At least the second sheet 160 may be a laminate sheet, e.g. comprising a plurality of polymer layers and/or a layer comprising cellulose fibres, e.g. a paper layer. In one embodiment, the second sheet 160 may comprise an aluminium layer.
During production of the container 100", the first and second sheets 150 and 160 may be attached to each other to form a sheet aggregate. The sheet aggregate may subsequently be attached to the outside surface of the container laminate sheet material. Alternatively, the first sheet 150 may attached to the outside surface of the container laminate sheet material in a first step and the second sheet 160 may be attached to the first sheet 150 in a second, subsequent step. The sheet aggregate, or the first sheet 150 and subsequently the second sheet 160, may be attached to the container laminate sheet material after the container has been folded, filled and top-sealed. In an alternative embodiment of producing the container 100", the first sheet 150 may be attached to the blank 10" prior to the blank 10" is folded to form the sleeve.
As previously stated, blanks are produced in a converting process in which the blanks are cut from a web of laminate material having substantially parallel and rectilinear lateral boundary edges. The converting process typically comprises feeding the web of laminate material through one or a plurality of nips formed between a pair of cutting and/or creasing rollers to produce blanks cut from the web and formed with creases lines for subsequent folding and/or with cuts and/or with holes, e.g. for fitting a closure to the blank material when a carton is produced therefrom.
As is known in the art, a nesting pattern is not a physical pattern that is visible on the web but a pattern that illustrates how the blanks are intended to be cut from the web and/or how the blanks are impressed. In other words, the nesting pattern illustrates the layout of the blanks on the web and, consequently, how the available web material is utilised.
The nesting pattern 200 shown in
The blanks 10a of the first row 202a are arranged facing the blanks 10b of the second row 202b so that the top boundary edge 22 of the blanks of the first row 202a adjoins the top boundary edge 22 of the blanks of the second row 202b. In the longitudinal direction Lw of the web of laminate material 204, the rows 202a, 202b are offset so that the top boundary edge section 22e of the blanks of the first row 202a adjoins the top boundary edge sections 22a and 22i of the blanks of the second row 202b and vice-versa (see
In each row 202a, 202b, the bottom boundary edges 16 are arranged substantially parallel to the lateral boundary edges 204a, 204b of the web 204, either substantially colinear the lateral boundary edges of the web 204 or within a small distance from the lateral boundary edges of the web 204, e.g. within 1 mm to 5 mm from the lateral boundary edges 204a, 204b. This will provide a nesting pattern allowing substantially the whole area of web 204 to be covered with no or very little web material being wasted. Consequently, the disclosed nesting pattern is very effective in that substantially all available web material is utilised to form blanks.
In the nesting pattern 200, the fourth boundary edges 22 form a non-rectilinear line 222 extending substantially centrally in the longitudinal direction Lw of the web 204. The line 22 display a two-fold rotational symmetry with respect to a plurality of centres 220 located on the line 222. In other words, the line 222, when rotated 180 degrees about any one of the centres 220, will assume the same orientation as before the rotation. This symmetry allows the rows 202a and 202b to be arranged adjacent each other without any intermediate gaps, thus providing the efficient nesting.
An efficient nesting can also be achieved by arranging a plurality of such row-pairs adjacent to each other, e.g. as is disclosed in
The top boundary edge 22 is inscribed in a right rectangle 206. In other words, the top boundary edge 22 is enclosed by and “fits snugly” inside the rectangle 206. The rectangle 206 has a first pair of sides 208, 210 being parallel to the longitudinal direction L of the blank and a second pair of sides 212, 214 being parallel to the transversal direction T. The central axis Ca divides the rectangle 206 into two congruent right sub-rectangles 216 and 218. In other words, the sub-rectangles 216 and 218 are identical in size and shape.
The sub-rectangle 216 has a centre 220, i.e. a position where diagonals of the sub-rectangle 216 intersect. Within the sub-rectangle 216, the top boundary edge 22 displays a two-fold rotational symmetry with respect to an axis running through the centre 220 and being orthogonal to the plane of the blank 10. In other words, the part of the top boundary edge 22 inscribed in the sub-rectangle 216 assumes the same orientation after a rotation of 180 degrees (360/2 degrees) about the centre 220.
The above is equally true for the part of the top boundary edge 22 that is inscribed in the sub-rectangle 218 - within the sub-rectangle 218 the top boundary edge 22 displays a two-fold rotational symmetry with respect to an orthogonal axis running through the centre 222 of the sub-rectangle 218. This follows directly from the fact that the top boundary edge 22 is reflection-symmetric with respect to the central axis Ca - such reflection symmetry implies equal rotational symmetry about the respective centre in the sub-rectangles 216 and 218. In other words, if the top boundary edge 22 is reflection-symmetric with respect to the central axis Ca, and if the part of the top boundary edge 22 inscribed in one of the sub-rectangles displays a two-fold rotational symmetry with respect to the centre of that sub-rectangle, the part of the top boundary edge 22 inscribed in the other sub-rectangle will also display a two-fold rotational symmetry with respect to the centre of that other sub-rectangle.
Arranging the top boundary edge 22 of the blank 10 reflection symmetric with respect to the central axis Ca and, for the part of the top boundary edge 22 being inscribed in respective sub-rectangle, two-fold rotational symmetric with respect to the centre of the sub-rectangle, as described above, will allow the effective nesting pattern disclosed in
In
It is appreciated that certain features of the invention, which, for clarity, have been described above in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which, for brevity, have been described in the context of a single embodiment, may also be provided separately or in any suitable sub-combination.
In the preceding description, various aspects of the blank and container according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the apparatus and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the apparatus, which are apparent to person skilled in the art to which the disclosed subject-matter pertains, may lie within the scope of the present invention as defined by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20151241.5 | Jan 2020 | EP | regional |
| 20200803 | Jul 2020 | NO | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/050260 | 1/8/2021 | WO |
